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SERVICE BULLETIN
Original Issue Date: Model: Market: Subject: 3/02 20-300 kW Industrial and Marine Generator Sets Troubleshooting Flowchart for No/High Output Voltage
Substitute the attached flowcharts for the flowcharts found on pages 7-2 and 7-3 of TP-5353 8/94c, 20--300 kW Industrial Generator Set Service Manual and pages 58 and 59 of TP-5737 5/01, 40--150 kW Marine Generator Set Service Manual.
Use this service bulletin in conjunction with the Service Manual. Read and follow the Safety Precautions and Instructions found in the Service Manual.
Service Manager
Sales Manager
Parts Manager
Technician No. 1
Technician No. 2
Technician No. 3
Return This to
No
Check the voltage adjust pot. Does it function? Yes Perform the flashlight test on the photo transistor circuit board
No
No
Remove G and F+ (small red) leads from the SCR assembly. Jumper G and AC terminals.
Yes Is battery voltage present at the regulator? Yes Unplug the connector from the LED circuit board. Measure the DC voltage across 3B and 5B of the connector. Is DC voltage present at 3B and 5B of LED circuit board? Yes 6--12 VDC
No
No
Yes
No
No
Yes
No
Is DC voltage present at the plug of LED circuit board? Yes 6--12 VDC Replace LED PCB (shorted LED)
Figure 1
SB-619
3/02
No
Check for sensing voltage on V7 and V8 at the AC fuse terminal and regulator plug pins 4 and 10
Yes
Remove and tape off G and F+ (small red) leads from the SCR assembly
No
Check and repair open wiring to the AC fuse terminal block and to regulator plug pins 4 and 10
Yes
No
No
Yes
Yes
Yes
No
Figure 2
SB-619
3/02
SB-619
3/02