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Temperature sensors - KC0831 - 2009/06

FlexiTEMP 60
Flexible Sheath Resistance and Thermocouple Temperature Sensors
Sensor: measuring resistance 1x/2x Pt100 or Thermocouple 1x/2x J, K. Measuring Range -50 to +600 C Pt100, -200 to +800 C J, -200 to +1200 C K. Accuracy Class A, B according EN 60751, 1, 2 according EN 60584-2. Sheath Material Stainless Steel 17248 (1.4541 DIN) for Pt100 and T/C type J, Stainless Steel 17346 (1.4401 DIN) for Pt100, Inconel 600 (2.4816 DIN) for T/C type K. Sheath diameter from 1 to 6 mm. Rapid Response to Temperature Changes. Flexible Stem. Standard Insulated Measuring End. Optional version of cold junction, with flying leads, connected compensating cable, flat connector flange and MA head. Certification GOST R.
(with or without connecting thread) or with 42 mm diameter flange with option to mount ceramic terminal block or transmitter (exchangeable measuring insert). The sheath resistance and thermoelectric sensors with mineral isolation may be freely bent (T/C cannot be bent in length 40 mm from measuring end) while observing the minimal radius of the bend (5x outer diameter of the sheath).
S1
1 to 6 1 to 6 42 33 33

VV

KV

KS
25

KM
17

H1
33

H1G..

15

50

30

35

21

3 to 6

1 to 3

1 to 6

3 to 6

33

33

M4

3 to 6

3 to 6

3 to 6

3 to 6

S2

S3

S4

Application
Flexible sheath resistance and thermocouple temperature sensors FlexiTEMP 60 without protective tubes are intended for application use, where its advantages, such as fast reaction to temperature change, flexibility, small dimensions and sheath resistance to corrosion will become apparent. High stability and accuracy of output signal are strong sides of resistance sensors. Thermoelectric sensors are very resistant to high pressure, usable in vacuum and higher stability of output signal compare to straight thermocouples. Standard thermoelectric sensors with isolated measuring end are suitable to use together with control systems and measuring centres thanks to its electromagnetic shielding. Resistance and thermocouple sensors can be used with or without fastening elements as for example sliding screw coupling etc. Version of sensor with flange is suitable as a part of sensor without thermowell, in thermowell and with thermowell (e.g. ModuTEMP 70).

Technical Specifications
Resistance sensors type T1060
Measuring resistance (RTD):

1xPt100, accuracy class A, B according IEC 751 (EN 60751) inner wiring: 2-wire, 4-wire - stem outer diameter 2 to 6 mm 2xPt100, accuracy class A, B according to IEC 751 (EN 60751) inner wiring: 2-wire, 3-wire - stem outer diameter 3 to 6 mm 2xPt100, accuracy class B according to IEC 751 (EN 60751) inner wiring: 2-wire - stem outer diameter 6 mm Measuring range: -50 to +500 C (outer stem diameter 2 to 4.5 mm) -50 to +600 C (outer stem diameter 6 mm) 0 to +300 C (accuracy class A) Measuring current: recommended maximal Output signal: resistance Electrical insulation resistance: min. 100 M according to EN 60751, at temperature (25 10)C, max. 80 % relative humidity Thermoelectric sensors type T1560 Thermocouple: 1x / 2x J, K, accuracy class 1, 2 according to EN 60584-2 Measuring range: -200 to +800 C - thermocouple J -200 to +1100 C - thermocouple K 0.3 to 1.0 mA 5 mA

Description
Flexible sheath resistance and thermocouple temperature sensors FlexiTEMP 60 without protective tubes and thermowells are supplied in length from 100 mm up to several tens of meters with an outer diameter of the sheath 2 / 3 / 4.5 / 6 mm (Pt100) and 1 / 1.5 / 2 / 3 / 4.5 / 6 mm (T/C J, K). These thermocouples are supplied with the sheath made of stainless steel 17346 (1.4401 DIN) for resistance sensors, 17248 (1.4541 DIN) for thermocouple J or Inconel 600 (2.4816 DIN) for thermocouple K. The measuring ends of the sensors are manufactured to a standard in insulated single or dual sensor Pt100 eventually even triple version. After agreement the earthed or opened design can be supplied. Cold ends of sheath thermocouples are supplied with free leads, with connecting wiring (for T/C compensating wiring) with optional isolation material, with connected flat standard connector or mini connector (only for T/C), small head MA

62

Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP 60


Output signal: voltage Electrical insulation resistance: min. 1000 M according to EN 61515, Electric strength: 500 V eff 250 V eff

Technical features
Flexible construction, variable dimensions Thanks to the flexible sheath, the variability of the design and most of the dimensions, the FlexiTEMP 60 sensors easily adapt to the individual demands of the customer. Resistance With design of the measuring end and a sheath mineral insulated cable used in sensors FlexiTEMP 60 is achieved outstanding resistance to vibrations. The sheath material stainless steel 17248 (1.4541 DIN), Inconel 600 resists even very aggressive media. The design of the compensation cable can be chosen depending on the environment temperature and other aspects. Quality The quality of FlexiTEMP 60 sensors is ensured by tests (verification of insulation resistance, electrical strength, metrological characteristics and quality of welding) performed on every manufactured sensor. The tests ensure, with reserve, meeting the limits of EN 61515, EN 60751 and EN 60584 standards. Calibration The FlexiTEMP 60 sensors may be calibrated in arbitrary number of temperature points in the temperature range of -40 to +1100C. The sensors may be calibrated individually or including the transmitter. Metrological verification is performed on every manufactured sensor even if the calibration is not ordered.

(only for version with outer coat diameter 1 to 3 mm, 1xPt100/4 - wire connection and 2xPt100/3 - wire connection)

Max. allowed operating parameters: I imax : 30 mA P imax : 1 W Used materials: resistance sensor sheath: stainless steel 17346 (1.4401 DIN) stainless steel 17248 (1.4541 DIN) - for sheath diameter 6 mm inner wiring of resistance sensor: Cu. Ni thermocouple sheath: stainless steel 17248 (1.4541 DIN) - for thermocouple J Chrome-nickel alloy 2.4816 DIN (Inconel 600) - for thermocouple K head MA Aluminium alloy (Magnesium volume < 7.5%) sliding screw coupling stainless steel Connecting wiring (RTD): 2x0.22 mm2, 4x0.22 mm2 Cu silicone outer and inner Teflon isolation, shielding optional length AL from 0.5 to 50 m (2.5 m standard) Compensation wiring (T/C) (code KV): 2x0.22 mm2, 4x0.22 mm2 silicon inner and outer isolation glass fibre isolation with metal braiding Teflon inner and outer isolation optional length AL from 0.5 to 50 m (2.5 m standard) Flat connector (code KS1. KS2. KM): black - for thermocouple J green - for thermocouple K connector temperature resistance -60 to +200 C Connecting thread (code H1): G3/8 G1/2 Housing (according to EN 60529): measuring stem - IP 68 version KV - IP 67 version KS1, KS2, KM - IP 50 version H1, H1G.. - IP 64

Business advantages
Easy ordering Instead of searching for appropriate design in large number of catalogues, there is available general diagram of FlexiTEMP 60 sensors design and one ordering chart with codes. The sensors may be ordered even by free word description. Delivery terms The piece order may be, after agreement, realized IMMEDIATELY, standard orders within one week. JSP can also accept above standard delivery terms guaranties. Selling price The sensors reach especially favourable relation between the serviceability and price. Thanks to variable conception of the product they are also supplied in the customer versions for standard prices. Extended guarantee There is especially low occurrence of operating failures at all products fabricated in the company JSP. Thanks to this it is provided the extended guarantee for FlexiTEMP 60.

Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP 60


Type Description T1060 Sheath Resistance Temperature Sensor T1560 Sheath Thermocouple Temperature Sensor Code Temperature Sensor Measuring range Sheath Material Resistance (RTD) 04 1xPt100, Two-wire - only for code S71 - Inside Wiring Cu -50 to +600 C 17248 (DIN 1.4541) 06 1xPt100, Four-wire - Inside Wiring Ni -50 to +500 C (600 C for code S71) 17346 (DIN 1.4401) 07 2xPt100, Three-wire - Inside Wiring Ni -50 to +500 C (600 C for code S71) 17346 (DIN 1.4401) 08 2xPt100, Two-wire - only for code S71 - Inside Wiring Cu -50 to +600 C 17248 (DIN 1.4541) Thermocouple (T/C) 21 1x"J" (Fe-CuNi), Insulated -200 to +800 C 17248 (DIN 1.4541) 61 2x"J" (Fe-CuNi), Insulated, Isolated Junctions -200 to +800 C 17248 (DIN 1.4541) 22 1x"K" (NiCr-NiAl), Insulated -200 to +1200 C Inconel 600 (DIN 2.4816) 62 2x"K" (NiCr-NiAl), Insulated, Isolated Junctions -200 to +1200 C Inconel 600 (DIN 2.4816) 99 Other Code Accuracy Class 1 B according to EN 60751 for Resistance Sensor 2 A according to EN 60751 for Resistance Sensor (for Sensors with Four-wire or Three-wire Inside Wiring Only, Range 0 to +300 C) 6 1 according to EN 60584-2 for Thermocouple Sensor (not for "K" with Code KV) 7 2 according to EN 60584-2 for Thermocouple Sensor Stem Max. Temperature Recommended for Continuous Operation Code Outside Diameter of Stem D [mm] RTD T/C "J" T/C "K" S21 - only for Single T/C +260 C +700 C 1 S31 - only for Single T/C +440 C +920 C 1.5 - not for Double RTD +400 C +440 C +920 C S41 2 S51 3 +400 C +520 C +1070 C +400 C +620 C +1150 C S61 4.5 S71 +600 C +720 C +1150 C 6 Code Nominal Length of Stem L [mm] L100 100 L200 200 L500 500 L1000 1000 L.... other - fill up a stem length in mm 1) Code Cold-end Version of Stem VV Flying Leads (Standard Length V=10 mm for Stem Diameter 1 to 2 mm and V=25 mm for Stem Diameter 3 to 6 mm) KS1 Flat Connector single (Plug), Standard Version - only for T/C with Diameter Sheath 3 to 6 mm KS2 Flat Connector double (Plug), Standard Version - only for T/C with Diameter Sheath 3 to 6 mm KM Flat Connector (Plug), Mini Version - only for Single T/C with Diameter Sheath 1 to 3 mm 2) KV Connected Connecting Cable (for RTD) or Compensating Cable (for T/C) - not for 2xPt100, Three-wire 2) H1 Aluminium Head Type MA with Ceramic Terminal Block, Housing IP 64 H1G3/8 Aluminium Head Type MA with Ceramics Terminal Block, Process Connection G3/8, PN16, Housing IP 64 2) - only for stem diameter 3 to 6 mm H1G1/2 Aluminium Head Type MA with Ceramics Terminal Block, Process Connection G1/2, PN16, Housing IP 64 2) - only for stem diameter 3 to 6 mm S1 Flange, Diameter 42 mm with Ceramic Terminal Block - only for stem diameter 3 to 6 mm S2 Flange, Diameter 42 mm with Set for Mounting of Transmitter on Flange - only for stem diameter 3 to 6 mm S3 Flange, Diameter 42 mm with Mounting of Chosen Transmitter - only for stem diameter 3 to 6 mm S4 Flange, Diameter 42 mm without terminal block, wire outlets - only for double sensor, not for 2xPt100, 3-wire K9 Other CONNECTING OR COMPENSATING CABLE - Compulsory for code KV, optional for codes KS, KM and 3) H1 Code Length of Cable AL [mm] 200 200 1000 1000 2500 2500 5000 5000 .... other - fill up a wiring length in mm (100 mm steps) 1) Code Version of Cable Insulation Ambient Temperature of Cable I1 -50 to +200 C (+180 C for RTD) Silicone insulated I2 Teflon insulated -50 to +260 C -only for T/C I4 Glass Fibres Insulation with Steel Braiding -20 to +350 C -only for T/C I9 Other Code Close Compensating Cable 00 Flying Leads (Standard) 01 Insulated Pressing Tube According to DIN 46228 02 Flat Connector Standard (Plug) for Single Sensor -only for T/C 03 Flat Connector Standard (Plug) for Double Sensor -only for T/C 04 Flat Connector Mini (Plug) for Single Sensor -only for T/C 09 Other ... Marked Version can be Dispatched up to 5 Working Days 1) Temperature of cold-end point (flying leads outlet, connection of compensating cable, connector or head) have not to exceed 100 C (short-time 120 C) 2) Not for double RTD, code 07. 3) Code KS or KM means the beginning of compensating cable with female connector (see Optional Accessories code Z2, Z3 or Z4 has to be add to ordering number).

Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP 60


OPTIONAL ACCESSORIES Code Product Certifications GR Certificate GOST R Code Calibration Single Sensor Calibration in Three Customer's Given Temperature Points (-40 to +1100 C) KTE3 Double Sensor Calibration in Three Customer's Given Temperature Points (-40 to +1100 C) KTE3 KTE9 Other Code Connectors, Fuses of connectors and Cables - only for T/C 4) Counterpart of Connector (Plug), Standard Version, for Single Sensor Z2 Z3 Counterpart of Connector (Plug), Standard Version, for Double Sensor Z4 Counterpart of Connector (Plug), Mini Version, for Single Sensor PZ2 Counterpart of Connector (Rectangle Panel Plug), Standard Version, for Single Sensor PZ4 Counterpart of Connector (Rectangle Panel Plug), Mini Version, for Single Sensor PS Lock of Connection Connectors Standard, for Single Sensor PM Lock of Connection Connectors Mini, for Single Sensor PK1 Lock anti pull-up cable, for Standard Connectors for Single Sensor PK2 Lock anti pull-up cable, for Standard Connectors for Double Sensor PK3 Lock anti pull-up cable, for Mini Connectors for Single Sensor Code Fixing Shift Pipe Unions and Holders 5) Fixing Shift Pipe Union for Stem 3 mm UPS 3M12 (p max = 0,1 MPa, T max = 400 C) P1 P2 5) Fixing Shift Pipe Union for Stem 4.5 mm UPS 4.5M12 (pmax = 0,1 MPa, Tmax = 400 C) P3 Fixing Shift Pipe Union for Stem 6 mm UPS 6M20 (pmax = 0,1 MPa, Tmax = 400 C) D3 5) Thermometer Holder for Wallmounting, Material Stainless Steel (for Head MA) PV1 Distance Sleeve 8, Length 60 mm (only for code S71, of Stem 6 mm) Code Transmitters for Flangemounting Transmitter with LHP Communication (See Data Sheet No. 0824) P5310 P5310EN2 Transmitter with LHP Communication, (Ex) II 3G Ex nA II T4 (See Data Sheet No. 0824) Transmitter with LHP Communication with Circuit Isolation (See Data Sheet No. 0824) P5311 P5311EN2 Transmitter with LHP Communication with Circuit Isolation, (Ex) II 3G Ex nA [nL] II T4 (See Data Sheet No. 0824) Transmitter with LHP Communication with Circuit Isolation, (Ex) II 1GD Ex ia iaD IIC T4-T6 (See Data Sheet No. 0824) P5311EI1 P5201 Transmitter with Circuit Isolation (See Data Sheet No. 0288) Transmitter with Circuit Isolation, (Ex) II 1G Ex ia IIC T4-T6 (See Data Sheet No. 0288) P5201EI1 Transmitter with HART Communication with Circuit Isolation, (Ex) II 3GD Ex nA [L] IIC T4-T6 (See Data Sheet No. 0786) 5335A Transmitter with HART Communication with Circuit Isolation, (Ex) II 1GD Ex ia IIC T4-T6 (See Data Sheet No. 0786) 5335D Example of Order: T1560 22 7 S51 L100 KV 1000 I1 02 KTE3 (0, 200, 500) Z2 PS P1 P5201 H10 RL 0C RH 650 C ECL ... Ex Stock Version ... Marked Version can be Dispatched up to 5 Working Days 4) Female connector is possible to connect to standard or mini male connector 5) It is suitable only for non-flowing gas medium, free of mechanical stress including impacts and vibrations, where adjustable nominal length is required and it is impossible to use fixing pipe unions PT because of high temperature OPTIONAL ACCESSORIES Type Description P Fixing Shift Pipe Union for Sheath Temperature Sensors Code Design TMAX pMAX S 6) with stainless cutting ring, screw coupling material stainless steel 600 C / 0.1 MPa 4 MPa / 100 C T 7) with PTFE sealing ring, screw coupling material stainless steel 200 C / 0.1 MPa 0.6 MPa / 100 C B 8) with bayonet connection, supporting ring and spring, material nickel-coated brass - only for outer sensor diameter 2 (spring length 150 mm) and 3 mm (spring length 60 mm) with thread M8x1, M12 or G1/4" Code Connection Thread Z M01 M8x1 - for Sensors with Outside Diameter of Stem 1 to 3 mm Only M02 M12x1.5 - for Sensors with Outside Diameter of Stem 3 to 6 mm Only M03 M16x1.5 - for Sensors with Outside Diameter of Stem 3 to 6 mm Only M04 M20x1.5 - for Sensors with Outside Diameter of Stem 3 to 6 mm Only G01 G1/8" - for Sensors with Outside Diameter of Stem 1 to 3 mm Only G02 G1/4" - for Sensors with Outside Diameter of Stem 3 to 6 mm Only G03 G3/8" - for Sensors with Outside Diameter of Stem 3 to 6 mm Only G04 G1/2" - for Sensors with Outside Diameter of Stem 3 to 6 mm Only N01 1/8" NPT - for Sensors with Outside Diameter of Stem 1 to 3 mm Only N02 1/4" NPT - for Sensors with Outside Diameter of Stem 3 to 6 mm Only N03 3/8" NPT - for Sensors with Outside Diameter of Stem 3 to 6 mm Only N04 1/2" NPT - for Sensors with Outside Diameter of Stem 3 to 6 mm Only Code Outside Diameter of Stem [mm] D15 1.5 D20 2 D30 3 D45 4.5 6 D60 Example of Order: PS M01 D30 ... Ex Stock Version 6) Adjustable nominal length only for first time of mounting. 7) Always adjustable nominal length. 8) Fill in dimension K [mm] if bayonet connection is ordered.