Motor Protection Circuit Breaker

Introduction Application Ordering Information Technical Data Accessories I-t characteristics Overall Dimensions

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INTRODUCTION : MOTOR PROTECTION CIRCUIT BREAKER

TYPE MG1 / MG2

Motor Protection Circuit Breakers (MPCBs) provide comprehensive protection and control of low tension motors. MPCBs combine the function of a switch, a short circuit protective device and an overload relay. Designed to international standards, their compact size offers multiple advantages in installation and operation. These MPCBs are also provided with a large number of accessories for various applications.

The design features offer a range of advantages : Compact size saves panel space. Higher making & breaking capacity Ambient temperature compensation eliminates need for constant current-setting re-adjustment. Double slide mechanism ensures faster tripping during single phasing in the circuit. Technical data of circuit breaker can be read easily when circuit breaker is in mounted position. Unambiguous front ON/OFF indication. Similar design concept for both circuit breakers facilitates handling. Identical accessories reduce stock levels. In-built DIN rail mounting facility makes it suitable for snap fit mounting on 35mm section rail.

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APPLICATIONS

STAND-ALONE MOTOR PROTECTION

Highly compact and technically superior MG1 and MG2 can be used for electrical control and protection solutions. They can be used for switching, control and protection of motor in machine with single motor and not requiring remote switching. MPCBs can be used in machine incorporating multiple motors as incomers as well as for protection and control of individual motor.

ENHANCED SYSTEM LIFE

In order to have a compact MCC, a fuseless motor protection solution can be offered using MG1 and MG2 MPCB in conjunction with MNX contactors. A contactor in conjunction with an MPCB enhances system life, provides facility for remote switching of motor and gives undervoltage protection with additional under voltage release.

PLANT PROTECTION
MG1 and MG2 can be used for plant protection. MG1 has a setting upto 25A & MG2 upto 63A for plant protection.

DC SWITCHING
The MPCBs Type MG1 & MG2 are also suitable for DC switching.

FUSE MONITORING
Operation of fuse can be monitored with MG-F1 (Refer Sketch). When the fuse blows, the current flows through the breaker, causing tripping. Voltages available AC : 24V to 690V 50/60 Hz

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DC : 24V to 250V For DC voltage greater than 250V & up to 600V, the 3 conducting paths of the breaker must be connected in series.

FUSE

FUSE

MG-F1

Schematic Diagram for Fuse monitoring of AC System

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FUSE

SELECTION AND ORDERING INFORMATION

SELECTION AND ORDERING INFORMATION TABLE FOR MG1
Rated current Recommended (A) Motor ratings at 415V (kw/hp) 0.16 0.24 0.4 0.6 1 1.6 2.4 3.2 4 5 6 8 10 13 16 20 25 0.06/0.08 0.12/0.16 0.18/0.24 0.25/0.33 0.55/0.75 0.92/1.25 1.1/1.5 1.3/1.75 1.5/2.0 2.2/3.0 3.7/5 4.5/6.0 5.5/7.5 7.5/10.0 9.3/12.5 13/17.5 Thermal Release (A) 0.1-0.16 0.16-0.24 0.24-0.4 0.4-0.6 0.6-1 1-1.6 1.6-2.4 2-3.2 2.4-4 3.2-5 4-6 5-8 6-10 8-13 10-16 14-20 18-25 Instantaneous Release (A) Breaking capacity at 415V (kA) Icu 1.9 2.9 4.8 7.2 12 19 29 38 48 60 72 96 120 156 190 240 300 100 100 100 100 100 100 100 100 100 100 100 10(50) * 10(50) * 6(50) * 6(50) * 6(50) * 6(50) * Ics 100 100 100 100 100 100 100 100 100 100 100 10(50) * 10(50) * 6(50) * 6(50) * 6(50) * 6(50) * Ordering Details Cat. No. ST24410 ST24410 ST24410 ST24411 ST24412 ST24412 ST24412 ST24412 ST24413 ST24413 ST24413 ST24414 ST24415 ST24415 ST24415 ST24416 ST24417 Ord. Suffix OOBO OODO OOFO OOHO OOKO OOMO OOPO OOQO OORO OOSO OOTO OOUO OOVO OOAO OOBO OOCO OODO

SELECTION AND ORDERING INFORMATION TABLE FOR MG2

1.6 2.4 4 6 10 16 25 32 40 52 For Plan Protection 63 A 0.55/0.75 0.92/1.25 1.5/2.0 2.2/3.0 4.5/6.0 7.5/10.0 13/17.5 17/22.78 18.5/24.8 26/34.8 1-1.6 1.6-2.4 2.4-4 4-6 6-10 10-16 16-25 22-32 28-40 36-52 45-63 19 29 48 72 120 190 300 380 480 600 600 100 100 100 100 100 100 100 35 35 35 35 100 100 100 100 100 100 50 17 17 17 17 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 ST24450 OOMO OOPO OORO OOTO OOVO OOBO OODO OOEO OOFO OOGO OOHO

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ORDERING INFORMATION FOR FUSE MONITERING CIRCUIT BREAKER (MG F1)

0.2 ST24420 OOOO

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ORDERING INFORMATION OF ACCESSORIES

Description

Version

Cat. No.

Ordering Suffix

Auxiliary contact 1 NO for retrofitting* Add- on auxiliary contact block 1 NO + 1 NC Short-circuit signaling contact block 1 NO + 1 NC Under voltage release for MG 1 & MG 2

for MG 1 for MG 2 for MG 1 & MG 2

ST24500 ST24501 ST24502

OOOO OOOO OOOO

for MG 1 & MG 2

ST24503

OOOO

230V, 50Hz 415V, 50Hz 24V, 50Hz 230V, 50Hz 415V, 50Hz 110-240V dc Rated current = 56A Aux. Contacts 1 NO + 1 NC

ST24504 ST24504 ST24506 ST24506 ST24506 ST24506 ST24508

KOOO POOO GOOO KOOO POOO ZOOO OOOO

Shunt trip for MG 1 & MG 2

Current limiter for MG 1

* auxilliary contacts are offered as accessory

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TECHNICAL DATA
TECHNICAL DATA : MPCB TYPE MG1 & MG2
Standards IEC 60947-1; IEC 60947-2; IEC 60947-4-1 MG1 Number of poles Max. rated current, ln (max. rated operational current, le) Plant protection Motor protection Permissible ambient temperature at full rated current in storage Rated operational voltage, Ue Rated frequency Rated insulation voltage, Ui Utilization category to IEC 60947-2 (circuit breaker) to IEC 60947-4-1 (motor starters) Rated short circuit breaking capacity, Icu/Ics DC short circuit breaking capacity DC 125V DC 150V DC 250V DC 300V DC 375V DC 450V Shock resistance Mechanical endurance Temperature compensation Suitability for Isolation Rated impulse withstand voltage, Uimp Phase failure sensitivity Terminal Capacity Cross-section for main conductors Solid or Stranded mm2 2 x (1 to 6) 1 x 1.5 to 2 x 16 or 1 x 25 + 1 x 10 to IEC 60947-4-1 V 6kV Yes 1pole 1pole 2pole in series 2pole in series 3pole in series 3pole in series to IEC 68, part 2 - 27 upto 25A / 25A upwards to IEC 60947-4-1 Time constants for MG1/MG2: t=5ms kA kA kA kA kA kA g op. Cyls 10 10 10 25 100 000 Yes Yes 8kV 10 10 10 30 100 000 / 30 000 A AC-3 See Selection Table C C V Hz V -20 to +55 -50 to +80 415 50/60 660 A A 25 25 63 52 3 MG2 3

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ACCESSORIES
IEC 60947-1; IEC 60947-2; IEC 60947-4-1 MG1 Current Limiter for MG 1 Rated short-circuit breaking capacity when connected in series with MG1 upto AC 415V kA Rated operational voltage, Ue Rated frequency Max. rated current, ln Stand alone Stand alone Adjacent Adjacent Mechanical endurance Auxiliary contacts Rated operational current, le 230V 400V 500V Utilization category Terminal Capacity, Solid or Stranded mm2 A A A 3 1.5 1 AC - 15 1 x 0.5 to 2 x 2.5 3 1.5 1 upto 30C upto 55C upto 30C upto 55C A A A A (operating Cycles) 63 56 56 50 100,000 kA V Hz 50 415 50/60 MG2

Standards

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Under voltage release Power consumption pickup holdon Tripping voltage tripping pickup Max. opening time Shunt trip Power consumption during pickup Max. permissible command duration Operating Voltage Max. opening time VA / W S V ms 10/6 0.7 to 1.1 x Us 20 65/57 5 0.7 to 1.1 x Us 20 VA / W VA / W V V ms 10/6 4.2/2 0.7 to 0.35 x Us 0.85 to 1.1 x Us 20

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I-t CHARACTERISTICS - MG1

Multiple of thermal release setting, X1

Multiple of thermal release setting, X1

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Multiple of thermal release setting, X1

Multiple of thermal release setting, X1

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I-t CHARACTERISTICS - MG2

Multiple of thermal release setting, X1

Multiple of thermal release setting, X1

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Multiple of thermal release setting, X1

Multiple of thermal release setting, X1

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OVERALL DIMENSIONS

35 mm Standard Mounting Rail *Minimum clearance to adjacent parts and uninsulated live parts

MG1

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35 mm Standard Mounting Rail *Minimum clearance to adjacent parts and uninsulated live parts

MG2
Note: All dimensions are in mm.

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