818

E U RO T H E R M O N T R OL S

SERIES

Temperature controller

FU LL Y

C O M PL IA N T

Product data

818 Temperature controller

The 818 controller is a truly flexible, advanced technology controller which combines simplicity of operation with powerful control performance. All the high level functions of the controller may be configured either from the front panel or via the communications interface whilst the addition of hardware options is achieved by plug-in modules. The 818 has a clear vacuum fluorescent display in which the total instrument status is indicated. Coupled with powerful control software this gives the operator and engineer alike the ability to optimise process performance. Since its launch over 100,000 units have been successfully installed worldwide. Accuracy - The 818 has a low level I/P Analogue to Digital Converter which is continuously corrected for drift. Operating at a speed of 8 updates per second this gives very high stability and rapid response to process changes. All linearisations for the numerous sensors, which are included as standard in the controller, are digitally calculated to add high accuracy to the other attributes of this unit. Communications - Two types of communications are available with the 818 controller: 1) Digital communications via an RS232 or RS422/485 interface link using the industrial standard ANSI-X3.28 protocol bi-synch. This allows all the parameters of the controller to be monitored or changed by a computer or PLC. Using the RS422/485 standard up to 100 controllers may be networked on a single link. The Baud rate may be set from 300 to 9600. 2) Analogue communications provides retransmission of various selected parameters such as Process variable and Setpoint. Also Analogue communication provides the facility to remotely vary selected parameters such as Setpoint and Maximum power, by means of a dc signal. Tuning - All versions of the 818 controller offer two separate PID loop tuning algorithms (Auto Tuning and Adaptive Tuning ) which automate the tedious part of the commissioning routine. The two algorithms may be used either separately or together depending upon process needs. When the tuning algorithms are used together with the Valve Positioner output the 818 makes use of an internal mathematical model of the motor being used in order to tune correctly even where there is backlash or valve asymmetry. Self Tune - The self-tuning algorithm is a one-shot tuner which may be manually initiated at any time, in order to retune for a new set of process conditions. When tuning to a new setpoint, the self-tuner analyses the start up response to give an estimate of the process with an on-off sequence, which determines the natural response of the process so that new control parameters can be calculated and the Proportional, Integral and Deriviative terms set automatically. Adaptive Tune - The adaptive-tuning algorithm is designed to run continuously, in the background, while normal PID control is taking place. The algorithm, is activated when load disturbances cause deviations from setpoint, in excess of a predefined trigger point. The algorithm then proceeds to analyse the closed loop response, while the process value recovers from the initial disturbance and applies expert rules to retune the loop. If this loop is already well tuned, no action is taken.

TECHNICAL SPECIFICATION Quoted at 25C unless otherwise stated Inputs

General Input range Min span Max span Max zero offset Common mode rejection Series mode rejection Input impedance Resolution Sample period Linearity error Thermocouple Standards Linearisation CJC Internal CJC Error RTD Standards Linearisation Bulb Current Connection Lead compensation error Volts Ranges Input impedance Current -8.0mV to +60mV 5.0mV 68mV 20% of span (in mV) <50V display change for 264V rms at 50/60Hz <50V display change for 50mV rms at 50/60Hz >1M ohm resistance (includes 0.6mA open circuit sensor current) 12 bit for all ranges (14 bit max) 125 milliseconds Better than 0.1% of input span British BS4937 (1973) German DIN 43710 US ASTM E230 (1972) Better than +/-0.2C for standard thermocouple. Effect of thermocouple lead resistance 0.5V/ohm Internal or 0C, 45C, 50C external Typically 0.05C/C ambient change (20:1) British BS1904 German DIN 43760 PT100 Better than +/-0.2C for standard resistance thermometers 0.2mA 3 wire automatic lead resistance compensation With up to 22 ohms in all three leads no change in display indication Minimum span 5.00mV. For spans above 60.0mV an extenal attenuator mounted in an extension block on the rear terminals is used >100k ohms 0-20mA or 0-10mA. With all current ranges, burden resistors are mounted onto the rear terminals 2.5 ohms for 20mA input and 5 ohms for 10mA input. Offsets provided as software option e.g. 4-20mA

Outputs

Relay

Maximum of 264V 2A ac into resistive load, with contact suppression. On/off or time proportional Minimum voltage 30V rms or dc. Leakage current through contact suppression components = 2mA @264V ac 50Hz

Triac

Maximum of 264V 1A ac into resistive load. On/off or time proportional Minimum voltage 85V rms Leakage current through snubber = 2mA at 264V ac 50Hz

Isolated logic Cycle time Power feedback Analogue Retransmission Retransmission output

20mA at 15V min. On/off or time proportional 0.3 to 100 seconds at 50% power (relay 10 to 100 seconds) Normally fitted to any of the above when using output 1 (heat) Isolated dc 0-10V at 20mA max or 0-20mA at 12 volts. Offsets provided as software option i.e. 4-20mA. Output impedance on voltage ranges is <1.1 ohms (including connectors) Channel 2 (cool output) or channel 3 (alarm output) can be designated retransmission output of setpoint, measured variable, error or output power 10 volts span (max) range lying between 0 to +10 volts at 20mA max. 0-20mA (max) at 12 volts (min). Offsets provided as software options i.e. 4-20mA Output impedance on voltage ranges is <0.1 ohms (including connectors)

Retransmission resolution Retransmission linearity accuracy Isolation

12 bit effective Better than 0.5% under all load conditions which are within specifications Both output 1 and 2 are isolated from each other and the remainder of the instrument

Outputs (contd)
Reverse/direct Non-linear Time proportioning and analogue in output 1 (heat) can be configured either reverse or direct Output 2 (cool), if time proportioning or analogue, is configured as acting the opposite to output 1 Output 2 (cool), when not on/off, can be configured as either linear or non-linear characteristic. The non linear characteristic is ideal for controlling water which may flash off to steam

Alarms

Relays

Maximum 264V 2A ac into resistive load, with contact suppression. Minimum switched voltage 30 volts rms or dc Leakage current through contact suppression components = 2mA @ 264V ac 50Hz

Hysteresis Type Range

0.1 - 10.0% variable, in 0.1% resolution Full scale high and low; deviation high and low; deviation band Alarms may be set over complete instrument range

Parameters
Control Auto/Manual Local/remote Dual P.I.D. Commissioning * Proportional Band (PB) Integral Time (ti) **Travel Tme (tt) Deadband (db) Pot Min Limit (PI) Pot Max Limit (Ph) Manual reset (RES) Derivative time(td) Cut back (CBL/CBH) Heat output limit (HL) Cool output limit (CL) Heat cycle time (HC) Cool cycle time (Cc) * Relay cool gain (Cr) Heat-cool deadband (DB) Setpoint rate limit (Pr) Emissivity (PE) Sensor break power (SbP) Bumpless transfer auto to manual and manual to auto. Manual output variable from 0 to 100% for heat outputs and -100% to +100% for heat/cool instruments Selection of full scale local or remote S/P or add external trim to F.S local or F.S external to local trim setpoint Separate values of Pb, ti, td, Cr and RES are installed when Setpoint 2 (SP2) is selected 0.1 to 999.9% based on the range display max - display min or 1 to span in Engineering Units Off, 1 to 9999 seconds or 1 to 150 minutes 10-1000 secs 0.1 - Pb (in %) 1 -Pb (in units) 0-100% 0-100% -100 or 100% (automatically selected if integral time is off) Off, 0.1 to 999.9 secs or 1-15 mins Off, 0.1 to display range for both low and high 0 to 100% 0 to -100% 0.3 to 100 seconds (10 to 100 secs for relay) 0.3 to 100 seconds (10 to 100 secs for relay) 0.1 to 20.0 of proportional band (PB) -5 to +5% input range 1 to 19999 units per min or hour with decimal position as display eg. XX.XXX display 0.001 to 19.999 0.01 to 1.00 0 to 100% (heat only) or - 100% to 100% (heat/cool) activated by 10% over or under range * For on/off outputs proportional band and/or relative cool gain are replaced by deadband and relative deadband ** Parameter for VP output only

Communication
Analogue input Voltage Input impedance Current Input impedance Potentiometer supply Configuration Resolution Accuracy Sample period Max 10 volt range lying between -5.0 to 10.0 volts >75K ohms 0-10mA, 0-20mA, offsets provided as software options e.g. 4-20mA 500 ohms mounted on rear terminals 10 volt, 1mA max. potentiometer supply available Isolated remote setpoint, remote trim, output power limit 12 bit effective Better than 0.5% 750 milliseconds

Analogue output

Voltage Impedance Current Configuration Resolution Linearity accuracy

Max. 10 volts, range lying between -5 volts to +10 volts internal impedance <0.1 ohms (including connectors) Load must be >500 ohms 0-20mA (max) at 12 volts min offsets provided as software options e.g. 4-20mA Setpoint, measured value, error, or output power (excludes use of channel 2 or 3 as retransmission) 12 bit Better than 0.5% under all load conditions which are within specification Variable speed link. ASCII format RS232 or RS422/485 protocol ANSI X 3.28 (1976) 2.5 A4 variable baud rates of 300, 600, 1200, 2400, 3600, 4800 and 9600 alternatively Modbus RTD or J-Bus RTD at variable baud rates of 600, 1200, 2400, 3600, 4800 and 9600

Digital

Protocol

Isolation Format Unit Address Logic inputs Drive Isolation Voltage Level Limits Input Current Configuration (one only per logic input) Auto Tune Self-tune (ST) Adaptive tune (AT)

Between communication link and all other inputs and outputs meets IEC348, UL1092 and VDE 411 and BS4743 standard Start bit - seven data bits - even parity bit - one stop bit (ANSI protocol) Start bit - eight data bits - one stop bit (ModBus or J-Bus protocol) Two digits (00 - 99) Pulled up to +5 volts in reset state: must be pulled down to 0 volts with an impedance of <100 ohms to activate Logic inputs not isolated from one another or measured value input but isolated from all other inputs and outputs. As defined under General Electrical Safety. For logic input active the input level must be less than 0.70 volts for logic in-active the input level must be greater than 4.00 volts 0.5mA maximum Auto/manual: Remote/local; Dual P.I.D. Adaptive/self tune; keylock; Ramp enable Remote up/down key; Parameter modification security A single shot approach which freezes three term parameter after defined period A continuous appraisal and re-defining of three term parameters

General
Display

The 818S is compliant with the Low Voltage Equipment Directive and the EMC Directive when installation instructions are followed Upper Display 5 x 7 segment 12mm high fluorescent indicator. Display range +19999 to -9999 Lower Display Resolution 5 x 7 segment 5mm high fluorescent indicator 1 least significant digit Better than 0.25% span 85 to 264V ac, 17 to 40V ac or 20 to 40V dc 48 to 62Hz 8.5 watts 0 - 55C 500mA (anti surge) Emissions: Immunity: EN 50081-2 (94) Follows the general requirements of EN 50082-2 (95) Radiated fields may cause PV or remote input to deviate by 1% of span See Technical Construction File for details

Calibration Environmental

Error Supply Voltage Supply Frequency Power Consumption Operating Temperature Supply Fuse EMC

Creepage Relative humidity Storage temperature Panel Sealing Electrical safety Installation category II Pollution degree 2 Ambient temperature coefficient Warm up drift Supply voltage coefficient Mechanical Customer Connections Dimensions Mounting Weight Vibration

Clearences conform to IEC 348, UL 1092 and VDE 411 and BS4743 standards 0 to 90% non-condensing -10 to 70C The instrument fascia meets IP54 when mounted into a cutout as defined below and fitted with the optional gasket EN 61010 (93), Installation category II, polution degree 2 Voltage transients on any mains power connected to the instrument must not exceed 2.5kV Conductive pollution must be excluded from the cabinet in which the instrument is mounted Typically 50 ppm/C of instrument input span. Excluding CJC on the thermocouple instruments <0.5% of display range (from 1 to 30 mins) <0.1% of display range over full supply voltage range Screw terminals with terminal cover (fastons optional) 96mm(H) x 96mm(W) x 219mm(D)( including terminal cover) Plug in with panel mounting sleeve - Panel cutout 92 x 92mm + 0.8 - 0.0mm to DIN 43710 1.2Kg (2.6lbs) including sleeve and clamp BS2011 EA, EB, FC

ORDERING CODE
Basic Product Comms Type Comms Funct. Display Min Display Max Dig Input 1 Dig Input 2 Software Options

Input

Output 1 Output 2 Alarm 1 Alarm 2

Option

Curve

Units

818S

Input Thermocouple Resistance thermometer 0-20mA 4-20mA 0-5V 1-5V 2-10V -8mV +8mV Pyrometer Output 1 & 2 Output 1 Prefix Reverse acting control Direct acting control Control on output 2 (opposite action to output 1) Retransmission of: Process variable Setpoint Error Power Reverse Acting Control Output 2 action opposite of output 1. R D

Code TC RTD 0mA20 4mA20 0V5 1V5 2V10 8mV8 PYR Code Output 2 Prefix

Motor Valve Controller Output 1 Relay output Triac output with feedback pot without feedback pot VPR VPT FB NONE Output 2

Communications Digital Type None Digital RS232 Digital RS485 J-BusRS232 J-BusRS485 Code Function NONE None 232 485 J32 J85 Baud rate 9600 Baud rate 4800 Baud rate 3600 Baud rate 2400 Code NONE 96 48 36 24 12 06 03

Note: With MVC no output 2 prefix is required. With output 2 prefix M, S, E, W only dc ouputs apply * ON/OFF on O/P1 restricts O/P2 to ON/OFF unless prefix M, S, E, W

M-BusRS232 M32 Baud rate 1200 M-BusRS485 M85 Baud rate 600 Baud rate 300 Analogue Input type Prefix 1st digit Remote setpoint X Remote trim Remote S/P with: Local trim L Error Power T Setpoint

Alarms 1 & 2 None Deviation band Deviation high Deviation low

1st & 2nd digit Code NONE DB DH DL FH FL 3rd digit Code E D None 0-20mA Code 0mA20 4mA20 0V5 1V5 2V10 Prefix to code M S E W Prefix to code X T L W Option 4-20mA 0-5V 0-10V

Retrans function Prefix 1st digit M S E W Code 2nd digit

Process variable

C M S E W

Full scale high Full scale low Relay State in Alarm Energised De-energised Note: On valve positioner version using a

O/P max power W Code 2nd digit Input type onwards NONE 0mA20 4mA20 0V5 0V10

Retrans func. onwards None 0-20mA 4-20mA 0-5V 0-10V 1-5V 2-10V -5 to +5V NONE 0mA20 4mA20 0V5 0V10 1V5 2V10 5V5 Code FN SN FN24 SN24

Note 1: For normal temperature control select

Feedback pot. (FB in output 2) Alarm 2 must be NONE Type 0-20mA 4-20mA 0-5V 1-5V

Note 2: The Retransmission option is not available with Analogue Comms, or when retransmission specified in alarm 1 Output 1 Relay linear Relay non linear Relay ON/OFF Logic linear Logic non linear Logic ON/OFF Triac Linear Triac non linear Triac ON/OFF No output Isolated 0-5V Isolated 0-10V Isolated 1-5V Isolated 2-10V Isolated 0-10mA Isolated 0-20mA Isolated 4-20mA RLY *RLYF LGC _ *LGCF TRI _ *TRIF NONE 0V5 0V10 1V5 2V10 0mA10 0mA20 4mA20 Output 2 RLY RLYN RLYF LGC LGCN LGCF TRI TRIN TRIF NONE 0V5 0V10 1V5 2V10 0mA10 0mA20 4mA20

2-10V Alarm 1 Retransmission Process variable Setpoint Error Power Alarm 2 Remote input Remote setpoint Remote trim Remote S/P with local trim Maximum output power outputs if not required for alarms

Faston terminal Screw terminal Faston 24V ac/dc Screw 24V ac/dc

Alarm channels can be used for analogue inputs/ Note: Only one retransmission output and one remote input is allowed within the controller

Input Coding Curve - Select from the range shown Linear type Iron constantan J Fe/Konst (DIN) L Ni Cr/Ni Al K Ci/Con T Pt13%Rh/Pt R Pt10%Rh/Pt S Pt30%Rh/Pt6%Rh B W/w26%Re W5%Re/W26% Ni Cr/Con E Pt10%Rh/Pt40%Rh W5%Re/W26%Re C Pt20%Rh/Pt40%Rh Platinel 11 W/W26%Re Ni/Ni18%Molybednum W3%Re/W25%Re D W/Res5%W/Re26% Nicrosil/Nisil N Pt100 ohm at 0C Pyrometer (Q004 Land) Pyrometer (Q003 Land) Pyrometer RO 26 Pyrometer IVDI Pyrometer DTI Pyrometer RO 23 Pyrometer FP/GP 10 Pyrometer FP/GP 11 Pyrometer FP/GP 12 Pyrometer FP/GP 20 Pyrometer FP/GP 21 Linear Square root Min and max. ranges -210C to 1200C -200C to 900C -270C to 1372C -270C to 400C -50C to 1767C -50C to 1767C 40C to 1820C -70C to 2000C 10C to 2320C -270C to 1200C 200C to 1800C 0C to 2500C 0C to 2000C -100C to 1370C 0C to 2010C 0C to 1100C -30C to 2410C 0C to 2000C -270C to 1300C -200C to 850C 700C to 1550C 600C to 1500C 0C to 500C 1000C to 2500C 750C to 2500C 700C to 1700C 450C to 900C 600C to 1300C 750C to 1850C 300C to 750C 500C to 1100C -9999 to 19999 -9999 to 19999 Recommended ranges 0C to 600C 0C to 600C -250C to 1200C -250C to 400C 0C to 1600C 0C to 1600C 400C to 1820C 0C to 2000C 10C to 2300C 0C to 780C 200C to 1800C 0C to 2300C 0C to 1600C 0C to 1200C 0C to 2010C 0C to 1100C 0C to 2400C 0C to 2000C 0C to 1300C -200C to 800C 800C to 1550C 700C to 1400C 100C to 500C 1000C to 2500C 1200C to 2500C 800C to 1700C 500C to 900C 700C to 1300C 1000C to 1850C 400C to 750C 500C to 1100C -9999 to 19999 -9999 to 19999 Code 01 02 03 04 05 06 08 09 11 12 23 24 25 28 29 33 35 38 45 70 48 51 54 61 62 64 82 83 84 85 86 00* 92*

Digital Inputs Dig I/P 1 None Auto manual Local remote Adaptive tune Keylock DIG I/P 1 up key* DIG I/P 2 down key* Parameter security Self tune SP 2/SP 1** PID 2/PID1 Ramp NO AM LR AT KL UK PS S2 Dig I/P 2 NO AM LR DK ST S2 P2 RP

* These options must be selected together. If selected no other input is possible ** Not available with remote trim Software Options Function Manul key enabled Manual key disabled Cold junction Non T/C input Internal compensation External 0C ref External 45C ref External 50C ref Function Integral and deriavative in secs Integral and derivative in mins Integral and derivative in secs with dual PID Integral and derivative in mins with dual PID MM Code P* N SS Code E D Code N IN 0 45 50 Code S M

Display Min/Display Max These should be selected from the recommended minimum and maximum ranges shown in Curve. Include decimal point position - This is especially important on linear range

Units NONE C F K MV V MA % (or specify up to 5 characters) * For linear inputs sensitivity must not be less than 5Vs/digit

Function Power feedback No power feedback enter N

* Not available on dc or VP outputs therefore

DIMENSIONAL DETAILS

12 mm 96 mm

* 201 mm Excluding Terminal Cover

96 mm

Dimensions apply to both screw and faston versions of sleeve without the gasket fitted

Panel cut-out 92 x 92 +0.8 -0 mm

* These dimensions will decrease by 1.5 mm when the gasket is fitted

9 mm max. thickness * 219 mm Including Terminal Cover

EUROTHERM CONTROLS LIMITED

UK SALES OFFICE Eurotherm Controls Limited Faraday Close, Durrington Worthing West Sussex BN13 3PL Telephone Sales: (01903) 695888 Technical: (01903) 695777 Service: (01903) 695444 Fax (01903) 695666 Sales and support in over 30 countries worldwide For countries not listed enquiries/orders to: Eurotherm Controls Limited Export Dept., Faraday Close, Durrington, Worthing West Sussex, BN13 3PL Telephone (01903) 268500 Fax (01903) 265982 Telex 87114 EUROWG G

Copyright Eurotherm Controls Limited 1990 All rights strictly reserved. No part of this document may be stored in a retrieval system, or any form or by any means without prior written permission from Eurotherm Controls Limited. Every effort has been taken to ensure the accuracy of this specification. However in order to maintain our technological lead we are continuously improving our products which could, without notice, result in amendments or omissions to this specification. We cannot accept responsibility for damage, injury loss or expenses resulting therefrom.

Part No. HA021479 Iss 7

Printed in England 0697