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PED 97/23/EC
Contents of Directive
Article 1 Scope and definitions Article 2 Market surveillance Article 3 Technical requirements Article 4 Free movement Article 5 Presumption of conformity Article 6 & 7 Committee on Pressure Equipment Article 8 Safeguard clause Article 9 Classification of pressure equipment Article 10 Conformity assessment
Contents of Directive
Article 11 European approval for materials Article 12 Notified bodies Article 13 Recognized third-party organizations Article 14 User inspectorates Article 15 & 16 CE marking Article 17 Member States Article 18 Decisions entailing refusal or restriction Article 19 Repeal Article 20 Transposition and transitional provisions Article 21 Addressees of the Directive
Contents of Directive
Essential Safety Requirements Conformity Assessment Tables Conformity Assessment Procedures Minimum Criteria to be met when ~ Criteria to be met when ~ CE Marking Declaration of Conformity
Guidelines
In order to ensure a coherent application of the Pressure Equipment Directive 97/23/EC (PED), Guidelines are developed and agreed by the Commissions Working Group Pressure (WGP). This working group, created as a result of Article 17 of the PED, which requests the Member States to cooperate in order to assist the functioning of this Directive, is composed of representatives of Member States, European federations, the Notified Bodies Forum and CEN and chaired by a representative of the Commission services.
Guideline 1/8
Guideline related to: Article 1 paragraph 2.1.4 Question:
What is a pressure accessory?
Answer:
valves, , pressure p regulators, g , measurement chambers, , pressure p g gauges, g , water gauge glasses, filters, expansion joints and manifolds. The following examples are not pressure accessories: - safety valve ( a safety accessory) - cover, collar, gasket, flange, bolt (components of a pressure equipment) - sight glass with its frames (components of a pressure equipment) - Y-shape or similar fittings (piping components)
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Associated Countries
Switzerland
EC Candidate Countries
Croatia & Turkey
Directives
73/23/EEC Low voltage equipment 89/686/EEC Personal protective equipment 93/42/EEC Medical devices 95/16/EC Lifts 96/98/EC Marine Equipment 97/23/EC Pressure Equipment 98/37/EC Machinery 2004/22/EC Measuring Instruments 2009/48/EC Toys Safety et cetera
CE Marking
The CE Marking symbolises the conformity of the product with the applicable Community requirements imposed on the manufacturer Th The CE Marking M ki affixed ffi d t to products d t i is a d declaration l ti b by the person responsible that:
The product conforms to all applicable Community provisions The appropriate conformity assessment procedures have been completed
CE Marking
CE Marking will be performed on Complete Equipment CE Marking cannot be performed on
Materials Incomplete I l equipment i Below Category 1 there is Sound Engineering Practice (SEP)
The CE marking shall be affixed in a visible, easily legible and indelible fashion to each
item of pressure equipment, or assembly
Mandatory as of May 29, 2002 Transition period began November 29, 1999 Issued May 29, 1997 Introduced May 1985
Terminology
CEN European Committee for Standardization EC European Community EN European Standard PS(bar) Maximum allowable pressure DN Norminal size ESR Essential Safety Requirements PMA Particular Material Appraisal NoBo Notified Body appointed by a Member State RTPO Third Party Organization recognized by a Member State
www.newapproach.org
However, pressure equipment manufactured using harmonized standards is presumed to comply with the Essential Safety Requirements of the PED.
Who is Responsible?
A manufacturer is the person who is responsible for design and manufacturing a product with a view to placing pressure equipment on the Community market on his own behalf. And the manufacturer is responsible for carrying out conformity assessment in accordance with the procedures laid down by the directive. No allowance for Manufacturer to share responsibility.
To be a Manufacturer
Responsible for design and manufacturing Responsible for carrying out Conformity Assessment The item must be Whole The item must be tested
If any of the above are not met, the fabricator is considered a Subcontractor
Subcontractors
A fabricator who cannot fulfill the scope, design and pressure test requirements of a Manufacturer is defined as a Subcontractor. Subcontractors have responsibility for welding and NDE qualifications, and possibly material procurement. Material selection is the responsibility of the Manufacturer.
Manufacturers Responsibilities
Design and manufacture the product in accordance with essential requirements laid down by the directive Selection of the Notified Body and Module(s)
All subcontractors must use the selected Module and Notified Body Except for welding and NDE approval
Declaration of Conformity
The manufacturer, or his authorized representative established within the Community, must affix the CE marking to each item of pressure equipment and draw up a written declaration of conformity. The manufacturer, or his authorized representative established within the Community, must keep a copy of the declaration of conformity for a period of ten years after the last of the pressure equipment has been manufactured.
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Pressure accessories
- Valves, pressure gauges, water gauge glasses - Operational function
Assemblies
- Several pieces of pressure equipment assembled by a manufacturer to constitute an integrated and functional whole.
Volume (V)
The internal volume of a chamber, including the volume of nozzles to the first connection for weld and excluding the volume of permanent internal parts.
Fluid
Gases, liquids and vapours in pure phase as well as mixtures thereof.
Permanent Joints
Joints which cannot be disconnected except by destructive methods.
shall be classified by category in accordance with Annex II, according to ascending level of hazard.
Category C I I, II II, III or IV
For the purposes of such classification fluids shall be divided into two groups.
Group 1 Group 2
Article 10
Conformity assessment
Before placing pressure equipment on the market, the manufacturer shall subject each item of equipment to one of the conformity assessment procedures described in Annex III. The conformity assessment procedures to be applied to an item of pressure equipment with a view to affixing the CE marking shall be determined by the category in which the equipment is classified.
Article 10
Conformity assessment
The conformity assessment procedures to be applied for the various categories are as follows:
Category I Module A Category II Module A1 Module D1 Module E1
Article 10
Category III Module B1 + D Module B1 + F Module B + E Module B + C1 Module H Category IV Module B + D Module B + F Module G Module H1
Conformity assessment
Article 10
Conformity assessment
Pressure equipment shall be subjected to one of the conformity assessment procedures which may be chosen by the manufacturer among those laid down for the category in which it is classified. The manufacturer may also choose to apply one of the procedures which apply to a higher category, if available.
ANNEX VI CE MARKING
The CE marking consists of the initials CE taking the following form:
Hazard Categories
Type of Pressure Equipment Type of Fluid:
Group 1 = Dangerous Group 2 = Non-dangerous
Nature of Fluid:
Gas Liquid
Selection of Tables
Type Vessel
Group 1 2 1 2 1 2 1 2
Table Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9
Design Pressure = 7500 psi (517 bar) Volume = 26 gallons (100 liters) From the provided design data listed above, the equipment fall under Art 3 para 1.1(b) and then using Table 3 of Annex II
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Category I
Module A - Self declaration by the Manufacturer CE Marking with no Notified Body involvement, selfcertifying
Category II
Module A1 - Manufacturers declaration with random monitoring by Notified Body Module D1 - Production QA with technical documentation (ISO 9002) M d l E1 - Product Module P d t QA with ith technical t h i ld documentation t ti (ISO 9003 / Each Item examined and tests) CE Marking with Notified Body involvement.
- The Notified Body will either perform unexpected visits or audit a quality system. - The quality system is similar to ISO 9000 - Certification to ISO 9000 is not required.
Category III
Module B1+D - Design examination plus production QA Module B1+F - Design examination plus final examination Module B+E - EC type examination plus product QA Module B+C1 - EC type examination plus random final examination Module H - Full QA (ISO 9001)
Category III
CE Marking with Notified Body Involvement For this category, the Notified Body is required to approve the design or type for all Conformity A Assessment t Procedures, P d with ith exception ti of fM Module d l H H. For Module H, the manufacturer has an approved quality system that is equivalent to ISO 9001 and includes procedures for design control.
Category IV
Module B+D - EC type examination plus production QA Module H1 - Full QA plus design examination & special surveillance Module B+F - EC type examination plus final examination Module G - Unit verification (Most similar to traditional ASME AI) CE Marking with Notified Body involvement. For this category, the Notified Body is required to review or approve the design or type for all Conformity Assessment Procedures.
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III, IV
Yes
B1
EC design- Examination
Yes
Yes- ascertains and attests that a representative example of production meets PED. Yes ascertains and attests that design meets PED
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C1 Monitoring of Final must be combined Assessment with B D Q Quality y Assurance (Q (QA) ) must be combined for Production, Final with B or B1 Inspection and Testing D1 QA for Production, Final Inspection and Testing
Yes
III, IV
Yes
Yes
II
Yes
Yes
III
Yes
Yes
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IV
Yes
H H1
III IV
Yes Yes
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1. General
Pressure equipment must be designed, manufactured and checked, and if applicable equipped and installed, in such a way as to ensure its safety when put into service in accordance with the manufacturers instructions, or in reasonably foreseeable conditions.
2. Design
Design for adequate strength Provisions to ensure safe handling and operation Means of examination Means of draining and venting C Corrosion i or other th chemical h i l attack tt k Wear Assemblies Provisions for filling and discharge Protection against exceeding the allowable limits Safety accessories External fire
3. Manufacturing
Manufacturing procedures
Preparation of the component parts Permanent joining Non-destructive tests Heat treatment Traceability
Final assessment
Final inspection Proof test Inspection of safety devices
3. Manufacturing
Permanent Joining
For pressure equipment, permanent joining of components which contribute to the pressure resistance of equipment and components which are directly attached to them must be carried out by suitably qualified personnel according to suitable operating procedures. Welding/Brazing Tube Expanding
3. Manufacturing
Permanent Joining
For pressure equipment in categories II, III and IV, operating procedures and personnel must be approved by a competent third party which
A notified body, A third-party organization recognized by a Member State as provided for in Article 13.
To carry out these approvals the third party must perform examinations and tests as set out in the appropriate harmonized standards(EN15614/EN287) or equivalent examinations and tests or must have them performed.
3. Manufacturing
Non-destructive tests
For pressure equipment, non-destructive tests of permanent joints must be carried out by suitable qualified personnel. in categories III and IV, The personnel must be approved by a third-party organization recognized by a Member State.
3. Manufacturing
Proof test
Final assessment of pressure equipment must include a test for the pressure containment aspect. Which will normally take the form of a hydrostatic pressure test at a pressure at least equal, where appropriate, to the value laid down in 7.4. For Category I series-produced pressure equipment, this test may be performed on a statistical basis.
3. Manufacturing
7.4. Hydrostatic test pressure
For pressure vessels, the hydrostatic test pressure referred to in 3.2.2 Proof test must be no less than:
that corresponding g to the maximum loading g to which the pressure equipment may be subject in service taking into account its maximum allowable pressure and its maximum allowable temperature, multiplied by the coefficient 1.25, or the maximum allowable pressure multiplied by the coefficient 1.43, whichever it the greater
3. Manufacturing
Marking and labeling
In addition to the CE Marking for all pressure equipment:
Manufacturers name and address The y year of manufacture Identification / Serial Number of the pressure equipment Essential maximum/minimum allowable limits Notified Body Identification Number, where required per Module
3. Manufacturing
Marking and labeling
Additional Requirements, When Applicable
Volume(L) or Nominal Size(DN) Pressure Test(bar) ( ) and Date Safety Device Set Pressure(bar) Output(kW) Supply Voltage(volts) Intended Use Filling Ration(kg/L) Maximum Filling Mass(kg) Tare Mass(kg)
4. Materials
Materials for pressurized parts must: Have appropriate properties for all operating conditions which are reasonably foreseeable and for all test conditions, and in particular they should be sufficiently ductile and tough. Where appropriate, the characteristics of the materials must comply with the requirements of 7.5.
4. Materials
7.5. Material characteristics
Unless other values are required in accordance with other criteria that must be taken into account, a steel is considered as sufficiently ductile to satisfy 4.1 (a) if, in a tensile test carried out by a standard procedure, its elongation after rupture is no less than 14% and its bending rupture energy measured on an ISO V testpiece is no less than 27J, at a temperature not greater than 20 but not higher than the lowest scheduled operating temperature.
4. Materials
The manufacturer must provide in his technical documentation elements relating to compliance with the materials specifications of the Directive in one of the following forms:
By using materials which comply with harmonized standards standards, By using materials covered by a European approval of pressure equipment materials in accordance with Article 11, By a particular material appraisal
4. Materials
Harmonized Standard Material
A Only as listed in the harmonized Product Standard (e.g. EN 13445, EN 12952 & EN 12953) No ASTM, ASME or other non-EN materials Harmonized Product Standards will allow use of these materials through Particular Material Appraisal
4. Materials
EAM
Shall be presumed to conform to the applicable essential requirements of Annex I. The notified body shall issue and withdraw the EAM Published in the Official Journal of the European Communities http://ec.europa.eu/enterprise/sectors/pressure-andgas/documents/ped/materials/published/index_en.htm
4. Materials
PMA
Performed by manufacturer for Categories I & II Approved by Notified Body for Categories III & IV Must meet ESRs for material Applicable for repeated use by that manufacturer only, within specified limits Keep list of PMAs issued and their ranges of approval
http://ec.europa.eu/enterprise/sectors/pressure-and-gas/files/pe-0328-guiding-principles-for-the-content-of-pma_en.pdf
4. Materials
The equipment manufacturer must take appropriate measures to ensure that the material used conforms with the required specification. In particular, documentation prepared by the material manufacturer affirming compliance with a specification must be obtained for all materials.
4. Materials
For the main pressure-bearing parts of equipment in categories II, III and IV, this must take the form of a certificate of specific product control.
4. Materials
Where a material manufacturer has an appropriate quality-assurance system, certified by a competent body established within the Community and having undergone a specific assessment for materials, certificates issued by the manufacturer are presumed to certify conformity with the relevant requirements.
4. Materials
Competent body
Can be any third party body established as a legal entity within the Community A notified body may perform this task only if it has a recognized competence in the field of quality assurance assurance, materials and related process technology. The certificate of quality system shall make reference to the legal entity established in the Community and its address.
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Affix the CE marking to each item of pressure equipment and draw up a written declaration of conformity.
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Notified Body
Approve operating procedures and personnel for pressure equipment in categories II, III and IV at the manufacturers discretion. Perform a particular material appraisal in charge of conformity assessment procedures for pressure equipment in categories III and IV. The CE marking must be accompanied by the ID No. of the notified body for the pressure equipment applied to the conformity assessment procedures among those laid down for the categories II, III & IV.
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Category
NoBo /RTPO Approval of Permanent Joining Procedure & Personnel No No Yes Yes Yes
0(SEP) I II III IV
No No No Yes Yes