AICO Job No: 4 / T / 2 / S / 1747 Report No. YUKSEL/ WMEP/M-08 For additional Information contact -Eng.

Fadul Imam Description of the Job Reference Notification No

Job:

Yuksel Insaat A.S &Yuksel Insaat Saudia Co. Ltd. Consortium

Manufacturer: Welspun Middle East Pipe LLC. (WMEP)

: Third Party Inspection Services. : E-mail:-----

Place of Intervention Date (S) Of Intervention Type of performed controls

: Welspun Middle East Pipe LLC-Dammam : : From March 2nd to March 9th, 2013 (Monthly) See Inside Pages.

Inspection Engineer
Inspected Items

: Engr. Mohammad Safder March-2,3,4,5,&9 Day Shift : Engr. Mohammad Sazid Alam -March,2,3,4,5 Night Shift
: Helical Seam SAW Steel Pipes, 60 x 9.52mm WT Gr.X42 & Stock Pipes for Short length Pipes (72Dia X14.27 w.t. X Gr.-X52 &30Dia X9.53mm w.t. XGr.-B)

Distributions: (1.) Yuksel Insaat A.S &Yuksel Insaat Saudia Co.Ltd. Consortium

Conclusion :
Inspection performed as per MITPS, API 5L, PSL-1 & Yuksel Pipe Supply Quality Requirements/Yuksel pipe supply specification; on pipe size 60x 9.52mm Gr.X42M for Helical Seam SAW Steel Pipe. The tests and inspection results found satisfactory after required rectification. Production on Mill # 02 & 03 for item # 01 60X9.52mmWT Gr.X42M Stopped. 13 pipes from last week prod. / 2 pipes from Last Weeks Prod. These pipes were in process after production.

For Short length pipes from Welspun Stock pipes.

(1)OD 72 Pipe, Min 14.27 mm W.T, API 5L PSL1 Grade X52 (Released=244.935 M) (Total Order Quantity= 680 M) (2)OD 30 Pipe, Min 9.53 mm W.T, API 5L PSL 1 Grade B (Released=58.008 M) (Total Order Quantity= 54 M)

Eng. Mohammad Sazid Alam Inspection Engineer

Engr. Fadul Imam Technical Manager

(1)

INSPECTION REPORT
CLIENT PROJECT JOB DESCRIPTION MANUFACTURER : M/S Ministry of Water & Electricity : Water Transmission from Dams of Hilli & Yobba & Lith to Shouiba Plant (Phase-2) : Shop Inspection (Third Party Inspection Services). : Welspun Middle East Pipe LLC.

PLACE OF INSPECTION : Welspun Middle East Pipe LLC. SPECIFICATION DATE OF INSPECTION DAY SHIFT : API 5L PSL 1 and Yuksel Pipe Supply Quality Requirement Yuksel Pipe Supply Specification. : From March 2nd to March 9th / 2013(Day Shift &Night Shift) : Engr. Muhammad Safder-----------2, 3, 4, 5, & 9 Day Shift

NIGHT SHIFT : Engr. Mohammad Sazid Alam-----2, 3, 4, 5 Night Shifts -----------------------------------------------------------------------------------------------------------------------1. INSPECTED PIPES, DIA AND STEEL GRADE: 13 pipes, 60" X 9.52mm, Grade X42, accepted this month in Final from SPM#2 02 pipes, 60" X 9.52mm, Grade X42, accepted this month in Final from SPM#3 For Short Length Pipes from Welspun Stocks Pipes: ----------------72 Dia X 14.27 mm, Grade-X52---Stocks Pipes of SWCC Project 30 Dia X 9.53 mm, Grade-B ---Stocks Pipes of Perma Pipe Project. 2. APPLICABLE STANDARDS OF INSPECTION: API 5L 44th Editions PSL 1. ASME IX & Manufacturing ,Inspection and Testing Procedure Specification. Yuksel Pipe Supply Quality Requirements/Yuksel Pipe Supply Specification. 3. INSPECTION ACTIVITIES FOR PRODUCTION:

3.1

DOCUMENTS REVIEW FOR MATERIAL AND INSPECTION TEST REPORTS:Reviewed the Material Test certificates, and test reports for heat analysis and product analysis (chemical analysis) and factory test records (tensile, hardness, UT, hydro etc.). Results: Found Satisfactory.
Cont.Pg. 2

(2) 3.2 MONITORING AND WITNESS OF FORMING, WELDING,RTR/OFFLINE ULTRASONIC TEST, TENSILE TEST,GUIDED BEND TEST,CHEMICAL ANAALYSIS,CHARPY IMPACT TEST, , HARDNESS ,HYDROSTATIC TEST,, , MARKING, FINAL INSPECTION AND HANDLING & STORAGE OF PIPES: WITNESSED FOLLOWING ACTIVITIES AS PER RELEVANT DOCUMENTS (Refer to attached inspection reports) 3.3 MONITORING: Monitored the activities of edge milling, RTR/Offline UT, end beveling, cutting, weighing, marking, handling & storage. WITNESSING DESTRUCTIVE TESTING: Mechanical Test (Tensile, Guided Bend Test, and Impact Charpy at 0C for production, Hardness and Chemical analyses) witnessed on pipe samples. Results: Satisfactory. (Within Tolerance limit) Randomly Witnessed and Monitored the Following Activities:. ULTRASONIC TEST Witnessed RTR/OFFLINE/COIL UT for weld and base metal defects. The areas indicated by RTR which were reconfirmed by manual UT and X-ray, if required. Reviewed of X-Ray films/reports Reviewed the X-Ray films /reports for T/C,"A" & "B" ends, UT indications and repaired areas. HYDROSTATIC TESTFOR PRODUCED PIPES & FOR STOCK PIPES FOR SHORTH LENGTH .
CLIE NT Yuksel Yuksel
Yuksel

3.4

DIAMETER THICKNESS 60 72
30

GRADE X42 X52 B

Hydro Pressure (95% SMYS) Bar 35 54 78

HOLDING TIME(sec) 10 10 10

9.52mm 14.27mm 9.53mm

Results: Found Satisfactory (no leak or drop in pressure observed). 3.5 FINAL INSPECTION AND PACKING:Final visual and dimensional inspection for pipe body/end OD, wall thickness, bevel angle, root face, Inside/outside weld bead height ,straightness, roundness, misalignment, squareness, dents, bulging, peaking at both ends, weighing, marking / stenciling check. Results: Found Satisfactory (Refer to attached reports).
Cont.Pg. 3

(3)

CONCLUSION AND REMARKS:

Test and inspection gave satisfactory results as per API-5L, MITPS Yuksel Pipe Supply Quality Requirements/Yuksel Pipe Supply Specification for the inspected pipe. Pipe Accepted / Released
NO.OF PIPES Accepted MILL.NO 2 13 15 6 NO.OF PIPES Accepted MILL.NO 3 2 NO.OF PIPES Released (SPM # 2 + SPM#3) 234 15 6

CLIE NT YUKS EL YUKS EL YUKS EL

DIAMETE R

THICKN ESS

GRADE

60 72 30

9.52mm 14.27m m 9.53mm

X42 X52 B

Remarks: ---- Production for 60 X 9.52mm WT Gr.X42 on SPM # 02 production is stopped. Production for 60 X 9.52mm WT Gr.X42 on SPM # 03 production is stopped. Total release issued for 234 pipes (60Dia X 9.52mm W.T. X Gr.-X42) this month. 1. Pipes 72 X 14.27mmWT X Gr.X52 and Pipes 30 X 9.53mmWT X Gr.B from Welspuns Stocks pipes were processed for requirement by Yuksel Client for 4.5meters to 6 meters Short length pipes. 2. 15 pipes of 72 OD were downgraded from SWCC Project. Mechanical/Chemical Tests already witnessed by AICO-TPI. These pipes again witnessed by AICO for good length for 4.5 m to 6 meter pipes. After 3LPE coating these pipes will be cut off b/w 4.5 to 6 m length. (Final approx. Total length will be = 240.0 m, 38.09%) 3. 72 OD Pipes of Grade X65 and X60 were downgraded to X52 Grade Pipes and pipes of 17.48 mm thickness considered as 14.27 mm for hydro test pressure calculation. 4. 5 pipes of 30 OD are from Perma pipe Project considered as mother pipes for short length pipes, after 3LPE coating these will be cut in to 4.5 m to 6 m length. (Final approx. Total length will be = 54.0 m) 5. 5 pipes of 30 OD are from Perma Pipe Project, from this 1 Heat / 1 lot is tested for Mechanical/chemical test and witnessed by AICO-TPI on dated: 4-March-2013.

Engr. Mohammed Sazid Alam AICO Inspector Attachments:------

1) Attached Report & Release Certificates.