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Medium voltage switchboards Power transformers Power control centres, motor control centres Large motors Small motors Starters Variable speed drives Erection, cabling, earthing connections, lightning protection Production and distribution of auxiliary voltages Electrical cabinets and marshalling cabinets Instrumentation Process Control System : equipment and configuration Process Control System: application software and integration Lighting and power outlets Electrical devices for mechanical equipment Earthing grid Process Control System : basic functional objects Visible Cut-off Switches Incoming transformers
Key codes: Low voltage, Power, Motor Control Centre, MCC, Cabinet F E D C B A 0
Rev
21/10/05 07/10/02
Date
I. MOCANU I. MOCANU
Issued
M. MAHAUX M. MAHAUX
Approved CTI Approved CTEC
LAFARGE CENTRE TECHNIQUE INTER-UNITES LIsle dAbeau Parc de Chesnes B.P. 70 F-38291 ST QUENTIN-FALLAVIER Cedex Phone : + 33 474 82 16 16 / Fax + 33 474 94 30 07 ASIA TECHNICAL CENTRE Level 3,Wisma Lafarge N2 Jalan Kilang 46050 PETALING JAYA SELANGOR DARUL EHSAN MY-MALAYSIA Phone : + 603 77874800 / Fax : + 603 77874890 Reproduction & usage strictly forbidden without Lafarge explicite agreement (Law March 11th, 1957)
LAFARGE CENTRE TECHNIQUE EUROPE CENTRALE Gumpendorfer Strasse 19-21, A-1060 WIEN, Postfach 264 Phone : + 43 1 811 42 0 / + 43 1 811 42 44 09
Document STD002.U07
Page 1/33
Rev. A
CONTENT
1. GENERAL REQUIREMENTS
1.1. APPLICABILITY 4 1.2. APPLICABLE STANDARDS 4 1.3. LOCAL CONDITIONS 4 1.4. GLOSSARY 4 1.5. SIGNS USED 4 1.6. ENCLOSURE AND DEGREE OF PROTECTION 5 1.7. RATED VOLTAGES 5 1.7.1. Main voltage...................................................................................................................... 5 1.7.2. Auxiliary voltages..............................................................................................................5 1.8. RATED INSULATING VOLTAGE 5 1.9. RATED CURRENTS 5 1.10. SHORT CIRCUIT WITHSTAND STRENGTH 6 2. SWITCHBOARD CONSTRUCTION 6 2.1. COMMON REQUIREMENTS 6 2.1.1. General arrangement........................................................................................................6 2.1.2. Switchboard structure........................................................................................................6 2.1.3. Incoming circuit(s).............................................................................................................7 2.1.4. Busbars............................................................................................................................. 7 2.1.5. Control and measuring circuits..........................................................................................8 2.1.6. Remote Input/Output modules...........................................................................................8 2.1.7. Wiring................................................................................................................................ 8 2.1.8. Labels................................................................................................................................ 9 2.2. DRAW-OUT / FIXED TYPES 9 2.2.1. Draw-out type.................................................................................................................... 9 2.2.2. Fixed type........................................................................................................................ 10 3. POWER SWITCHGEAR 3.1. INCOMERS AND BUS-TIE BREAKERS 3.2. OUTGOING CIRCUITS 4. CONTROL SWITCHGEAR AND MEASURING DEVICES 4.1. CONTROL CIRCUITS 4.2. PROTECTIONS 4.3. MEASURING DEVICES 5. PCC/MCC SUPPLYING VSDS 6. POWER FACTOR CORRECTION UNITS 7. DOCUMENTS 7.1. DOCUMENTS TO BE SUPPLIED BY THE OWNER 11 11 11 12 12 13 14 14 15 17 17
Document STD.002.U07
Page 2/33
Rev. A
7.2. DOCUMENTS TO BE PREPARED BY THE SUPPLIER 7.3. DOCUMENTS TO BE SUBMITTED WITH THE OFFER 8. FACTORY TESTS 9. GUARANTEE 10. DATA SHEETS 11. SWITCHGEAR SELECTION TABLES 11.1. SWITCHGEAR SELECTION FOR 400 V MOTORS USING LINE STARTERS 11.2. SWITCHGEAR SELECTION FOR 500 V MOTORS USING LINE STARTERS 12. DIAGRAMS
17 18 18 19 19 22 22 24 24
Document STD.002.U07
Page 3/33
Rev. A
1.
GENERAL REQUIREMENTS
1.1. APPLICABILITY
This specification is applicable to Power Control Centres (Low Voltage Distribution Boards) as well as to Motor Control Centres operating in 3-phase AC under a voltage not exceeding 1000 V.
1.4. GLOSSARY
ACC MCB MCC PCC PCS UPS VCS VSD Auxiliary Control Centre Miniature circuit breaker Motor Control Centre Power Control Centre Process Control System Uninterruptible Power Supply Visible Cut-Off Switch Variable Speed Drive
Document STD.002.U07
Page 4/33
Rev. A
All these auxiliary voltages will be supplied by the ACC (out of this supply), as developed in Specification STD.002.U13. A
Document STD.002.U07
Page 5/33
Rev. A
Unless otherwise specified, every switchboard shall be designed for a continuous service.
2.
SWITCHBOARD CONSTRUCTION
2.1. COMMON REQUIREMENTS 2.1.1. General arrangement
The switchboard shall be defined with access to switchgear and to cables from the front only. The switchboard shall be designed so that its sections (columns) can be installed either in one line or back to back (busbars shall be independent and segregated). The main busbar shall be positioned on top or on the back of the switchboard and cables shall enter from the bottom. If an incoming bus duct is used, this could enter from the top. The switchboard shall be designed to be installed directly above the cable channel or on technical floor without the addition of any part not supplied by the Supplier. The switchboard shall be designed for easy extension at least at one end. All the switchboard components: busbars, outgoing feeders and its dimensions shall be standardized as much as possible. A minimum of 10% empty spare space shall be provided.
Document STD.002.U07
Page 6/33
Rev. A
Anticorrosion protection of the metal structure (internal and external sides) shall be ensured as follows: Continuous hot dip galvanised sheet metal shall be used for non visible internal metal parts. Visible metal parts shall be prepared by phosphatisation-cleaning treatment and painted with either epoxy-polyester powder (minimum thickness 50 m) or acrylourethane lacquer (minimum thickness 20 m). The finish shall be semi-gloss; the colour will be the Manufacturers standard shade unless otherwise specified.
Ample passage shall be designed for the cables arriving from below, and supporting clamps shall be available for fixing power and control cables. Cable channel width shall not be less than 300 mm. Dust ingress and fire transmission will be stopped by closing these cable passages, after cables installation, with fire resisting materials (operation performed by the cabling contractor).
Each switchboard section shall be equipped with a vertical copper earth collector connected to an horizontal copper earth collecting bar. This shall terminate to an earthing tail, accessible when the board is alive and suitable for connecting a copper earthing cable. The cross section of this earth collector shall be such that it will withstand the switchboards shortcircuit current during 1 s, with a minimum cross section of 200 mm. Switchboards shall be form 2 with doors open. At the minimum, Plexiglass (perspex) screens will be provided in order to avoid contacts with live conductors (busbars and power connections). Each access door shall be locked by a single handle without key nor need of using any tool as these switchboards will be installed in locked electrical rooms.
The incoming section(s) shall be designed for connection to incoming feeder(s) either by busbar provided with flexible connection or by cables.
2.1.4. Busbars
Main busbars (horizontal) and vertical busbars shall be of electrolytic copper type Cu ETP according to ISO 1337 standard. Busbars which do not require maintenance shall be provided. Metal sheets near high current busbars (1 600 A or more) shall be of aluminium or of other non magnetic material. All bolted connections shall be checked by using a torque wrench.
Document STD.002.U07
Page 7/33
Rev. A
2.1.7. Wiring
A The switchboard wiring shall be performed in accordance with the Lafarge standard schematic diagrams included in section 12 of this document. Terminal strips shall allow easy maintenance access to each wire terminal. They shall be segregated between: Power circuits AC control circuits DC control circuits.
Terminals: Power terminals : screw type up to 16 mm core section, with a cable lug for larger cables ; Control terminals : shall be of insulation displacement type (needing no special tool for completing the connection) or of spring type. Connectors with plug and sockets (several stages if necessary) shall be provided for control terminals of plug-in modules.
Auxiliary voltages distribution to the different circuits will preferably be by adequate prefabricated busbars. These busbars shall be adequately insulated to prevent any accidental contact. Control wires shall be flexible, 500 V PVC insulated with a minimum core section of 1 mm. Each wire shall be labelled or marked up at each end with the number of the terminal it is connected to, according to manufacturers standard procedures. Wires shall be installed in trunkings of adequate sections.
Document STD.002.U07
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Rev. A
2.1.8. Labels
Following labels shall be provided and installed : Switchboard main label installed at the upper left front part of the switchboard and indicating the tag (Lafarge code) and the description of the switchboard. Switchboard indicating plate installed just under the main label and indicating : manufacturer, year, rated voltage, rated insulating voltage, incoming and main bus bar rated currents, short circuit withstand current. Section (column) number label installed on the upper middle front part of each section or of its door. Module (plug-in type) or drawer (draw-out type) tag label to be secured to the fixed part facing to corresponding module or drawer, indicating the tag (Lafarge code) and the description of the circuit.
Labels shall be engraved in black - cored white dilophane and fixed by screws or rivets (glue not accepted). Letters height shall be at least : 15 mm for the switchboard main label 6 mm for the incoming, bus-tie and outgoing circuits labels 4 mm for the auxiliary circuits.
The Owner will specify whether the switchboard shall be of draw-out or plug-in type.
Each drawer shall have 4 positions: Connected (power and control on) Test (power of, control on) Disconnected (power and control off) Removed.
Document STD.002.U07
Page 9/33
Rev. A
It shall be possible to lock out each drawer in disconnected position by up to 3 padlocks. Power circuits shall be automatically disconnected in disconnected positions, as well on upstream side than on downstream side. Control circuits shall be disconnected in removed position either automatically or manually by disconnecting a plug where pass all the control circuits through. Such disconnection/reconnection operation shall not need the use of any tool. A contact from the drawer shall inform the PCS (and the operator) that this circuit is unavailable when the drawer is in disconnected or removed position. A defeater (mechanical interlocking system) shall be installed on each fixed part and on each drawer to prevent from introducing a drawer of an inappropriate type or rating. Signalling lamps and instruments (current and active power indicators) shall be installed in front of drawers.
This plate shall support power connectors to be plugged in the busbar. It shall also support a connector for connecting all the control circuits of the module. No connection with another outgoing circuit or with switchboard common circuits shall be performed without passing through these plugs and connectors. Each modular plate shall also support signalling lamps and instruments (current and active power indicators). Alternatively, these items can be installed and wired to the front door. If signalling lamps and instruments are mounted on the plates, each switchboard section supporting outgoing circuits shall be equipped with a safety glass door with a rubber seal.
Document STD.002.U07
Page 10/33
Rev. A
3.
POWER SWITCHGEAR
3.1. INCOMERS AND BUS-TIE BREAKERS
The incomers and bus-tie breakers shall have their protection devices co-ordinated with the outgoing circuit breakers to guarantee a good selectivity. On feeders already protected on upstream side (for instance by a circuit breaker connected to the secondary winding of the feeding transformer) power switches (or circuit breakers without protection relays) shall be installed to avoid unnecessary selectivity steps. Each circuit breaker or power switch shall be of draw-out type. It shall be equipped with a system for locking out with 3 padlocks. Each circuit breaker or power switch shall also have a closing auxiliary contact (normally open) for initiating an alarm when in open position. Emergency busbar (when applicable) shall be supplied in normal condition from the main busbar; in case of power failure from the emergency generator. Changeover shall be by 2 circuit breakers or contactors mechanically interlocked to avoid paralleling these 2 sources. If neutral is isolated, an insulation check meter shall be installed on incoming circuit, with an alarm contact open on low insulation resistance. An emergency shut-down push button (red mushroom to be turned for unlatching) shall be installed on the incoming section (column) of the switchboard and wired to switchboards terminals.
Document STD.002.U07
Page 11/33
Rev. A
Each contactor shall be dimensioned for an AC-3 service according to IEC 60947-4 with following derating: the contactor rated current shall be at least equal to : 150% of users rated current for motors up to 55 kW 130% of users rated current for larger motors.
Switchgear items of each outgoing circuit shall have a type 2 co-ordination according to IEC standard, resulting in the absence of contacts welding and of damage on protection system after any electrical failure. The Supplier shall also check the compliance of equipment supplied with starting conditions (magnetisation current, long starting time, ) Outgoing circuits shall be standardised in order to reduce quantities of spare parts to be kept in the warehouse. Protection functions (magnetic and thermal overload) and operating function can be grouped in a combined equipment provided that the operated motor power does not exceed 22 kW. Considering all the switchboards included in the Supply, following spare outgoing circuits shall be supplied (fully equipped) : 2 units for each rating of 1 direction motor feeder up to 15 kW 1 unit for each rating of: - 1 direction motor feeder above 15 kW ; - 2 directions motor feeder ; - circuit breaker outgoing feeder. The approval of the Owner shall be required on the choice of the switchboards where these spare circuits will be installed.
4.
In case of a double busbar with a bus-tie, the three incoming/bus-tie circuit breakers/switches shall have their trip coils interlocked to prevent any paralleling of sources. The KA relay that controls the contactor kW shall be of safety relay type (IEC).
Document STD.002.U07
Page 12/33
Rev. A
A no-volt relay shall be installed in the incomer compartment; this relay equipped with a timer (0 to 1 sec) shall cut off the contactors auxiliary voltage 230 VAC (recommended setting 0.5 sec). The contact of this relay shall be connected in the series with the emergency shut-down contacts. In case of an emergency busbar an automatic switchover system shall be supplied to change the sources in case of power failure and when the power is back. Auxiliary contacts of the switchboard system shall be wired to switchboards terminals in order to inform the PCS. Each outgoing circuit shall be equipped with signalling lamps indicating : Green: - running direction 1 / speed 1 - running direction 2 / speed 2 (if applicable) Yellow: Circuit available (drawer in operation position, power switch and/or circuit breaker closed, thermal overload protection in normal position, auxiliary voltages MCBs closed) Red: Trip (circuit breaker and thermal relay).
These lamps shall use Light Emitting Diodes (bulbs with a filament are not accepted). Lamp colours are shown on Lafarge standard schematic diagrams (please refer to section 12).
Unless otherwise mentioned in the Site Specification, each control circuit (and each alarm circuit) shall be connected to Remote Digital Input/Output modules to be installed on top of each switchboard section (column) in a closed compartment isolated by a metal sheet from the rest of the section. These modules will communicate with the PCS. Unless otherwise mentioned, the supply of these RI/O modules and their associated devices (power supply, connectors, ...) is not included in this scope of work. This in order to minimise site cabling and be able to perform a maximum of tests at the workshop. Alternatively, for incoming circuits, the metering units mentioned in section 4.2 can be used for the transmission of their control signals to the plant control system.
When required by the Site Specification, the switchboard shall be intelligent. Each incoming and each outgoing circuit shall be controlled by a fieldbus connected to the PCS. It shall be possible to modify the parameters of these circuits through this fieldbus. Each outgoing circuit shall be wired up in accordance with the Lafarge standard schematic diagrams under section 12. Inter allia, terminals shall be supplied for connecting local START and STOP commands from the VCS supplied by others.
4.2. PROTECTIONS
Following alarms shall be made available to the PCS : Incoming/bus-tie breaker is in off position (please refer to section 3.1);
Document STD.002.U07
Page 13/33
Rev. A
MCB protecting AC control circuits is in off position (please refer to section 4.1); MCB protecting DC control circuits is in off position (please refer to section 4.1); Insulation resistance too low if an insulation checkmeter is installed at the incoming feeder (please refer to section 3.1).
The emergency shut-down push-button installed on incoming section (please refer to section 3.1) will trip the MV circuit breaker feeding the transformer supplying this switchboard (cabling to be performed by the cabling contractor).
5.
The outgoing circuits supplying VSDs shall be equipped with fast fuses.
Document STD.002.U07
Page 14/33
Rev. A
The loads of each bus bar shall be balanced as far as possible. A single line diagram of the switchboard shall be submitted to the Owners approval.
6.
A
This power factor correction unit shall be of automatic type, connecting or disconnecting the capacitor banks by steps according to power factor fluctuations. Steps shall not exceed 50 kVAR each. All the capacitor banks shall be identical. It shall be housed in a separate cabinet to be installed either at the end of the PCC or MCC or behind their incoming section. This cabinets look shall match as much as possible with the PCC or MCC. It shall be connected to corresponding PCC or MCC by an outgoing circuit breaker of appropriate rating. It shall be designed in order to be remotely turned on and off. The protection against harmonic currents will be considered taking into account the ratio k between the power of harmonics generated and the power of the transformer feeding the PCC/MCC : k < = 15% : no harmonic protection required k > 15% and < = 25% : reinforced type is required k > 25% and < = 50% : anti-harmonic inductances are required
Document STD.002.U07
Page 15/33
Rev. A
The type of protection against harmonic currents shall be submitted to the Owners approval.
Document STD.002.U07
Page 16/33
Rev. A
The protection fuses shall be provided with a trigger , with trip local signalisation and one NC contact for remote alarm. Each unit shall be equipped with discharge resistors for operators safety. Note: For new department electrical distribution, at least, reinforced type is required.
7.
DOCUMENTS
7.1. DOCUMENTS TO BE SUPPLIED BY THE OWNER
Site Specification which details site conditions, voltages, Particular Specification : this document, complemented with a single line diagram if required, shall specify, when not mentioned in the Site Specification : draw-out or plug-in type sections arrangement back-to-back or in one row incoming (stand-by) rated currents short circuit current to be considered for each board emergency busbar rated current (if applicable) power factor correction unit rated power required or power factor to be achieved with all the users in operation.
Consumers List specifying for each user : rated power rated current rated voltage type of circuit (with/without contactor, one way/two ways, normal/heavy start) accessories (current/active power transducer and indicator) power cable core section (the Supplier to mention when it needs this document).
Document STD.002.U07
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Rev. A
Lay-Out of each switchboard with dimensions and position of each circuit. Lay-Out of each module (Typical) Civil Works Guide Drawing for each switchboard. Typical Detailed Schematic Diagrams for each circuit type (including auxiliary circuits). These diagrams shall also mention the number of every terminal. Interlocking Diagrams if applicable. Equipment list of Switchgear installed with technical details. Application software of each programmable equipment. Interface tables of exchange (addresses clearly indicated) of each programmable equipment. Manufacturing Time Schedule. Installation and Maintenance leaflets. Recommended Spare Parts Lists : for commissioning for 2 years operation.
8.
FACTORY TESTS
The Supplier shall notify the Owner not less than 14 days prior to the testing period, in order that the Owner may, should he think it necessary, delegate a representative to witness these tests. Following tests shall be performed on each switchboard, according to IEC 60439-1 standard, completely assembled except main busbars connections between sections which are to be separately packed for despatch and a detailed test procedure be submitted to the Owner prior starting the tests.
Document STD.002.U07
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Rev. A
Measuring insulation resistances (power and control circuits) Dielectric tests (power and control circuits) Operation tests Check of interlockings and safety devices Check of drawers interchangeability (if applicable) Check of dimensions and accessories.
The Supplier shall also supply copies of type test reports proving the short circuit withstand of the switchboard. All these factory tests/type tests will be performed at the Supplier's expenses. A detailed test report shall be prepared by the Supplier and handed over to the Owners representative or mailed to the Owner if it has not witnessed the tests.
9.
GUARANTEE
Minimum required guarantee is 24 months after commissioning, with a maximum of 30 months after the switchboards are ready for factory tests.
10.
DATA SHEETS
Document STD.002.U07
Page 19/33
Rev. A
CUSTOMER: PROJECT: DATA SHEET POWER CONTROL CENTRE, MOTOR CONTROL CENTRE EQUIPMENT: Type Draw-out/Plug-in 1 2 3 4 5 6 Protection degree Segregation Service index Manufacturer Cabinets Switchgear Service conditions Rated voltage IP Form IS
8 9
Insulation voltage
10 11 12 13 14 15 16 17 18 19
Short-time withstand current Incoming circuit Rated current of main circuit breaker Short circuit current of main circuit breaker Feeder by busbar/cables Measurement device Insulation checkmeter (if applicable) Busbars Main busbars (horizontal) rated current Material / cross section Secondary busbars (vertical) rated current Material / cross section Maintenance required Control
kA A kA
A A
Document STD.002.U07
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Rev. A
20
21 22 23 24 25 26 27 28 29 Accessories Anti-condensation heaters required Others Dimensions Switchboard height Switchboard depth Switchboard length Cable channel width Painting Preparation Finish Deviations from this specification Yes/No Yes/No mm mm mm mm
CUSTOMER: PROJECT: DATA SHEET LV POWER FACTOR CORRECTION UNIT EQUIPMENT: 1 Type 2 Manufacturer 3 Rated voltage 4 Insulation voltage 5 Total capacity 6 Capacity of each step Power factor regulation 7 Regulation load relays in each unit 8 Remote turn on and off Protection against harmonic currents 9 Reinforced protection 10 Anti-harmonic inductance 11 Anti-harmonic filters Dimensions 12 Cabinet height 13 Cabinet depth 14 Cabinet length Painting 15 Preparation Finish 16 17 Deviations from this specification
Document STD.002.U07
Page 21/33
Rev. A
Notes: 1.
Values to be mentioned in boxes marked with sign are to be given by the Owner or by the main Contractor. 2. The Supplier is requested to fill in a data sheet for each type of equipment proposed and to return it with its proposal.
11.
P (kW) 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 25 30 37 55
Thermal 0.63 1.00 1.00 1.60 1.60 2.50 4.00 4.00 7.00 10.0 13.0 18.0 23.0 30.0 38.0 0.63 to to to to to to to to to to to to to to to to " " "
CT Ratio
Document STD.002.U07
Page 22/33
Rev. A
Up to 63 A, circuit breakers are equipped with thermal overload and magnetic protection circuits rated for standard motors.
to be filled by MCC Supplier for type 2 co-ordination (please refer to section 7.2). The number of circuit breaker sizes will be limited to reduce spare part stock.
Document STD.002.U07
Page 23/33
Rev. A
P (kW) 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3 4 5,5 7,5 11 15 18,5 22 25 30 37 45 55 75 90 132 160
Thermal 0,63 to 1 1,00 to 1,6 1,00 to 1,6 1,60 to 2,5 1,60 to 2,5 2,50 to 4 4,00 to 6 4,00 to 6 7,00 to 10 10,00 to 13 13,00 to 18 18,00 to 25 23,00 to 32 30,00 to 40 38,00 to 50 0,63 to 1 " " " " " " " "
CT ratio
Up to 63 A, circuit breakers are equipped with thermal overload and magnetic protection circuits rated for standard motors.
to be filled by MCC Supplier for type 2 co-ordination (please refer to section 7.2). The number of circuit breaker sizes will be limited to reduce spare part stock.
12.
DIAGRAMS
Document STD.002.U07
Page 24/33
Rev. A
MCC single line diagrams in 2 versions : Either the emergency generator feeds the essential users through the normal busbar of the MCC and the load shedding of the other users is controlled by the PCS. Or the MCC is equipped with an emergency busbar for feeding the essential users from the emergency generator, the other users being connected to the normal busbar not fed from the emergency generator.
Lafarge standard schematic diagrams of 5 types : K1 : motor one direction K2 : motor two directions KM : actuator 2 positions VS : variable speed drive (VSD installed inside the MCC) Q : circuit breaker supplying a package such as a crane panel,
For each schematic diagram following facilities shall be specified by following suffixes: E : emergency shut-down (pull-rope, push-button) I : current measurement J : power measurement S : speed monitor H : heavy start. Examples : Belt conveyor : K1 EIS Fan, Pmot > 30 kW, direct start : K1 IH Kiln motor : VS I
Document STD.002.U07
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Rev. A
PE
PACKAGE
By- Pass
INCOMING FEEDER
Document STD.002.U07
Page 26/33
Rev. A
PE
PE
PACKAGE
By- Pass
INCOMING FEEDER
Document STD.002.U07
EMERGENCY GENERATOR
Page 27/33
Rev. A
400V
IM-Insulation Monitoring
IM 3
IM 3
Surge arrester
1000A
M
3*30kW 318HE01MT10 318HE01MT11 318HE01MT12 3*30kW 318HE01MT13 318HE01MT14 318HE01MT15 3*30kW 318HE01MT16 318HE01MT17 318HE01MT18
316AB13MT1075kW
317FA03MT10 75kW
317FA05MT10 132kW
317FA07MT10 110kW
Document STD.002.U07
Page 28/33
Rev. A
400 V 0V
-Q11 -Q1
Yellow Green Red
+24V dc
-Q12
Precut-off
12 10
C1
Start Command
-KM1
Digital input
1 7 4 3 2
AV
Availability
-F1
-Q1 Trip
B1 L1 LS HS
Field
Marshalling Board
Digital input
S Speed monitor
HS M 3
E Emergency Shut-Down
24V dc
XS XXnn
Analogue input
YI Motor Current or Power
Document STD.002.U07
Page 29/33
Rev. A
230V ac
+24V dc
-Q12
Precut-off
C1 C2
Running Direction 1
-KM1
-KM2
Running Direction 2
Digital input
1 7 8
AV B1 B2
-F1
3 4 5 2
-KM1
LS L1 L2 HS
Local Stop Local Start Direction 1 Local Start Direction 2 Emergency Shut-Down
/
J 1 4 Power measure 5
Current measure or
Field
10
11
Marshalling Board
Digital input
HS
E Emergency Shut-Down
M 3
S Speed monitor
24V dc
XS XXnn
Analogue input
YI Motor Current or Power
Document STD.002.U07
Page 30/33
Rev. A
230V ac
+24V dc
-Q1
Yellow
12 10 13 11
C1 C2
1
Running Direction 1
-KM1
-KM2
Running Direction 2
Digital input
7 8 14
AV
Availability
-F1
-KM2 -KA1 -KB -KM1 -KM2 -KA2 -KB -F1 -KM1 -KM2 - Q1 Trip
-KM1
15 9 3 4 5
Feedback Direction 1 Feedback Direction 2 Position 1 switch (open) Position 2 switch (close) Torque switch (if any) Local Stop Local Start Direction 1 (open) Local Start Direction 2 (close)
Field
Actuator
XZ10
1 4 5
Position1
XZ20
Position2
10
11 9
Marshalling Board
Torque switch LS
Pre-Cut off
Digital input
XXnn Other machine sensors
3 Padlocks
Cable- Loop
Analogue output
3 M ZC Position set point
Document STD.002.U07
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Rev. A
400 V 0V
-Q11 -Q13 -Q12
Yellow Green Red
+24V dc
Precut-off
C1
Start Command
Available
Running
Failure
-KM1
Digital input
1 7 4 3 16 6 2
AV
Availability
-F1
- Q1 Trip
B1 L1 LS LU LD HS
Feedback Local Start Local Stop Local Speed-up Local Speed-down Emergency Shut-Down
-C1
16
Marshalling Board
Analog input
YI YS HS M 3
E Emergency Shut-Down To VSD inside MCC
Analogue output
pull rope (if applicable) SC Speed set-point
Document STD.002.U07
Page 32/33
Rev. A
400 Vac
Q1 AV Availability
/
J Power measure
Current measure or
Marshalling Board
Document STD.002.U07
PACKAGE
Page 33/33
Rev. A