Inspection and Test Plan for Swi

No. 1 Inspection and Test Plan PreInspection Meeting Spec. Reference Document

Before Manufacturing
2 3 4 5 6 7 DWG, Design, Calculation Document Switchgear Resistance Test Procedure Switchgear Withstand Voltage Test (Dielectric Test) Procedure Switchgear Sequence Test Procedure Switchgear Characteristics Test of Protection Relays Procedure Switchgear Mechanical Operation Test Procedure IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, ASTM ASTM ASTM ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA

Raw Material Inspection 8 Review of Certificates 9 10 Material Identification

Materials During Fabrication

11 Fabrication Inspection Outline Dimensions, Interface Dimensions, Busbar Dimensions an 12 d Clearances and other Specified Dimensions Inspections 13 Tightness / Torque, Inspection of Terminals 14 Control for Degree of Protection

DWG/Spec DWG/Spec DWG/Spec DWG/Spec

Inspection to Confirm that Instruments, Compartments, Con trol Switches, protective relays 15 DWG/Spec uses and etc. are Correctly Rated and are Correctly Located, with Specified Labeling
16 Inspection to Confirm Earthling Arrangements for Continuity in Cir DWG/Spec cuit 17 Checking to Confirm Wiring Correct Grade and Size, Wiring T DWG/Spec

ightness in Terminations.
18 DWG/Spec

Checking for Incoming and Outgoing Cable Boxes and Glands 19 Checking all Circuit Breakers for Fit up and Fitting Ease of Op DWG/Spec eration 20 Range and Setting of Meters and Relays, Correct Fitting of D DWG/Spec oors, Circuit Labels and Dimensions
21 22 23 24 25 26 27 28 DWG/Spec

Checking Complete Boards for Finish, Lines Out of Units Checking all Shutters and Interlock Operation Welding Inspection on Welded Component Switchgear Resistance Test Switchgear Withstand Voltage Test (Dielectric Test) Switchgear Sequence Test Switchgear Characteristics Test of Protection Relays Switchgear Mechanical Operation Test Final Visual & Dimensional Check Check of Final Book

DWG/Spec WPS Procedure Procedure Procedure Procedure Procedure

Final Inspection
29 30 DWG Spec.

Documentation
31 Inspection Reports 32 NCR 33 Review Final Data Report Spec./DWG Spec./DWG Spec./DWG

PreShipmentInspection
34 35 36 37 Preservation and Packing Marking Loading Inspection Shipping Document Control Spec. Spec. Spec. Procedure

Abbreviations:
H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A: Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting. MOM: Minute of Meeting P.O: Purchase Order

ion and Test Plan for Switchgear

Acceptance Criteria Spec. MOM Verifying Document Activity By Manuf. H Client H Remark

Before Manufacturing
IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, IEC,NEC, NEMA, FDF, ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA ISO ANSI, CI, IPCEA DWG, Calculation book Procedure Procedure Procedure Procedure Procedure Original Material Certificates Certificates Report H H H H H H H H H R&A R&A R&A R&A R&A R&A H H H

Materials
ASTM ASTM ASTM

During Fabrication
DWG/Spec DWG/Spec DWG/Spec DWG/Spec Report Report Report Report H H H H SW W SW H

DWG/Spec

DWG/Spec

DWG/Spec DWG/Spec DWG/Spec DWG/Spec DWG/Spec DWG/Spec DWG/Spec WPS Procedure Procedure Procedure Procedure Procedure

Report Report Report Report Report Report Report Report Report Report Report Report Report

H H H H H H H H H H H H H

SW SW SW SW SW SW SW SW H H H H H

Final Inspection
DWG Spec. Report DWG/ P.O H H H R

Documentation
Spec./DWG Spec./DWG Spec./DWG Report Report Report H H H R R R

PreShipmentInspection
Spec. Spec. Spec. Spec. Report Report Report Packing List H H H H H H H H

es, WPS, PQR, NDT Procedures and etc.