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Crane capacity No.of Wheel Loads on each side Max.Wheel Load Disatance between Wheel Loads Distance between C.G and one of the Max Wheel Load '=(1.6-0.8)/2 Span ( L) Reaction Ra= Bending Moment due to Loads incl. Impact Load of 25% -- M1 Self Weight of Girder W' B.M Due to Self Weight ( W'L^2/8) -- M2 Total Vertical Moment = M1+ M2 =859.18+31.4 Max. support Reaction icl.Impact Load of 25%'=300*1.25*(9+7.4)/9 Weight of crab Lifting Capacity ( 75 t ) Total Surge @ 5% of above =0.05*1110
750 Kn 4 no.s 375 Kn 1.6 m 0.4 m 10 m 345.00 Kn 1587.00 kN-M 3.1 kN/m 38.8 kN-M 1625.8 kN-M 854.17 Kn 360 kN 750 kN 1110 kN 55.5 kN
Load on Each Wheel (No. of Wheels 4 ) Total Horizontal Moment Properties Of Members
Width (Cm)
13.9*1400.83/(300*1.25)
Top Plate ( P1) Side Plates -2 Nos ( P2 ) Web Plate ( P3 ) Bottom Plate ( P4) Total ( A ) Overall Depth ( D ) C.G of Built Up Section from Bottom Plate
a1y1 9875
a2y2 6750
a3y3 5700
a4y4 125
Cm2
C.G from Bottom Plate Moment of Inertia Ixx Ixx1 Ixx2 Ixx3 Ixx4 Total Ixx of Built up Section Fbc-V ( Cal ) for Vertical Loads '=(1226.8*10^6*(95-52.58))/(599935.8714*10^3)
57.71 Cm
168463.1526 =(40*2.5^3/12)+40*2.5*(95-52.58-(2.5/2))^2 79594.47239 =(2*2.5*10^3/12)+2*2.5*10*(95-52.58-(10/2)-2.5)^2 97626.17515 =(1.6*90^3/12)+1.6*90*(52.58-(90/2))^2 318848.7567 =(40*2.5^3/12)+40*2.5*(52.58-(40/2))^2 664532.5568 Cm4 103.5 N/mm2
Iy1c Iy2c
Total Fbc-H ( Cal ) to Horizontal Loads '=51.8*10^6*(40/2)/(25106.7*10^3) Check for Elastic Critical Stress Elastic Critical Stress Fcb = k1 ( X + k2 *Y) C2/C1 Iy1c Total Iyy of Built up Section Total ( Iyy ) (ryy) Radius of Gyration = Sqrt ( Iyy/A ) K1 W= K2 ( From P68,Table 6.4 of IS 800 -1984) C1 = Lesser Distance From N.A to the Extreme fibre C2 = Greater Distance From N.A to the Extreme fibre C2/C1 T = Mean Thickness of Compression Flange D/T l/ryy =95/2.5 52.58/42.42
Iy2c 13333.3 53033.85 Cm4 11.68 Cm 1 Iyy of Compression Flange Iyy of BultUp Section 0.25 42.29 Cm 57.71 Cm 1.36 2.5 Cm 40.0 59.95 0.75
26367.1875
13333
=0.7*.9*100/10.60
From P70, Table 6.5 of IS 800-1984 X Y fbc =1*(780+0.2*736)*1.24 Fbc' Permissible Bending Stress Corresponding to above fbc and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984 Fbc' Fbc-V ( Cal ) Combined Bending Stresses Fbc' 101.3/152 0.671789297 Check for Deflection ( Separate Sheet Enclosed ) From Staad analysis Max. Deflection = Deflection /span 7 mm 1/1298 < o.k Check for Shear Maximum Shear Force due to Loads incl Impact Factor Maximum Shear Force due to Self weight Total S.F with Impact Factor (1.25) Shear Stress ( Tv) Permissible Stresses for Unstiffened Web, Greater of 854.17 kN 15.5 kN 870 kN 76.3 N/mm2 < 100
OK
O.K
1/1000
d1*Sqrt( Tv )/816 d1*Sqrt( fy )/1344 d1/85 Check for Bearing Maximum Shear Force
= 10*90*sqrt(21.1)/816 =10*90*sqrt(250)/1344
870 kN
The end bearing Stiffener is designed as Column Thickness of Plate Maximum Outstanding ( 12 * t ) Provide Length of Plate Provide Two Plates on either side of Web Length of the Web Plate which acts along with the stiffener in bearing the reaction ( 20 * t ) I of Stiffener 240 mm 16 mm 192 mm 150 mm
I of Web Plate
=12*(120*2+1.6*10)^3/12 =2*320*(1.6*10)^3/12 40495104 Tota lxx Area '=(2*120+16)*12+(320*16) Le ( 0.7 * depth of Web ) r Min. l/r From Table 5.1 P. 39 of IS 800-1984 , the Permissible Axial Compression 69120
148 N/mm2
1165 kN
>
870
OK
95-52.58-(10/2)-2.5)^2
OK
1
OK
OK
Design of Crane Girder(75T) For Span 6 mt Gantry girder is designed for a maximum span of 9 mts and the same is adopted for all bays.
Crane capacity No.of Wheel Loads on each side Max.Wheel Load Disatance between Wheel Loads Distance between C.G and one of the Max Wheel Load '=(1.6-0.8)/2 Span ( L) Reaction Ra= Bending Moment due to Loads incl. Impact Load of 25% -- M1 Self Weight of Girder W' B.M Due to Self Weight ( W'L^2/8) -- M2 Total Vertical Moment = M1+ M2 =859.18+31.4 Max. support Reaction icl.Impact Load of 25%'=300*1.25*(9+7.4)/9 Weight of crab Lifting Capacity ( 75 t ) Total Surge @ 5% of above Load on Each Wheel (No. of Wheels 4 ) Total Horizontal Moment Properties Of Members
Width (Cm)
750 4 375 1.6 0.4 6 325.00 845.00 3.1 14.0 859.0 854.17 360 750 1110 55.5 13.9 31.3
=0.05*1110
13.9*1400.83/(300*1.25)
Top Plate ( P1) Side Plates -2 Nos ( P2 ) Web Plate ( P3 ) Bottom Plate ( P4) Total ( A ) Overall Depth ( D ) C.G of Built Up Section from Bottom Plate
a1y1 5510.4
35 1.6 1.2 35
C.G from Bottom Plate Moment of Inertia Ixx Ixx1 Ixx2 Ixx3 Ixx4 Total Ixx of Built up Section Fbc-V ( Cal ) for Vertical Loads '=(1226.8*10^6*(95-52.58))/(599935.8714*10^3) Iyy of Compression Flage Iy1c Iy2c
54.91
Total Fbc-H ( Cal ) to Horizontal Loads '=51.8*10^6*(40/2)/(25106.7*10^3) Check for Elastic Critical Stress Elastic Critical Stress Fcb = k1 ( X + k2 *Y) C2/C1
14641.1 37.37
Iy1c Total Iyy of Built up Section Total ( Iyy ) (ryy) Radius of Gyration = Sqrt ( Iyy/A ) K1 W= K2 ( From P68,Table 6.4 of IS 800 -1984) C1 = Lesser Distance From N.A to the Extreme fibre C2 = Greater Distance From N.A to the Extreme fibre C2/C1 T = Mean Thickness of Compression Flange D/T l/ryy From P70, Table 6.5 of IS 800-1984 X Y fbc =1*(780+0.2*736)*1.24 Fbc' Permissible Bending Stress Corresponding to above fbc and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984 Fbc' Fbc-V ( Cal ) Combined Bending Stresses Fbc' 101.3/152 0.580505412 Check for Deflection ( Separate Sheet Enclosed ) O.K 1325 1309 2081 160 =95/2.5 52.58/42.42 1.24 1.6 62.0 47.39 5716.7 20357.81 8.86 1
=0.7*.9*100/10.60
160
Check for Shear Maximum Shear Force due to Loads incl Impact Factor Maximum Shear Force due to Self weight Total S.F with Impact Factor (1.25) Shear Stress ( Tv) Permissible Stresses for Unstiffened Web, Greater of d1*Sqrt( Tv )/816 d1*Sqrt( fy )/1344 d1/85 Check for Bearing Maximum Shear Force The end bearing Stiffener is designed as Column Thickness of Plate Maximum Outstanding ( 12 * t ) Provide Length of Plate Provide Two Plates on either side of Web Length of the Web Plate which acts along with the stiffener in bearing the reaction ( 20 * t ) I of Stiffener =12*(120*2+1.6*10)^3/12 24897088 Tota lxx 24966208 240 12 144 140 863 = 10*90*sqrt(21.1)/816 =10*90*sqrt(250)/1344 10.2 11.3 11.3 854.17 9.3 863 75.0
Area '=(2*120+16)*12+(320*16) Le ( 0.7 * depth of Web ) r Min. l/r From Table 5.1 P. 39 of IS 800-1984 , the Permissible Axial Compression Maximum Permissible Load on end stiffener
148 945
Thickness (Cm)
Area (Cm^2)
1.6 10 96 1.6
a2y2 2963.2 Cm
a3y3 5713.92
a4y4 44.8
Cm2
Cm4 N/mm2
Iy2c
8924.48
5717
Cm4 Cm
0.72
44.29 Cm 54.91 Cm
Cm
kN kN kN N/mm2
<
100
OK
mm mm mm 11.3 < 12
OK
kN
mm mm mm
mm
mm2 mm mm
DESIGN OF PURLINS ISMB 200 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 6.5 m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.25 2.79 4.19 kN/m 22.10 kN-m 13.60 kN kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
0 mm thick
Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 200: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp
200 mm 100 mm 10.8 mm 5.7 mm 21.5 mm 22354000 mm4 223500 mm3 = 253860 mm3 6.5 m 0.5* 6.5 3.25 m 152.70 mm 151.16 18.52 As per table 14 of IS 800:2007 for rolled steel section 198.33
f cr,b=
198.33
N/mm2
f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.26 26.79 Plastic
0.88 < < 9.4 84
2 133.19 N/mm
1.00
2 1. For self compact section 2. For Plastic & Compact section where mo =
1.1
149.59 kN
>
13.60
33.81 Md Safe
22.10 M
ISMB 250 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 8m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 34.80 kN-m 17.40 kN kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
0 mm thick
Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp
250 mm 125 mm 12.5 mm 6.9 mm 26.5 mm 51316000 mm4 410500 mm3 = 465710.00 mm3 8m 0.5* 8 4.00 m 194.10 mm 150.94 20.00 As per table 14 of IS 800:2007 for rolled steel section 187.04
f cr,b=
187.04
N/mm2
f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.00 28.13
0.88 < < 10.5 84
2 127.02 N/mm
1.00
Compact
2 1. For self compact section 2. For Plastic & Compact section where mo =
1.1
226.35 kN
>
17.40
59.15 Md Safe
34.80 M
ISMB 225 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 8m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 34.80 kN-m 17.40 kN kN/m kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
2
0 mm thick
Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp
225 mm 110 mm 11.8 mm 6.5 mm 23.4 mm 34418000 mm4 305900 mm3 = 348270.00 mm3 8m 0.5* 8 4.00 m 173.30 mm 170.94 19.07 As per table 14 of IS 800:2007 for rolled steel section 166.96
f cr,b=
166.96
N/mm2
f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.32 26.66 Plastic
0.88 < < 9.4 84
2 116.06 N/mm
1.00
2 1. For self compact section 2. For Plastic & Compact section where mo =
1.1
191.90 kN
>
17.40
40.42 Md Safe
34.80 M
ISMB 250 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 9m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 44.04 kN-m 19.58 kN kN/m kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
2
0 mm thick
Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp
250 mm 125 mm 12.5 mm 6.9 mm 26.5 mm 51316000 mm4 410500 mm3 = 465710.00 mm3 9m 1/3* 9 3.00 m 194.10 mm 113.21 20.00 As per table 14 of IS 800:2007 for rolled steel section 274.16
f cr,b=
274.16
N/mm2
f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.00 28.13
0.88 < < 10.5 84
2 157.76 N/mm
1.00
Compact
2 1. For self compact section 2. For Plastic & Compact section where mo =
1.1
226.35 kN
>
19.58
73.47 Md Safe
44.04 M
GRATINGS ISMC 75 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 75)
w =
Bending Moment ( M ) Shear Force ( V ) For ISMC 75: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp =
7.5 cm 4 cm 0.73 cm 0.44 cm 1.21 cm 76 cm4 20.3 cm3 24.70 cm3 1.46 m 4.14 cm 120.66 10.27 As per table 14 of IS 800:2007 431.9
f cr,b=
421.07
N/mm2
f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 5.48 d/tw = 9.41 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 25.98 0.6Vd > V Therefore, Md = bZp f bd = Check for Deflection :
< < 9.4 84
2 185.07 N/mm
1.00
Plastic
0.82
2 1. For semi compact section 2. For Plastic & Compact section 43.30 kN
4.19 >
>
1.53 M
ISMC 100 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 100) Bending Moment ( M ) Shear Force ( V ) For ISMC 100: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Zp Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= = 10 cm 5 cm 0.75 cm 0.47 cm 1.49 cm 186.7 cm4 37.3 cm3 43.83 cm3 2m 0.67 m 6.40 cm 44.74 13.33 As per table 14 of IS 800:2007 1400.75 5589.15 N-m 8378.40 N 2 Point loads 2m 5490.00 N 95.60 N/m 5.59 kN-m 8.38 kN
Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00 f bd = design bending compressive stress = Section Classification = (250/f y)1/2
2 216.39 N/mm
1.00
From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 6.67 d/tw = 13.62 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 37.00 0.6Vd > V Therefore, Md = bZp f bd =
< < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 61.67 kN
Plastic
0.85
8.38 >
>
5.59 M
ISMB 200 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 200) Bending Moment ( M ) Shear Force ( V ) For ISMB250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.26 26.79
< < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 1.00
2 Point loads
4.4 m 10980.00 N 254.00 N/m 24.97 kN-m 17.31 kN 20 cm 10 cm 1.08 cm 0.57 cm 2.15 cm 2235.4 cm4 223.5 cm3 253.86 cm3 4.4 m 1.47 m 15.27 cm 68.22 18.52 608.2
Zp
250.00
f cr,b=
608.2
N/mm2
2 198.18 N/mm
So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 89.75 0.6Vd > V Therefore, Md = bZp f bd =
Plastic
0.88
149.59 kN
17.31 >
>
24.97 M
ISMB 250 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 250) Bending Moment ( M ) Shear Force ( V ) For ISMB250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l R1 Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 10.00
> < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 1.00
3 Point loads
5.7 m 10980.00 N 373.00 N/m 49.21 kN-m 26.30 kN 25 cm 12.5 cm 1.25 cm 0.69 cm 2.65 cm 5131.6 cm4 410.5 cm3 468.70 cm3 5.7 m 1.43 1.3 m cm 19.41 cm 53.77 20.00 893.92
Zp
250.00
f cr,b=
893.92
N/mm2
2 204.64 N/mm
d/tw = 28.13 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 135.81 0.6Vd > V Therefore, Md = bZp f bd =
Compact
0.88
226.35 kN
26.30 >
>
49.21 M
ISMB 150 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 200) Bending Moment ( M ) Shear Force ( V ) For ISMB 150: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.53 23.73
> < 9.4 84 1 1. For self compact section 2. For Plastic & Compact section 1.00
2 Point loads
4.4 m 10980.00 N 254.00 N/m 24.97 kN-m 17.31 kN 15 cm 8 cm 0.76 cm 0.48 cm 1.66 cm 726.4 cm4 96.9 cm3 110.48 cm3 4.4 m 1.47 m 11.39 cm 88 20 380.4
Zp
250.00
f cr,b=
380.4
N/mm2
2 179 N/mm
So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 0.9 0.6Vd = 56.69 0.6Vd > V Therefore, Md = bZp f bd =
Compact
0.88
94.48 kN
17.31 >
>
24.97 M