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Project
First Saved Monday, March 04, 2013 Last Saved Friday, March 08, 2013 Product Version 14.0 Release Save Project Before Solution No Save Project After Solution No

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Contents
Units Model (I4) Geometry SHAFT Coordinate Systems Mesh Static Structural (I5) Analysis Settings Loads Solution (I6) Solution Information Results Stress Tool Safety Factor Stress Tool 2 Safety Factor Stress Tool 3 Safety Factor Fatigue Tool Results Fatigue Sensitivity Material Data Structural Steel

Units
TABLE 1 Unit System Metric (mm, t, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius

Model (I4)
Geometry
TABLE 2 Model (I4) > Geometry Object Name State Geometry Fully Defined

Definition Source C:\Users\GOWTHAM SAMIVEL\Desktop\annop_project\5451.stp Type Step Length Unit Meters Element Control Program Controlled Display Style Body Color

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Bounding Box Length X Length Y Length Z Properties Volume Mass Scale Factor Value Statistics Bodies Active Bodies Nodes Elements Mesh Metric 1 1 2853 1521 None 2.7277e+006 mm 2.1412e-002 t 1. 102. mm 102. mm 663. mm

Basic Geometry Options Solid Bodies Yes Surface Bodies Yes Line Bodies No Parameters Yes Parameter Key DS Attributes No Named Selections No Material Properties No Advanced Geometry Options Use Associativity Yes Coordinate Systems No Reader Mode Saves Updated File No Use Instances Yes Smart CAD Update No Attach File Via Temp File Yes Temporary Directory C:\Users\GOWTHAM SAMIVEL\AppData\Local\Temp Analysis Type 3-D Mixed Import Resolution None Decompose Disjoint Faces Yes Enclosure and Symmetry Processing Yes TABLE 3 Model (I4) > Geometry > Parts Object Name SHAFT State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Structural Steel Nonlinear Effects Yes Thermal Strain Effects Yes Bounding Box

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Length X 102. mm Length Y 102. mm Length Z 663. mm Properties Volume 2.7277e+006 mm Mass 2.1412e-002 t Centroid X 2.2822e-016 mm Centroid Y -1.807e-015 mm Centroid Z 33.635 mm Moment of Inertia Ip1 468.91 tmm Moment of Inertia Ip2 468.91 tmm Moment of Inertia Ip3 19.996 tmm Statistics Nodes 2853 Elements 1521 Mesh Metric None

Coordinate Systems
TABLE 4 Model (I4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5 Model (I4) > Mesh Object Name Mesh State Solved Defaults Physics Preference Mechanical Relevance 0 Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse

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Minimum Edge Length 63.0 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Patch Conforming Options Triangle Surface Mesher Program Controlled Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 2853 Elements 1521 Mesh Metric None

Static Structural (I5)

TABLE 6 Model (I4) > Analysis Object Name Static Structural (I5) State Solved Definition Physics Type Structural Analysis Type Static Structural Solver Target Mechanical APDL Options Environment Temperature 22. C Generate Input Only No TABLE 7 Model (I4) > Static Structural (I5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled

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Solver Type Weak Springs Large Deflection Inertia Relief Generate Restart Points Retain Files After Full Solve Force Convergence Moment Convergence Displacement Convergence Rotation Convergence Line Search Stabilization Stress Strain Nodal Forces Contact Miscellaneous General Miscellaneous Calculate Results At Max Number of Result Sets Solver Files Directory Future Analysis Scratch Solver Files Directory Save MAPDL db Delete Unneeded Files Nonlinear Solution Solver Units Solver Unit System

Solver Controls Program Controlled Program Controlled Off Off Restart Controls Program Controlled No Nonlinear Controls Program Controlled Program Controlled Program Controlled Program Controlled Program Controlled Off Output Controls Yes Yes No No No All Time Points Program Controlled Analysis Data Management C:\Users\GOWTHAM SAMIVEL\Desktop\annop_project\shaft_files\dp0\SYS-9 \MECH\ None

No Yes No Active System nmm

Object Name State Scoping Method Geometry Type Define By Coordinate System X Component Y Component Z Component Suppressed

TABLE 8 Model (I4) > Static Structural (I5) > Loads Line Pressure Line Pressure 2 Line Pressure 3 Line Pressure 4 Line Pressure 5 Fully Defined Scope Geometry Selection 1 Edge Definition Line Pressure Components Global Coordinate System -0.20386 N/mm (ramped) 0. N/mm (ramped) 0. N/mm (ramped) No FIGURE 1 Model (I4) > Static Structural (I5) > Line Pressure

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FIGURE 2 Model (I4) > Static Structural (I5) > Line Pressure 2

FIGURE 3 Model (I4) > Static Structural (I5) > Line Pressure 3

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FIGURE 4 Model (I4) > Static Structural (I5) > Line Pressure 4

FIGURE 5 Model (I4) > Static Structural (I5) > Line Pressure 5

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Object Name State Scoping Method Geometry Type Define By Coordinate System X Component Y Component Z Component Suppressed Radial Axial Tangential

TABLE 9 Model (I4) > Static Structural (I5) > Loads Line Pressure 6 Force Cylindrical Support Fully Defined Scope Geometry Selection 1 Edge 2 Edges 4 Faces Definition Line Pressure Force Cylindrical Support Components Global Coordinate System -0.20386 N/mm (ramped) -20860 N (ramped) 0. N/mm (ramped) 0. N (ramped) 0. N/mm (ramped) 0. N (ramped) No Fixed Fixed Fixed

FIGURE 6 Model (I4) > Static Structural (I5) > Line Pressure 6

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FIGURE 7 Model (I4) > Static Structural (I5) > Force

Solution (I6)

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TABLE 10 Model (I4) > Static Structural (I5) > Solution Object Name Solution (I6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done TABLE 11 Model (I4) > Static Structural (I5) > Solution (I6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Newton-Raphson Residuals 0 Update Interval 2.5 s Display Points All FE Connection Visibility Activate Visibility Yes Display All FE Connectors Draw Connections Attached To All Nodes Line Color Connection Type Visible on Results No Line Thickness Single Display Type Lines TABLE 12 Model (I4) > Static Structural (I5) > Solution (I6) > Results Total Equivalent Shear Elastic Equivalent Stress Deformation Elastic Strain Strain Solved Scope Geometry Selection All Bodies Definition Total Equivalent Shear Elastic Equivalent (vonDeformation Elastic Strain Strain Mises) Stress Time Last Yes No XY Plane Global Coordinate System Results 3.2777e-009 -4.0935e-004 mm/mm mm/mm 1.8814e-003 4.3979e-004 mm/mm mm/mm

Object Name State Scoping Method Geometry Type By Display Time Calculate Time History Identifier Suppressed Orientation Coordinate System

Shear Stress

Shear Stress

XY Plane Global Coordinate System 6.6081e-004 MPa 387.2 MPa -31.93 MPa 34.303 MPa

Minimum Maximum

0. mm 0.42809 mm

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Information Time Load Step Substep Iteration Number Display Option 1. s 1 1 1 Integration Point Results Averaged

FIGURE 8 Model (I4) > Static Structural (I5) > Solution (I6) > Total Deformation > Figure

FIGURE 9 Model (I4) > Static Structural (I5) > Solution (I6) > Equivalent Elastic Strain > Figure

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FIGURE 10 Model (I4) > Static Structural (I5) > Solution (I6) > Shear Elastic Strain > Figure

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FIGURE 11 Model (I4) > Static Structural (I5) > Solution (I6) > Equivalent Stress > Figure

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FIGURE 12 Model (I4) > Static Structural (I5) > Solution (I6) > Shear Stress > Figure

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TABLE 13 Model (I4) > Static Structural (I5) > Solution (I6) > Results Object Name Strain Energy State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Strain Energy By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Results Minimum 2.0046e-009 mJ Maximum 88.695 mJ Information Time 1. s Load Step 1 Substep 1 Iteration Number 1

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FIGURE 13 Model (I4) > Static Structural (I5) > Solution (I6) > Strain Energy > Figure

TABLE 14 Model (I4) > Static Structural (I5) > Solution (I6) > Stress Safety Tools Object Name Stress Tool State Solved Definition Theory Max Equivalent Stress Stress Limit Type Tensile Yield Per Material TABLE 15 Model (I4) > Static Structural (I5) > Solution (I6) > Stress Tool > Results Object Name Safety Factor State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier

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Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.90392 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 TABLE 16 Model (I4) > Static Structural (I5) > Solution (I6) > Stress Safety Tools Object Name Stress Tool 2 State Solved Definition Theory Max Shear Stress Factor 0.5 Stress Limit Type Tensile Yield Per Material TABLE 17 Model (I4) > Static Structural (I5) > Solution (I6) > Stress Tool 2 > Results Object Name Safety Factor State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.78578 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 TABLE 18 Model (I4) > Static Structural (I5) > Solution (I6) > Stress Safety Tools Object Name Stress Tool 3 State Solved Definition Theory Max Tensile Stress Stress Limit Type Tensile Yield Per Material TABLE 19

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Model (I4) > Static Structural (I5) > Solution (I6) > Stress Tool 3 > Results Object Name Safety Factor State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Safety Factor By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Integration Point Results Display Option Averaged Results Minimum 0.80273 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 TABLE 20 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tools Object Name Fatigue Tool State Solved Materials Fatigue Strength Factor (Kf) 1. Loading Type Fully Reversed Scale Factor 1. Definition Display Time End Time Options Analysis Type Stress Life Mean Stress Theory None Stress Component Equivalent (Von Mises) Life Units Units Name cycles 1 cycle is equal to 1. cycles FIGURE 14 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool

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FIGURE 15 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool

TABLE 21 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Results

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Object Name State Scoping Method Geometry Type Identifier Suppressed Design Life

Life

Damage Solved

Safety Factor

Scope Geometry Selection All Bodies Definition Life Damage Safety Factor No 1.e+009 cycles 0.22262

Results Minimum 2990. cycles Maximum 3.3444e+005

FIGURE 16 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Life > Figure

FIGURE 17 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Damage > Figure

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FIGURE 18 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Safety Factor > Figure

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TABLE 22 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Result Charts Object Name Fatigue Sensitivity State Solved Scope Geometry All Bodies Definition Sensitivity For Life Suppressed No Options Lower Variation 50. % Upper Variation 150. % Number of Fill Points 25 Chart Viewing Style Linear FIGURE 19 Model (I4) > Static Structural (I5) > Solution (I6) > Fatigue Tool > Fatigue Sensitivity

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Material Data
Structural Steel
TABLE 23 Structural Steel > Constants Density 7.85e-009 tonne mm^-3 Coefficient of Thermal Expansion 1.2e-005 C^-1 Specific Heat 4.34e+008 mJ tonne^-1 C^-1 Thermal Conductivity 6.05e-002 W mm^-1 C^-1 Resistivity 1.7e-004 ohm mm TABLE 24 Structural Steel > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 25 Structural Steel > Compressive Yield Strength Compressive Yield Strength MPa 220 TABLE 26 Structural Steel > Tensile Yield Strength Tensile Yield Strength MPa 350 TABLE 27

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Structural Steel > Tensile Ultimate Strength Tensile Ultimate Strength MPa 390 TABLE 28 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 29 Structural Steel > Alternating Stress Mean Stress Alternating Stress MPa Cycles Mean Stress MPa 3999 10 0 2827 20 0 1896 50 0 1413 100 0 1069 200 0 441 2000 0 262 10000 0 214 20000 0 138 1.e+005 0 114 2.e+005 0 86.2 1.e+006 0 TABLE 30 Structural Steel > Strain-Life Parameters Strength Ductility Ductility Cyclic Strength Exponent Coefficient Exponent Coefficient MPa -0.106 0.213 -0.47 1000

Strength Coefficient MPa 920

Cyclic Strain Hardening Exponent 0.2

TABLE 31 Structural Steel > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 2.1e+005 0.34615 2.275e+005 78000 TABLE 32 Structural Steel > Isotropic Relative Permeability Relative Permeability 10000

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