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Hafiz Hamza Nouman (Mechanical Engineer)

Address: House # E-04, Pakarab Fertilizers (Pvt) Ltd., Khanewal Road, Multan Email Address: hamza_noman@yahoo.com Mobile Phone Number: +92 333 7638494 Skype Name: hamza.nouman Spontaneously creative, ambitious, enthusiastic, energetic, and optimistic with leadership qualities. Able to work on own initiative and as a part of team. Proven leadership skills in developing and motivating teams to achieve corporate objectives. Dedicated to maintaining high quality standards. Good in written and oral communication skills.

PROFESSIONAL EXPERIENCE (Total: 6-1/2 YEARS)


May 2009 - Present: Mechanical Maintenance Engineer Pakarab Fertilizer Limited, Fatima Group of Industries Pakistan

Working as Workshop Engineer Reporting to Section Head Workshop, I manage a team of 01 Junior Engineer, 02 Sub-Engineers, 04 Mill-wrights, 04 Technicians, 04 Pipe Fitters, 07 Machinists, 03 Welder, 02 Fabricators and 01 painter. Experience on Equipments: RESPONSIBILITIES: Safety

Pumps, Blowers & Fan, Gear Boxes, Conveyor Belts, Bucket Elevators, Agitators, Compressors, Turbines, Heat Exchangers, Storage Tanks, Pressure Vessels, Cooling Towers, Furnaces, Piping Systems . Ensure safe work at plant. Conduct MSA and JSA. Member of a team to conduct RCA, PSSR, PHA and MOC. Member of DSC and HORC. Implement Du Ponts STOP Safety Training Observation Program in my area of responsibility. Authorized Permit to work issuer / receiver and Scaffolding Inspector in PFL. Conduct Weekly Safety Talk & occasional tool box talk with staff. Develop / improve and implement predictive, preventive and major maintenance programs for mechanical equipments in the plant. Development & Implementation of Standard Operating Procedures, Machine Operators Work Instructions & Preventive Maintenance Checklist of Equipments Technical analysis and investigation of the problems with various Rotary and Stationary equipments & decision makings to their solutions. Provide technical support to supervisors and technicians. Minimizing breakdowns, designing progressive plans to increase the MTBF and ensuring complete compliance of safety health and environment codes. Proposals for new projects and their execution after approvals along with Project Engineering department. Pressure testing and calibration of PSVs, heat exchanger repair & retubing, manufacturing & miscellaneous welding & fabrication jobs Dynamic Balancing of heavy high speed rotors of critical equipments on most modern state-of-the-art Schenck Balancing Machine Long and short term management of Manpower, Materials and Machinery Complete documentation for equipments history cards, store records regarding spares and general store items, records of running and

Reliability Management

Procurement Inventory Revamp and Management

previous indents, enquiries and purchase orders, staffs training schedules and modifications. Coordination with Garage, Craft, Field Maintenance, Planning and Budget section, Project Engineering, Commercial and Material sections for planning and carrying out maintenance activities in my area of responsibility in a smooth way. Initiate material procurement, review purchase requisitions, mention instructions for vendors, technically evaluates bids related to direct capital and operating budget. Review requirements for mechanical materials, spare parts and equipment, advise on stock levels and material descriptions, and provide suggestions for alternatives or interchangeability of parts and inspection of critical items. Prepare capital and operating budgets by identifying specific items to be included in budget submission. Ensure that sections operations remain within budgetary targets Currently working as secretary Unit Training Committee for workshop & Garage Section. Continuous improvement of staff technical skills through planned training program & on the job trainings. Preparation & Delivery of monthly technical training to workshop staff. Preparation of 13 No. Training Modules on different topics related to Mechanical Maintenance in 2011 & 2012 for Skill Enhancement of Workshop Staff. Conducting Skill Certification Audits, Interviews & sign certificates as part of Certification committee. Managing the Training of 32 No. Staff of Workshop & Garage (Motor Pool)

Budgeting and Planning

Trainings

Previous Experience: Nov- 07 to May-09 as Maintenance Engineer at Utilities East Plant in Pakarab Fertilizers Limited, Multan Routine Preventive Maintenance of 3 cooling towers, pumps & related auxiliary stationary & rotary equipments New projects like revamp of disposal stations, installation of new pumps & operation of pumps not used since 15 years. Rehabilitation & de-bottlenecking of Waste Water & Effluent Treatment plant to restore it to original design. Planning & successful execution of Annual Turnaround with manpower, proper materials, spare parts & new equipments Jan-07 to Nov-07 as Graduate Trainee Engineer at Pakarab Fertilizers Limited, Multan One month extensive class-room training at Training Center, familiarizing with the fertilizer industry. Participation in fire fighting drills and safety training programs. Extensive on-the-job training of various plants located in the whole complex like Ammonia, Calcium Ammonium Nitrate, Utilities & Nitro phosphate Plant. Jul-06 to Jan-07 as Skills Development Engineer at Pak Electron Ltd (PEL), Lahore Training of customer service staff to enhance their technical as well as customer handling skills Preparing the Service Manuals for Service Men for troubleshooting of home appliances

(Refrigerators, Air Conditioners etc.) To conduct new product awareness sessions for sale and service staff about new product launch

Jan-06 to Jul-06 as Trainee Engineer at Masood Textile Mills, Faisalabad Daily Checking of 28 Dyeing Machines Preventive maintenance and occasional troubleshooting of Machines Monthly calibration of analog Temperature and Pressure gauges

Selected Achievements:
Successfully planned and executed the Annual Turnaround jobs for year 2009, 2010, 2011 and 2012 in my area of responsibility. Maintained inventory of more than 2500 items for plant reliability from 04 years with NO stocked out condition. Direct cost saving of 1.4 Million & saving of at least 10 Days Shut down by Deep Hole Drilling job on 105-D Ammonia converter cap in 2011. Cost saving of 10~15 Million per year by local development of spare parts in PFL machine shop. Refurbishment of Boring Machine in Workshop. This job was awarded Manufacturing Excellence Award by PFL in 2011. Successful overhauling / refurbishment of Pilot Operated Safety Relief Valve (RV-103J) of Syn. Gas Line of Ammonia Plant. Improved the MTBF of rotary machines (Pumps, Blowers, Gear boxes, Bucket Elevators, Conveyor Belts) to Minimize breakdowns by 50%. Tube bundle replacement and damaged shell rectification of Waste heat boiler 101-C at Ammonia plant. Rectified the chronic problem of overheating of Boiler Water Circulation pump by reviving the cooling water path & local manufacturing of spares saving at least 4.2 million direct cost in 2011 only. Successful revival of Surface Grinding Machine in workshop to perform Reliably. Procurement, Installation and Operation of Schenck Horizontal Balancing Machine, Pinacho Lathe machines, 200 ton Roll-Bed Hydraulic Press, Pressure Testing Pump . Effectively introduced and managed Oracle based inventory and maintenance management system (CMMS). Planned and executed the overhauling and modifications in Decanter Centrifuge HS-556L with engineers of IHI Corporation Japan to improve the performance of machine at Fatima Fertilizer Limited Successful centralized inventory management of Rolling Bearings of whole Pakarab Complex for 3 continuous years with no stock out condition. Slashed the bearing consumption by 24% in Pakarab Fertilizer by improvement in handling, installation & dismantling techniques of Bearings saving of at least 2.5 Million. Designed a truss bridge (Above road) for Pipes of Reverse Osmosis Plant in Masood Textile Mills Limited, Faisalabad in 2006. Developed Instructions in Urdu for various mechanical items including V-Belts, Bearings, Pulleys, Gears, Steam Traps, and Pipes etc.

EXPERTISE / STRENGTHS
Predictive, Preventive and Corrective Maintenance of Rotary Machines and Stationary equipments Inventory management and CMMS integrated in Oracle R12 based ERP system Conduct MSA, JSA and RCA independently. Able to lead Sub SOC(M), DSC and HORC teams Overhauling of centrifugal pumps, centrifugal and reciprocating compressors, turbines, Blowers, MV Motors, Gear Motors, Drum Motors and gearboxes. Shutdown and Maintenance Planning (Manpower, Material, Machines) Knowledge of materials used in Fertilizer and Oil & Gas Companies

Awareness of Standards ANSI B16.5, B36.10, B36.19, API 610, API 687, API 598, API 527, ASME Section IX, ISO 1940 Sound knowledge of Dynamic Balancing of Rotors & operation of Schenck Balancing Machine with state of the art CAB 920 measuring system. Problem solving and decision making skills, Leadership qualities having time and stress management skills Strong motivator and effective communicator

TECHNICAL AND MANAGERIAL TRAININGS / SEMINARS


Six days training program held in Darmstadt, Germany by M/s Schenck GmbH, Germany on Installation, Operation & Maintenance of Schenck Balancing Machine HM5U with CAB 920 Software for dynamic balancing upto 5500kg rotors. 2-days Training program on Introduction to Management arranged by FFCL training team at Pakarab Fertilizers Limited, Multan. 2-days Training program on Super 5S Japanese Standard arranged by CWICE Govt. of Punjab, delivered by Hasan Haider, CEO of Asian Competitiveness Institute. One-day training on Presentation & Communication Skills arranged by Technical Training Center at Pakarab Fertilizers Limited, Multan 2-days training on Supervisory Skills delivered by Mr. Javed Ausaf from Ausaf International arranged by Pakarab Fertilizers Limited. 2-days training program on Basic Managerial Skills delivered by Hasan Haider, CEO of Asian Competitive Institute. Participation in one-day training program on Bearing Installation & Removal by representative of World Largest Bearing Manufacturers SKF at Masood Textile Mills, Faisalabad Training on Centrifugal Pumps Overhauling by the President of German Pump Manufacturing Company Paul Bungartz GmbH Participation in one-day JICA seminar on Occupational Health & Safety in Pakistan as student member from UET at Avari, Lahore. Complete Study & implementation of DuPonts STOP Safety Program in PFL Workshop Introduction to Zzxaxe22ssssManagement (Management Styles, Time Management, Problem Solving and Decision Making, Teamwork and Conflict Management modules) by Corporate Training Team PFL AWARDS RECEIVED Manufacturing Excellence Award awarded in 2011 for successful rehabilitation of 45 years old Horizontal Boring Machine in PFL Workshop. Hifz-ul-Quran certificate from Wifaq-ul-Madaris with 100/100 marks for Hifz Exam in 1996. Student of the Year Award for top position in SSC Exam in Whole School (1999). Quaid-e-Azam Scout awarded in 1999 for participation in Boys Scout Camp & Best Patrol Disctrict Champion of under-15 badminton (school level) in 1999. Won various prizes for Qiraat Competitions, Debates & other extra curricular activities in High School (1996~1999)

EDUCATIONAL BACKGROUND

01-01-02 to 31-12-05:

University of Engineering and Technology, Lahore, Pakistan Mechanical Engineering, Bachelor of Science (B.Sc) Percentage: 76.4% List of Internships is as under: 1. WAPDA Thermal Power Station (Combined Cycle Power Plant) Faisalabad. 2. 3 Weeks internship at Thermosole Industries Limited, Kot Lakhpat Lahore an auto plastic parts manufacturing company.

Professional Affiliation:

Pakistan Engineering Council, American Society of Mechanical Engineers (ASME) Student Member

PERSONAL INFORMATION
Father Name: Abdul Saboor Bhutta Date of Birth: 26th May 1983 Religion: Islam Nationality: Pakistani Marital Status: Married MISCELLANEOUS SKILLS Lingual Skills: Operating Systems: Technical Report and Letter Writing: Presentation Skills: CAD/CAM Packages: N.I.C No.: 36302-5641028-3 Passport No.: AD9200281 Tel No. (home): +92 61 4032208 Permanent Address: H # 10-A Noor-e-Islam Colony, Suraj Miani Road, Multan English (IELTS 7.5 Band), Urdu, Punjabi & Seraiki MS Windows 9x, 2000, XP, Vista, Windows 7 and Linux MS Word, Excel, Open Office MS Power Point Solid Edge, Pro/ENGINEER wildfire 2.0&3.0, AutoCAD. (Intermediate level)