MID TERM REPORT

MID TERM REPORT

HELD AT MAHASHAKTI ENERGY LIMITED , BTI.
SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF THE DEGREE OF B.TECH

BACHELORS OF TECHNOLOGY IN MECHANICAL ENGG.

SUBMITTED BY: SUNNY GARG 10903054

SUBMITTED TO:

UNIVERSITY COLLEGE OF ENGINEERING , PUNJABI UNIVERSITY PATIALA , PUNJAB

INTRODUCTION
Mahashakti Energy Limited, an ISO 9001 & ISO 14000 certified organization established in 1994 as an insulated and non-insulated manufacturing unit with ACSR, AAC conductors, cables & double paper covered wire (DPC) as its major products. In the process of forward integration and diversification product

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line, it began manufacturing of distribution transformers & electronic energy meters in1997 & 2000 respectively. In the process of forward integration and diversification product line, it began manufacturing of distribution transformers & electronic energy meters in1997 & 2000 respectively. With the growing trends in power sector the company also diversified itself in to engineering procurement and construction(EPC) & exacting business for rural electrification of villages. export is another thrust area for the company. The Products are being regularly exported to the African& idle east countries to meet their ever expanding infrastructure and power needs. An installed capacity of 2500 MVA for transformers & 600000 no. of electronic energy meter meets our customer requirements within a short span of time. Annual turnover for year 2010-11 is $48 million and the endeavour is to touch US$67 million turnover for year 2011-12.

ACKNOWLEDGEMENT
Many individual have proudly influenced me during my industrial training of B.TECH at MAHASHAKTI ENERGY LIMITED, BATHINDA and it is pleasure to acknowledge their guidance and support. In MAHASHAKTI, I learned many things, like, the project training is mainly aimed at enabling the student to apply their theoretical knowledge to practical as "The theory is to know how and practical to do how" and to
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appreciate the limitation of knowledge gained in the class room to practical situation and to appreciate the importance of discipline, punctuality, team work, sense of responsibility, money, value of time, dignity of labor. It was a very good and new experience of training because all the things I studied in books were totally different in practical work.

I would like to express my gratitude towards Er. Ravi Sharma who took keen interest in my training, who helped me in every possible way and is source of inspiration for all the group members.

MAIN PROJECT
My main project of training on which i am working is Transformer. As we know a transformer is a static electrical device that transfers energy by inductive coupling between its winding circuits. A varying current in the primary winding creates a varying magnetic flux in the transformer's core and thus a varying magnetic
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flux through the secondary winding. This varying magnetic flux induces a varying electromotive force (emf) or voltage in the secondary winding. Transformers range in size from thumbnail-sized units hidden inside microphones to units weighing hundreds of tons interconnecting the power grid. A wide range of transformer designs are used in electronic and electric power applications. Transformers are essential for the transmission, distribution, and utilization of electrical energy.

TYPES OF TRANSFORMERS
TRANSFORMERS Single Phase Oil Filled Distribution Transformers
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Three Phase Distribution Transformers Power Transformers Special Application Transformers

SINGLE PHASE OIL FILLED DISTRIBUTION TRANSFORMERS

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Single Phase Oil Filled Distribution Transformers are designed to effectively improve the quality and reliability of the electrical distribution system. MAHASHAKTI specializes in the manufacture of Pole type Silicon steel transformers. Following are the Technical Specifications. Also find the Standard Fittings List as below. Technical Specification Ratings Applicable Standards Cooling Insulating Fluid Frequency Primary Voltage Secondary Voltage Winding Material Taping Range Impedance : CRGO Silicon Steel Transformers - Upto 25 kVA : IS, IEC, ANSI, JIS, etc. : ONAN : Mineral Oil to specification : 50 Hz : Upto 11 kV Class : 120, 120/240, 210-105, 250, 240/480 V : Copper / Aluminium : 5% in steps of 2.5% (Other tapings as required) : In line with applicable standards.

Standard Fittings Filling Device Drain Plug Oil Level Indicator Lifting Lugs Earthing Terminal Rating and Diagram Plate Primary Bushings Cable Terminations HV/LV Cable Box ( As per customer requirement) Rollers (Uni Directional / Bi-Directional) Drain Valve Conservator and Silica Gel Breather . Pressure Relief Device
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Off Circuit Tap Changer Bucholz Relay ( As per customer requirement) Winding Temperature Indicator with Trip & Alarm( As per customer requirement)

THREE PHASE DISTRIBUTION TRANSFORMERS

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Three Phase Distribution Transformers are designed to effectively improve the quality and reliability of the electrical distribution system. MAHASHAKTI specializes in the manufacture of Pole type Silicon Steel Transformers. MAHASHAKTI also offers hermetically sealed type, Corrugated Tank Type transformers along with other conventional types of Transformers. Corrugated Tank Distribution Transformers are compact in size and elegant in appearance. These transformers are manufactured by using the highest quality materials, employing the most modern and reliable manufacturing practices.

Technical Specification Ratings Applicable Standards Cooling Insulating Fluid Frequency Primary Voltage Secondary Voltage Winding Material Taping Range Impedance : Upto 2000 kVA : IS, IEC, ANSI, JIS, etc. : ONAN : Mineral Oil to specification : 50 Hz : Upto 33 kV Class : 415,433 V(Other voltages as required) : Copper / Aluminium : 5% in steps of 2.5% (Other tapings as required) : In line with applicable standards.

Standard Fittings Filling Device Drain Plug Oil Level Indicator Lifting Lugs Earthing Terminal Rating and Diagram Plate Primary Bushings Cable Terminations HV/LV Cable Box ( As per customer requirement) Rollers (Uni Directional / Bi-Directional)
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Drain Valve Conservator and Silica Gel Breather . Pressure Relief Device Off Circuit Tap Changer Bucholz Relay ( As per customer requirement) Winding Temperature Indicator with Trip & Alarm( As per customer requirement)

POWER TRANSFORMERS
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MAHSHAKTI has pioneered itself into manufacturing of Power Transformers. With in house research, design &manufacturing facilities we produce best quality Power Transformers. System that ensures quality products and services to total satisfaction of the customer.

Power Transformers enhances the productivity as well as maximizes the capacity level of the high power supply equipments. These are ultimate for the regular power without any cut off. They are used for control high voltage and frequency for the different systems. Power Transformers having the following standards:

They can assist three phases.There ratings are upto 2000 KVA.Its frequency is 50 hz and ONAN cooling. Copper and aluminium winding material is used in this.Applicable Standards are IS, IEC, ANSI, JIS, etc. It is sufficient for primary as well as secondary voltage. Mahashakti has pioneered itself in Power Transformers. Under the research, design, and manufacturing facilities mahashakti provides the best quality Power Transformers.

Technical Specification Ratings Applicable Standards Cooling Insulating Fluid Frequency Primary Voltage Secondary Voltage Winding Material Taping Range Impedance : Upto 2000 kVA : IS, IEC, ANSI, JIS, etc. : ONAN : Mineral Oil to specification : 50 Hz : Upto 33 kV Class : 415,433 V(Other voltages as required) : Copper / Aluminium : 5% in steps of 2.5% (Other tapings as required) : In line with applicable standards.

Standard Fittings Filling Device Drain Plug

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Oil Level Indicator Lifting Lugs Earthing Terminal Rating and Diagram Plate Primary Bushings Cable Terminations HV/LV Cable Box ( As per customer requirement) Rollers (Uni Directional / Bi-Directional) Drain Valve Conservator and Silica Gel Breather . Pressure Relief Device Off Circuit Tap Changer Bucholz Relay ( As per customer requirement) Winding Temperature Indicator with Trip & Alarm( As per customer requirement)

SPECIAL APPLICATION TRANSFORMERS

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1. Completely Self-Protected Transformers 2. Auxiliary Transformers 3.Station Transformers 4.Earthing Transformers

RAW MATERIAL
CRGO SHEET
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IRON COPPER ALUMINIUM PAINT BUSHES INSULATION PAPER CRAPE PAPER COTTON TAPE PRESS BORD NUT BOLT FEVICOL BOREIC ACID POWDER GLASS SLEEVE BOX CHANNEL OIL BAKELITE PIPE

TOOLS AND MACHINES

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LIFTING MACHINES LENGTH MEASURING TOOLS WEIGHTING MACHINES TESTING MACHINES CUTTING TOOLS WELDING MACHINE WINDING MACHINE OVEN

PROCESS OF MAKING A TRANSFORMER

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CORE CUTTING AND ASSEMBLING MAKING WIRE FOR WINDING WINDING ASSEMBLING OF COIL BOX UP TESTING PACKING

TYPES OF WINDING

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