Emerson

SAG582125000 System Application Guide Spec. No.
582125000 (Model 1231V2) Issue AT, June 28, 2007
SYSTEM OVERVIEW
Home
Equipped with Model V200ECAB or V260ECAB PCU Mounting Shelves
Equipped with Model V340/420ECAB PCU Mounting Shelves
Description:
-48VDC power system @ up to 6000 amperes. The Vortex Power System is a complete integrated power system containing power conversion, intelligent monitoring, and distribution. A Vortex Power System typically consists of... Distribution Cabinet The system always includes a minimum of one Distribution Cabinet, which provides DC distribution through fuses and/or circuit breakers. Four different sizes of Distribution Cabinet may be ordered to accept from one (1) to four (4) distribution bus panel assemblies. The distribution cabinet is factory mounted in the relay rack specified when ordered. A variety of distribution bus panels are available that provide combinations of load distribution, low voltage load or battery disconnect, and manual battery disconnect. Most of the distribution panels accept either TPS/TLS-type fuse holders or Bullet Nose-type circuit breakers. TPH-type fuses and GJ/218-type circuit breakers are also available in ratings up to 600 amps. MCA Located in the Main Bay Distribution Cabinet, the Meter-Control-Alarm assembly (MCA) controls the operation of all PCUs (72 max.) and provides system metering, control, and alarm functions. PCU Mounting Shelves The system always contains one or more front access PCU Mounting Shelves, each of which houses up to four Power Conversion Units PCUs.
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This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 Issue AT, June 28, 2007 PCUs
System Application Guide Spec. No. 582125000 (Model 1231V2) Home
Housed in PCU Mounting Shelves, the Power Conversion Units (PCUs) provide load power, battery float current, and battery recharge current during normal operating conditions. DC-DC Converter System Where +24VDC load power is required, a variety of DC-DC Converters are available in this power system.
Family: Spec. No.: Model: Output Voltage: Output Capacity: System: Bay: Distribution Bus Panel: PCU: Agency Approval: Framework Type: Mounting Width: Mounting Depth:
Vortex 582125000 1231V2 -48 Volts DC System 6000A max. 2000A max. (1500A max. when equipped with List AH; 1200A max. when equipped with List RA or RB) 500A max. (List ND rated for 960A) 50A, 65A, 50/65 and 85/105A PCUs are available UL 1801 Listed (c UL), NEBS Relay Rack Mount 23 Inches 18 Inches (single-bay), 21 Inches (multi-bay) (List RC, RD, or RE adds 5.25 inches to back of system, see Overall Dimensions Illustrations) Front, sides and rear for installation; front for operation and maintenance Yes Microprocessor Off-White (Lorain Spec. M500-117) V200ECAB PCU Mounting Shelf, V260ECAB PCU Mounting Shelf, V340/420ECAB PCU Mounting Shelf, V50B50 PCU, V65B50 PCU, V85/105B50 PCU, LMS1000 Monitor, Distribution Panels, Battery Thermal Runaway Management System PCU Mounting Shelf Class B Filter, PCU Mounting Shelf High AC Disconnect, PCU Mounting Shelf AC Input Line Cords, Vortex WinLink Hardware (Modem), Ethernet Option, Vortex WinLink Software, Combination Modem/RS-232, Alarm Termination Card with Audible Alarm, Battery Tray, Battery Stand, Battery Charge Temperature Compensation Probe, Battery Busbar Extension Kits, Top-Mount AC Termination Panels 40C
Access: Supplemental Bay(s) Available: Control: Color: Options:
Accessories:
Environment:
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System Application Guide Spec. No. 582125000 (Model 1231V2)
SAG582125000 Issue AT, June 28, 2007 Home Distribution Assembly List AA, AB, AC, AD, AE, AG, AH, AJ, AK, AL, AM, BA, CA, CB, CD, CE, CF, CG, CJ, EA, GB, JA, JB, JC, KA, LB, LC, NA, NB, NC, ND List RA: LV Batt. Disconnect List RB, RC: Manual Batt. Disconnect List RD: LV/Manual Batt. Disconnect List RE: LV Battery Disconnect OTHER OPTIONS List 29: Top Shield, Distribution Cabinet List 35: Model V340/420ECAB PCU Shelf Retrofit Kit List 40: Class B Filter List 41: High AC Disconnect List 42: AC Input Line Cords List 43: Top Feed AC Wireway List 44: Top Mount AC Term. Panel List 45: Top Mount AC Term. Panel List 63, 64: 160A DC-DC Converter Shelves List 71: Alarm Termination Card with Local Audible Alarm List 72: Vortex WinLink Modem List 73: Vortex WinLink Software List 74: Combination Modem/RS-232 Option List 75, 76, 77, 78: Ethernet Interface Options List 79: Capacitor Precharge Assembly List 90: Battery Tray List 92: Battery System List 93: Battery Tray
582125000
VPS DISTRIBUTION BUS ROW D (ROW FOUR)
Distribution Cabinet List 21, 22, 23, 24
VPS DISTRIBUTION BUS ROW C (ROW THREE)
VPS DISTRIBUTION BUS ROW B (ROW TWO)
VPS DISTRIBUTION BUS ROW A (ROW ONE)
MCA List 10, 11, 12, 13 List 80: LMS1000 Monitor List 82: Battery Thermal Runaway Management System
PCU Mounting Shelf List 31 or 32
List 65: 1st 40A Converter Mounting Frame SEE ALSO System Overview Table of Contents List Structure Table Distribution Devices Lugs Relay Rack Options Replacement Cables List of Parts Specifications Dimensional Drawings Related Documentation
List 51 or 52 PCU
List 62: 20A Converter Module
List 60: 1st 80A Converter Mounting Frame List 61: Addidtional 80A Converter Mounting Frame PCU Mounting Shelf List 34
List 66: Additional 40A Converter Mounting Frame
List 62: 20A Converter Module
List 54 or 55 PCU
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SAG582125000 Issue AT, June 28, 2007
TABLE OF CONTENTS
System Overview Picture List Information Accessory Information List of Parts Specifications Physical Size Information Related Documentation
SYSTEM OVERVIEW................................................................................................................................................ 1 TABLE OF CONTENTS ............................................................................................................................................ 4 LIST INFORMATION................................................................................................................................................. 8 List Structure........................................................................................................................................................ 8 Distribution Bus Arrangements........................................................................................................................ 11 List Descriptions ................................................................................................................................................ 14 List 1: Main Bay (Power and Distribution) Common Equipment ..................................................................... 14 List 2: 1st Supplemental Bay (Power and Distribution) Common Equipment................................................. 14 List 3: 2nd Supplemental Bay (Power and Distribution) Common Equipment................................................ 15 List 4: Distribution Only Option for Lists 2, 3, 5, or 6 .................................................................................... 16 List 5: 1st Remote Supplemental Bay (Power and Distribution) Common Equipment ................................... 16 List 6: 2nd Remote Supplemental Bay (Power and Distribution) Common Equipment .................................. 17 List 10: MCA Assembly with Standard Features............................................................................................. 17 List 11: Special Application MCA Assembly.................................................................................................... 18 List 12: Special Application MCA Assembly.................................................................................................... 18 List 13: Special Application MCA Assembly.................................................................................................... 18 List 21: One-Row Distribution Cabinet ............................................................................................................ 18 List 22: Two-Row Distribution Cabinet ............................................................................................................ 19 List 23: Three-Row Distribution Cabinet ......................................................................................................... 20 List 24: Four-Row Distribution Cabinet ........................................................................................................... 20 List 29: Top Shield for Distribution Cabinet..................................................................................................... 21 List 31: Interface Components for One (1) V200ECAB PCU Mounting Shelf................................................. 21 List 32: Interface Components for One (1) V260ECAB PCU Mounting Shelf................................................. 21 List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf.......................................... 22 List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB PCU Mounting Shelf............ 22 List 40: Optional PCU Mounting Shelf Class B Filter ...................................................................................... 23 List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and Reconnect............................ 23 List 42: Optional PCU Mounting Shelf AC Input Line Cords, length 14 ft. ...................................................... 23 List 43: Top Feed AC Wireway........................................................................................................................ 24 List 44: Top Mount AC Input Termination PanelSpecial Configuration ....................................................... 24 List 45: Top Mount AC Input Termination Panel ............................................................................................. 24 List 51: V50B50 PCU ...................................................................................................................................... 25 List 52: V65B50 PCU ...................................................................................................................................... 25 List 54: V85/105B50 PCU ............................................................................................................................... 25 List 55: V50/65B50 PCU ................................................................................................................................. 25 List 60: Optional 80A Converter Frame (Initial Frame) ................................................................................... 26 List 61: Optional 80A Converter Frame (Expansion Frame)........................................................................... 26 List 62: Optional 20A Converter Module ......................................................................................................... 27 List 63: Optional 160A Converter Shelf (Initial Shelf)..................................................................................... 27 List 64: Optional 160A Converter Shelf (Expansion Shelf) ............................................................................ 28 List 65: Optional 40A Converter Frame (Initial Frame) ................................................................................... 28 List 66: Optional 40A Converter Frame (Expansion Frame)........................................................................... 29 List 71: Optional Audible Alarm and Alarm Termination Circuit Card ............................................................. 29 List 72: Vortex WinLink Hardware (Modem Interface).................................................................................. 30 List 73: Vortex WinLink Software.................................................................................................................. 30 List 74: Combination Modem/RS-232 Interface Option................................................................................... 30 List 75: Ethernet Interface OptionWinLink Compatible + Web Interface .................................................... 31 List 76: Ethernet Interface OptionWinLink Compatible + Web Interface + SNMP ..................................... 31 List 77: Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Monitoring Option....... 31
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SAG582125000 Issue AT, June 28, 2007
List 78: Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Monitoring Option + SNMP................................................................................................................................................ 32 List 79: Capacitor Pre-charge Assembly......................................................................................................... 32 List 80: LMS1000 ............................................................................................................................................ 32 List 82: Battery Thermal Runaway Management System ............................................................................... 33 List 90: Battery Tray ........................................................................................................................................ 33 List 92: Battery Stand ...................................................................................................................................... 33 List 93: Battery Tray, Pre-cabled..................................................................................................................... 34 List AA: Distribution Bus Module (Part No. 509840) (24) Fuse/Circuit Breaker System Positions..................................................................................... 36 List AB: Distribution Bus Module (Part No. 428316100) (3) GJ/218 Circuit Breaker System Positions ................................................................................... 37 List AC: Distribution Bus Module (Part No. 507198) (3) GJ/218 Circuit Breaker System Positions ................................................................................... 38 List AD: Distribution Bus Module (Part No. 509565) (8) GJ/218 Circuit Breaker System Positions (Upper Two Rows) .................................................... 39 List AE: Distribution Bus Module (Part No. 509648) (8) GJ/218 Circuit Breaker System Positions (Lower Two Rows) .................................................... 40 List AG: Distribution Bus Module (Part No. 514010) (2) TPH Fuse System Positions........................................................................................................ 41 List AH: Distribution Bus Module (Part No. 500676) Ground Bar Assembly for Use with Up to (2) List AG, AJ, CG or CJ ................................................................................................................. 42 List AJ: Distribution Bus Module (Part No. 520819) (2) TPH Fuse System Positions with Load Metering Shunts........................................................... 43 List AK: Distribution Bus Module (Part No. 520805) (24) Fuse/Circuit Breaker System Positions..................................................................................... 44 List AL: Distribution Bus Module Ground Bar Assembly for Use with Up to (2) List AK ................................. 45 List AM: Distribution Bus Module (Part No. 524632) (20) Fuse/Circuit Breaker System Positions (1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position ............................................................. 46 List BA: Distribution Bus Module (Part No. 520600) (12) Fuse/Circuit Breaker System Positions with LVD (8) Fuse/Circuit Breaker System Positions without LVD .................................................................. 47 List CA: Distribution Bus Module (Part No. 509846) (20) Fuse/Circuit Breaker System Positions w/LVLD ....................................................................... 48 List CB: Distribution Bus Module (Part No. 509904) (3) GJ/218 Circuit Breaker System Positions w/LVLD...................................................................... 49 List CD: Distribution Bus Module (Part No. 507197) (3) GJ/218 Circuit Breaker System Positions w/LVLD...................................................................... 50 List CE: Distribution Bus Module (Part No. 509563) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows) ...................................... 51 List CF: Distribution Bus Module (Part No. 509646) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows) ...................................... 52 List CG: Distribution Bus Module (Part No. 514037) (2) TPH Distribution Fuse Positions w/LVLD.................................................................................... 53 List CJ: Distribution Bus Module (Part No. 520937) (2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD..................................... 54 List EA: Distribution Bus Module (Part No. 509852) (16) Fuse/Circuit Breaker System Positions and (4) Fuse/Circuit Breaker Battery Disconnect Positions..................................................................... 55 List GB: Distribution Bus Module (Part No. 513963) (8) Fuse/Circuit Breaker System Positions w/LVD and (1) TPH Fuse Battery Disconnect Position ....................................................................................... 56 List JA: Distribution Bus Module (Part No. 524482) (4) 48V Fuse/Circuit Breaker System Positions and (16) +24V Fuse/Circuit Breaker Subsystem Positions ..................................................................... 57
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SAG582125000 Issue AT, June 28, 2007
List JB: Distribution Bus Module (Part No. 524496) (12) 48V Fuse/Circuit Breaker System Positions and (8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 58 List JC: Distribution Bus Module (Part No. 524620) (14) 48V Fuse/Circuit Breaker System Positions and (6) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 59 List JD: Distribution Bus Module (Part No. 524788) (14) 48V Fuse/Circuit Breaker System Positions and (8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 60 List KA: Distribution Bus Module (Part No. 524571) (4) 48V Fuse/Circuit Breaker System Positions and (16) +24V Fuse/Circuit Breaker Subsystem Positions ..................................................................... 61 List LB: Distribution Bus Module (Part No. 524578) (8) 48V Fuse/Circuit Breaker System Positions w/LVD and (8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 62 List LC: Distribution Bus Module (Part No. 524583) (12) 48V Fuse/Circuit Breaker System Positions w/LVD and (4) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 63 List NA: Distribution Bus Module (Part No. 514336) (20) Fuse/Circuit Breaker Battery Disconnect Positions................................................................... 64 List NB: Distribution Bus Module (Part No. 513809) (3) GJ/218 Circuit Breaker Battery Disconnect Positions ................................................................. 65 List NC: Distribution Bus Module (Part No. 514025) (1) TPH Fuse Battery Disconnect Position ....................................................................................... 66 List ND: Distribution Bus Module (Part No. 514030) (2) TPH Fuse Battery Disconnect Positions ..................................................................................... 67 List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and Control Circuit (Part No. 513743) .................................................................................................... 68 List RB: 1200A Manual Battery Disconnect Contactor with Local and Remote Alarm (Part No. 514497) ..................................................................................................... 69 List RC: 2000A Manual Battery Disconnect Contactor with Local and Remote Alarm (Part No. 514631) ..................................................................................................... 70 List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor with Battery Current Monitoring (Part No. 514812).................................................................................. 71 List RE: 2000A Low Voltage Battery Disconnect Contactor with Battery Current Monitoring (P/N 535064))........................................................................................ 72 ACCESSORY INFORMATION ............................................................................................................................... 73 Distribution Devices .......................................................................................................................................... 73 Alarm-Type Fuse Distribution Assembly (Kit Part No. 514432) (10) GMT Alarm-Type Fuse Positions .......... 73 Alarm-Type Fuses ............................................................................................................................................ 75 TPH-Type Fuses .............................................................................................................................................. 76 TPS/TLS-Type Fuses....................................................................................................................................... 77 Bullet Nose Type Circuit Breakers ................................................................................................................... 78 GJ/218-Type Circuit Breakers .......................................................................................................................... 79 Wiring Components ........................................................................................................................................... 81 Load Distribution Wire Sizes and Lugs Selection ............................................................................................ 81 Input Battery Wire Sizes and Lugs Selection ................................................................................................... 82 Standard Crimp Lug Tables ............................................................................................................................. 84 Special Application Crimp Lug / Strap Combination Table .............................................................................. 85 Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits ................................................................................... 86 Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses and GJ/218-Type Circuit Breakers or Battery Branch Circuits...................................................................................................... 88 Relay Rack Options ........................................................................................................................................... 90 Transition PlatesGNB Absolyte IIP Batteries................................................................................................ 90
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SAG582125000 Issue AT, June 28, 2007
Cables ................................................................................................................................................................. 92 Digital Battery Charge Temperature Compensation Probe........................................................................... 93 Battery Temperature Probe Concentrator Kit (Part No. 524570)................................................................... 93 Analog Battery Temperature Probe (Part No. 521262) ................................................................................... 93 TXM Extension Cable (Part No. 514153) .......................................................................................................... 93 Battery Busbar Extension Kit (Part No. 514713)............................................................................................. 93 Battery Busbar Extension Kit (Part No. 529143)............................................................................................. 93 Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514717)............................. 94 Lug Adapter Busbar for 125-200 Amp Bullet Nose Type Circuit Breakers (Part No. 522786).................... 94 Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (Part No. 534449)................ 94 Lug Adapter Busbar Kit for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514714) ....................... 94 Bullet Distribution Assembly Lug Hardware Kit, (Part No. 520332) ............................................................. 94 LVD Contactor Bypass Kits (Part No. 514910 and 514912) ........................................................................... 94 LIST OF PARTS...................................................................................................................................................... 95 SPECIFICATIONS................................................................................................................................................. 101 1.1 Environmental Ratings ......................................................................................................................... 101 1.2 Compliance Information ....................................................................................................................... 102 1.3 MCA Features ........................................................................................................................................ 102 PHYSICAL SIZE INFORMATION ......................................................................................................................... 111 Overall Dimensions ......................................................................................................................................... 111 Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets).................................................. 112 Dimensions of Battery Busbar Extension Kit, Part No. 514713 .................................................................. 113 Dimensions of Battery Busbar Offset Extension Kit, Part No. 514713....................................................... 114 Inter-Bay Busbar Dimensions (Part of Lists 2 and 3)................................................................................... 115 Arrangement of System Configured with List 43 ......................................................................................... 116 Arrangement of System Configured with List 44 ......................................................................................... 117 Arrangement of System Configured with List 45 ......................................................................................... 118 Arrangement of System Configured with List 90 Battery Trays ................................................................. 119 Arrangement of System Configured with List 93 Battery Trays ................................................................. 120 Overall Dimensions Optional Battery Temperature Probes ..................................................................... 121 RELATED DOCUMENTATION............................................................................................................................. 122 BATTERY MANUFACTURER INFORMATION ................................................................................................... 122 REVISION RECORD ............................................................................................................................................. 123
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SAG582125000 Issue AT, June 28, 2007
LIST INFORMATION List Structure
(If viewed electronically, more detailed information is available for each option by clicking on the desired number in the column entitled List No. in the table below.) List No. 1 Part Number Description Main Bay Common Equipment (Power and Distribution), accepts Distribution Cabinet with MCA, and PCU Mounting Shelf(s) 1st Supplemental Bay Common Equipment (Power and Distribution), includes inter-bay power bus bars and communication cable, accepts distribution cabinet and PCU Mounting Shelf(s) 2nd Supplemental Bay Common Equipment (Power and Distribution), includes inter-bay power bus bars and communication cable, accepts distribution cabinet and PCU Mounting Shelf(s) Distribution only option for List 2, 3, 5, or 6. Configures the bay for use without PCU Mounting Shelves. 1st Remote Supplemental Bay Common Equipment (Power and Distribution), includes communication cable, requires inter-bay power cabling, accepts distribution cabinet and PCU Mounting Shelf(s) 2nd Remote Supplemental Bay Common Equipment (Power and Distribution), includes communication cable, requires inter-bay power cabling, accepts distribution cabinet and PCU Mounting Shelf(s) MCA, standard application (Configuration No. 516834), mounts in Distribution Cabinet in List 1 MCA, special application (Configuration No. 516835), mounts in Distribution Cabinet in List 1 MCA, special application (Configuration No. 516836), mounts in Distribution Cabinet in List 1 MCA, special application (Configuration No. 516837), mounts in Distribution Cabinet in List 1 1-Row Distribution Cabinet, for use in List 1, 5, 6 only 2-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 3-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 4-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 Top Shield for Distribution Cabinet Interface Components for One (1) V200ECAB PCU Mounting Shelf Interface Components for One (1) V260ECAB PCU Mounting Shelf Mounting Positions (1U = 1-3/4) -Notes
58212500001
1, 2
58212500002
--
1, 2
58212500003
--
1, 2
58212500004
--
58212500005
--
1, 2
58212500006
--
1, 2
10 11 12 13 21 22 23 24 29 31 32
58212500010 58212500011 58212500012 58212500013 58212500021 58212500022 58212500023 58212500024 58112500029 58212500031 58212500032
----7U 11U 15U 19U -6U 6U 3 4 1, 2 1, 2 1, 2 1, 2
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System Application Guide Spec. No. 582125000 (Model 1231V2) List No. 34 35 40 41 42 43 44 45 51 52 54 55 60 61 62 63 64 65 66 71 72 73 74 75 76
SAG582125000 Issue AT, June 28, 2007 Mounting Positions (1U = 1-3/4) 3U 3U ----3U 0U4U -------3U 3U ---------
Part Number 58212500034 58212500035 58212500040 58212500041 58212500042 58212500043 58212500044 58212500045 58212500051 58212500052 58212500054 58212500055 58212500060 58212500061 58212500062 58212500063 58212500064 58212500065 58212500066 58212500071 58212500072 58212500073 58212600074 58212500075 58212500076
Description Interface Components for One (1) V340/420ECAB PCU Mounting Shelf Upgrade Kit, provides interface components for field installation of (1) V340/420ECAB PCU Mounting Shelf PCU Mounting Shelf Class B Filter (for Models V200ECAB or V260ECAB only) PCU Mounting Shelf High AC Disconnect (for Models V200ECAB or V260ECAB only) PCU Mounting Shelf AC Input Line Cords (Individual PCU Feeds) for Model V260ECAB PCU Mounting Shelves Top Feed AC Wireway Top Mount AC Termination PanelSpecial Configuration Top Mount AC Termination Panel V50B50 PCU (for use in List 31) V65B50 PCU (for use in List 32) V85/105B50 PCU (for use in List 34 or 35) V50/65B50 PCU (for use in List 34 or 35) Initial Model MHSB80FRM 48V to +24V, 80A DC-DC Converter Mounting Frame (for use in List 32) Expansion Model MHSB80FRM 48V to +24V, 80A DCDC Converter Mounting Frame (for use in List 32) MHSB20A 48V to +24V 20A Converter Module Initial Model MHSB160CAB 48V to +24V, 160A DC-DC Converter Mounting Shelf Expansion Model MHSB160CAB 48V to +24V, 160A DCDC Converter Mounting Shelf Initial Model MHSB40FRM 48V to +24V, 40A DC-DC Converter Mounting Frame (for use in List 34) Expansion Model MHSB40FRM 48V to +24V, 40A DCDC Converter Mounting Frame (for use in List 34) Audible Alarm and Alarm Termination Card Vortex WinLink Hardware (Modem) Vortex WinLink Software Combination Modem/RS-232 Interface Option Ethernet Interface OptionWinLink Compatible + Web Interface Ethernet Interface OptionWinLink Compatible + Web Interface + SNMP
Notes 5 5 -----------------6 ------
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SAG582125000 Issue AT, June 28, 2007
System Application Guide Spec. No. 582125000 (Model 1231V2) Home Mounting Positions (1U = 1-3/4) ---2U 1U As requested -As requested
List No. 77 78 79 80 82 90 92 93
Part Number 58212500077 58212500078 58212500079 58212500080 58212500082 58212500090 58212500092 58112500093
Description Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Reserve Prediction Option Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Reserve Prediction Option Capacitor Pre-charge Assembly LMS1000 Monitor Lorain Battery Thermal Runaway Management System Battery Tray Battery Stand Battery Tray, Pre-cabled
Notes ---------
Notes: 1) This power system must consist of a minimum configuration of one List 1, one List 10, 11, 12, or 13, one List 21, 22, 23 or 24, and one List 31, 32 or 34. A maximum of two supplemental bays (List 2, 3, 5, 6, or 7) may be added to the system. The possible combinations of bays are: Bus Bar Connected (side by side) Bays: (1) List 1, (1) List 2 (1) List 1, (1) List 2 and (1) List 3 Cable Connected (remote) Bays: (1) List 1, (1) List 5 (1) List 1, (1) List 5 and (1) List 6 2) Separately order one relay rack for each bay (List 1, 2, 3, 5, and 6); see Table 11 (Relay Rack Options) for available relay racks. Distribution panels, PCU, and PCU Mounting Shelf(s) list options must be specified when ordering. PCU Shelves must be ordered separately. 3) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting Shelves are not included in List 31. Order each shelf separately per PD588700701/PD588700801. Note: Order Spec. No. 588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf is not available in this power system. 4) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting Shelves are not included in List 32. Order each shelf separately per PD588703600/PD588703700. Note: Order Spec. No. 588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf is not available in this power system. 5) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting Shelves are not included in List 34 or 35. Order each shelf separately per PD588704800. 6) Use alarm cable Part No. 514327 (15' 0" cable) when List 71 is not ordered. (List 1 provides this cable.) For a longer cable, Part No. 514380 (60) is available.
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SAG582125000 Issue AT, June 28, 2007 Home
Distribution Bus Arrangements
If Low Voltage Disconnect (LVD) is required, each distribution row that is to operate from an LVD must have an LVD provided in the specific panel ordered for that row. Rows are numbered one through four (A through D) from bottom to top. List No. AA AB AC AD AE AG AH AJ AK AL AM BA CA CB CD CE CF CG Emerson Part Number 582125000AA 582125000AB 582125000AC 582125000AD 582125000AE 582125000AG 582125000AH 582125000AJ 582125000AK 581125000AL 582125000AM 582125000BA 582125000CA 582125000CB 582125000CD 582125000CE 582125000CF 582125000CG Single or Dual Voltage Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Low Volt. Load Disc. No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Battery Disc. No No No No No No No No No No No No No No No No No No
Description Distribution -- (24) 48V System Positions Distribution -- (8) GJ/218 Circuit Breaker 48V System Positions (rows 1, 2, 3 only) Distribution -- (3) GJ/218 Circuit Breaker 48V System Positions (row 4 only) Distribution -- (8) GJ/218 Circuit Breaker 48V System Positions (2 row upper) Distribution -- (8) GJ/218 Circuit Breaker 48V System Positions (2 row lower) Distribution -- (2) TPH Fuse 48V System Positions (need 1 List AH for up to 2 List AG if internal load returns are required) Ground Bar Assembly for Use with up to 2 List AG, AJ, CG or CJ if internal load returns are required Distribution -- (2) TPH Fuse 48V System Positions with Load Shunts (need 1 List AH for up to 2 List AJ if internal load returns are required) Distribution -- (24) 48V System Positions (No ground return busbar provided) Ground Bar Assembly for Use with up to 2 List AK if internal load returns are required Distribution -- (20) System Positions (1) 3-Pole Input Disconnect Position Distribution -- (12) LVD-Controlled 48V System Positions, (8) Non-LVD-Controlled 48V System Positions Distribution -- (20) 48V System Positions Distribution -- (3) GJ/218 Circuit Breaker 48V System Positions (Rows 1, 2, 3 only) Distribution -- (3) GJ/218 Circuit Breaker 48V System Positions (Row 4 only) Distribution -- (8) GJ/218 Circuit Breaker 48V System Positions (Rows 3 and 4) Distribution -- (8) GJ/218 Circuit Breaker 48V System Positions (Rows 1 and 2, or Rows 2 and 3) Distribution -- (2) TPH Fuse 48V System Positions (need 1 List AH for up to 2 List CG if internal load returns are required)
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SAG582125000 Issue AT, June 28, 2007
System Application Guide Spec. No. 582125000 (Model 1231V2) Single or Dual Voltage Single Low Volt. Load Disc. Yes
List No.
Emerson Part Number
Description Distribution -- (2) TPH Fuse 48V System Positions with Load Shunts (need 1 List AH for up to 2 List CJ if internal load returns are required) Distribution -- (16) 48V System Positions, (4) 48V Battery Disconnect Positions (1st or 2nd row only) Distribution -- (8) 48V System Positions, (1) TPH Fuse Battery Disconnect Position (1st row only) Distribution -- (4) 48V System Positions, (16) +24V Subsystem Positions (one per system) Distribution -- (12) 48V System Positions, (8) +24V Subsystem Positions (one per system) Distribution -- (14) 48V System Positions, (6) +24V Subsystem Positions (one per system) Distribution -- (14) 48V System Positions, (8) +24V Subsystem Positions (one per system) Distribution -- (4) 48V System Positions, (16) +24V Subsystem Positions (one per system; 1st row only) Distribution -- (8) 48V System Positions, (8) +24V Subsystem Positions (one per system) Distribution -- (12) 48V System Positions, (4) +24V Subsystem Positions (one per system) Distribution -- (20) Battery Disconnect Positions (row 1 only) Distribution -- (3) GJ/218 Circuit Breaker 48V Battery Disconnect Positions (row 1 only) Distribution -- (1) TPH Fuse 48V Battery Disconnect Position Distribution -- (2) TPH Fuse 48V Battery Disconnect Positions (1st row only) 1200A Low Voltage Battery Disconnect Contactor and Control Circuit (1st row only) 1200A Manual Battery Disconnect (1st row only) 2000A Manual Battery Disconnect 2000A Low Voltage/Manual Battery Disconnect with Battery Current Monitoring 2000A Low Voltage Battery Disconnect with Battery Current Monitoring
Battery Disc.
CJ
582125000CJ
No
EA GB JA JB JC JD KA LB LC NA NB NC ND RA RB RC RD RE
582125000EA 582125000GB 582125000JA 582125000JB 582125000JC 582125000JD 582125000KA 582125000LB 582125000LC 582125000NA 582125000NB 582125000NC 582125000ND 582125000RA 582125000RB 582125000RC 582125000RD 581125000RE
Single Single Dual Dual Dual Dual Dual Dual Dual Single Single Single Single Single Single Single Single Single
No Yes No No No No No Yes Yes No No No No Yes No No No No
Manual Manual No No No No No No No Manual Manual Manual Manual LV Manual Manual LV / Manual LV
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System Application Guide Spec. No. 582125000 (Model 1231V2) Notes:
1) Circuit breakers, fuses and lugs should be specified for each distribution panel. Unless otherwise specified, circuit breakers are plug-in bullet nose style and fuses are TPS/TLS style with plug-in fuse block. 2) Distribution panels are limited to 500A for single-row panels (except 960A for List ND), and 1000A for double-row panels. Maximum cabinet capacity is 2000A.
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SAG582125000 Issue AT, June 28, 2007
System Application Guide Spec. No. 582125000 (Model 1231V2) Home List of Parts
List Descriptions
List 1: Main Bay (Power and Distribution) Common Equipment Features Provides common equipment for one power and distribution bay rated for up to 2000 amperes of distribution. Accepts one distribution cabinet designed for one, two, three or four distribution bus panels. Ordering Notes 1) Order relay rack per Table 11 (Relay Rack Options). 2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet. 3) Order one (1) List 10, 11, 12, or 13 MCA.
4) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table and the capacity of the Distribution Cabinet ordered. 5) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34. 6) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate shelf Power Data Sheet. 7) Order PCUs, as required, per List 51, 52, 54 or 55. 8) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 9) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). 10) Order converter mounting frame(s), shelves and modules, as required, per Lists 60, 61, 62, 63, 64, 65 and 66. 11) Order LMS1000 monitor, as required, per List 80. 12) Order Vortex WinLink Hardware and Software, as required, per List 72 and 73. 13) Order Battery Thermal Runaway Management System, as required, per List 82. 14) Order additional accessory options, as required, per Lists 71, 74, 75, 76, 90, 92, and 93. List 2: 1st Supplemental Bay (Power and Distribution) Common Equipment Features Provides common equipment for one bussed power and distribution bay. Includes inter-bay power busbars and communications cabling. Mounts to either left or right side of List 1. Accept one List 22, List 23, or List 24 Distribution Cabinet. Accepts PCU Mounting Shelf(s). See List 31, 32, 34. Can be configured for distribution only (no PCU shelves) by ordering List 4 with List 2. Restrictions List 3 cannot be used unless Power System is also equipped with a List 2. Will not accept List 21 Distribution Cabinet. (List 21 is not provided with connection points for inter-bay bus bars.) List of Parts
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System Application Guide Spec. No. 582125000 (Model 1231V2) Rear access required for installation of inter-bay busbars. Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options). Rack must be same height as accompanying List 1 rack. 2) Order one (1) List 22, 23, or 24 Distribution Cabinet. 3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table and the capacity of the Distribution Cabinet ordered. 4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34. 5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, 42, or 43, and the appropriate shelf Power Data Sheet. 6) Order PCUs, as required, per List 51, 52, 54, or 55. 7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). 9) Order additional accessory options, as required, per Lists 90, 92 and 93. List 3: 2nd Supplemental Bay (Power and Distribution) Common Equipment Features Provides common equipment for one bussed power and distribution bay. Includes inter-bay power busbars and communications cabling. Mounts to either left or right side of List 1 or List 2. Designed to accept one List 22, List 23, or List 24 Distribution Cabinet. Accepts PCU Mounting Shelf(s). See List 31, 32, 34. Can be configured for distribution only (no PCU shelves) by ordering List 4 with List 3. Restrictions List 3 cannot be used unless Power System is also equipped with a List 2. Will not accept List 21 Distribution Cabinet. (List 21 is not provided with connection points for inter-bay bus bars.) Rear access required for installation of inter-bay busbars. Ordering Notes 1) Order relay rack per Table 11 (Relay Rack Options). Rack must be same height as accompanying List 1 and 2 racks. 2) Order one (1) List 22, 23, or 24 Distribution Cabinet. 3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table and the capacity of the Distribution Cabinet ordered. 4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34. 5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, 42, or 43, and the appropriate shelf Power Data Sheet. 6) Order PCUs, as required, per List 51, 52, 54, or 55. List of Parts
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SAG582125000 Issue AT, June 28, 2007
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). 9) Order additional accessory options, as required, per Lists 90, 92 and 93. List 4: Distribution Only Option for Lists 2, 3, 5, or 6 Features List of Parts
Provides components needed to convert one List 2, 3, 5, or 6 bay from power and distribution to distribution only. Restrictions PCU Shelves cannot be mounted in a bay when List 4 is installed. Ordering Notes 1) Order one List 4 for each List 2, 3, 5 or 6 being ordered for distribution only.
List 5: 1st Remote Supplemental Bay (Power and Distribution) Common Equipment Features
List of Parts
Provides common equipment for one remote power and distribution bay. Includes inter-bay communications cabling. Designed to accept one List 21, 22, 23, or 24 Distribution Cabinet. Accepts PCU Mounting Shelf(s). See List 31, 32, 34. Can be configured for distribution only (no PCU shelves) by ordering List 4 with List 5. Restrictions Inter-bay power cabling is not included, and must be separately provided per site requirements. The only functional difference between List 5 and 6 is the factory setting of the PCU identification switches in the PCU Shelves mounted in the bays. Ordering Notes 1) Order relay rack per Table 11 (Relay Rack Options). 2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet. 3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table and the capacity of the Distribution Cabinet ordered. 4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34. 5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate shelf Power Data Sheet. 6) Order PCUs, as required, per List 51, 52, 54, or 55. 7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). 9) Order additional accessory options, as required, per Lists 90, 92 and 93.
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System Application Guide Spec. No. 582125000 (Model 1231V2) List 6: 2nd Remote Supplemental Bay (Power and Distribution) Common Equipment Features Provides common equipment for one remote power and distribution bay. Includes inter-bay communications cabling. List of Parts
Designed to accept one List 21, List 22, List 23, or List 24 Distribution Cabinet. Accepts PCU Mounting Shelf(s). See List 32. Can be configured for distribution only (no PCU shelves) by ordering List 4 with List 6. Restrictions Inter-bay power cabling is not included, and must be separately provided per site requirements. The only functional difference between List 5 and 6 is the factory setting of the PCU identification switches in the PCU Shelves mounted in the bays. Ordering Notes 1) Order relay rack per Table 11 (Relay Rack Options). 2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet. 3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table and the capacity of the Distribution Cabinet ordered. 4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34. 5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate shelf Power Data Sheet. 6) Order PCUs, as required, per List 51, 52, 54, or 55. 7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). 9) Order additional accessory options, as required, per Lists 90, 92 and 93.
List 10: MCA Assembly with Standard Features Features
List of Parts
Provides one standard application meter-control-alarm assembly (MCA) (Configuration No. 516834). Refer to SPECIFICATIONS for a description of MCA functions. Alarms: Major, Minor, High Voltage #1, High Voltage #2, Battery on Discharge, 50% Battery On Discharge, AC Fail, MCA Audible, Test/Equalize Mode. Restrictions Only one MCA per power system is required. Mounts in the Main Bay Distribution Cabinet. Ordering Notes 1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
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SAG582125000 Issue AT, June 28, 2007 List 11: Special Application MCA Assembly Features List of Parts
Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516835). Refer to SPECIFICATIONS for a description of MCA functions. Alarms: Major, Minor, High Voltage #1, PCU Fail Major, Battery On Discharge, PCU Fail Minor, AC Fail, MCA Audible, Fuse/Circuit Breaker. Restrictions Only one MCA per power system is required. Mounts in the Main Bay Distribution Cabinet. Ordering Notes 1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
List 12: Special Application MCA Assembly Features
List of Parts
Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516836). Refer to SPECIFICATIONS for a description of MCA functions. Alarms: Major, Minor, High Voltage #1, MCA Fail, Battery on Discharge, Very Low Voltage, AC Fail, Fuse/Circuit Breaker, PCU Fail. Restrictions Only one MCA per power system is required. Mounts in the Main Bay Distribution Cabinet. Ordering Notes 1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
List 13: Special Application MCA Assembly Features List of Parts Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516837). Refer to SPECIFICATIONS for a description of MCA functions. Alarms: Major, Minor, Test/Equalize 2, Fuse/Circuit Breaker, Battery on Discharge, 50% Battery On Discharge, AC Fail, Low Voltage Disconnect, Test/Equalize 1. Restrictions Only one MCA per power system is required. Mounts in the Main Bay Distribution Cabinet. Ordering Notes 1) Order one (1) List 10, 11, 12, or 13, as required, per power system. List 21: One-Row Distribution Cabinet Features Accepts one distribution bus panel. List of Parts
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SAG582125000 Issue AT, June 28, 2007
Rated for up to 500 amperes of distribution (960 amperes when equipped with List ND). Available for use in List 1, List 5 and List 6 bays. One (1) Quad Shunt circuit card (Part No. 507431) is provided with each distribution cabinet. This circuit card can monitor up to four (4) system distribution load shunts. All shunt cards interface with the MCA for system distribution load current monitoring. A Low Voltage Disconnect (LVD) circuit card (Part No. 509477) is provided in each Distribution Cabinet that Contains one or more distribution rows that are equipped with a low voltage disconnect contactor, or Controls a Low Voltage Battery Disconnect (LVBD) contactor located in an associated Vortex Battery Stand. The LVD circuit card provides three separate control circuits. Each control circuit can be programmed, through the MCA, with its own disconnect voltage setpoint and one global reconnect setpoint. One LVD circuit card can control up to four (4) contactors. Any contactor can be controlled by any of the three control circuits on the card by setting of user-selectable switches. Where more than one distribution cabinet contains an LVD control circuit card, the control circuits on all LVD circuit cards can be set to any of the three MCA-controlled disconnect setpoints independently with user-selectable switches. Each of the three control circuits on any LVD card consists of two individual battery voltage monitors, both of which must sense low system voltage before disconnection can occur. This redundancy prevents a control circuit failure from unnecessarily disconnecting loads or batteries. The user can set the low voltage disconnect circuits for either automatic or manual reconnect. Automatic Reconnect: When system bus voltage recovers to a preset adjustable value, the low voltage disconnect circuits automatically reconnect the loads (or battery) to the system bus. Manual Reconnect: When system bus voltage has recovered to a preset adjustable value, the user must issue a command via the MCA to reconnect loads (or battery) to the system bus. A local switch provided in each Distribution Cabinet can be set to inhibit LVD operation for adjustment, maintenance, and repair purposes. A local indicator illuminates when the low voltage disconnect circuit has been inhibited. LVD operation is not inhibited in any other Distribution Cabinets in the power system. Restrictions Not available for List 2 or List 3 bays (no inter-bay busbar landings available). Ordering Notes 1) Order one (1) distribution bus panel for each List 21 per DISTRIBUTION BUS ARRANGEMENTS table. 2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
List 22: Two-Row Distribution Cabinet Features Accepts up to two distribution bus panels. Rated for up to 1,000 amperes of distribution.
List of Parts
Available for use in List 1, List 2, List 3, List 5, and List 6 bays. See also the description of the Quad Shunt circuit card under List 21 features.
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SAG582125000 Issue AT, June 28, 2007
See also the description of the Low Voltage Disconnect circuit card under List 21 features. Restrictions None Ordering Notes
1) Order up to two (2) distribution bus panels for each List 22 per DISTRIBUTION BUS ARRANGEMENTS table. 2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). List 23: Three-Row Distribution Cabinet Features Accepts up to three distribution bus panels. Rated for up to 1500 amperes of distribution. Available for use in List 1, List 2, List 3, List 5, and List 6 bays. See also the description of the Quad Shunt circuit card under List 21 features. See also the description of the Low Voltage Disconnect circuit card under List 21 features. Restrictions None Ordering Notes 1) Order up to three (3) distribution bus panels for each List 23 per DISTRIBUTION BUS ARRANGEMENTS table. 2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). List 24: Four-Row Distribution Cabinet Features Accepts up to four distribution bus panels. Rated for up to 2000 amperes of distribution. Available for use in List 1, List 2, List 3, List 5, and List 6 bays. See also the description of the Quad Shunt circuit card under List 21 features. See also the description of the Low Voltage Disconnect circuit card under List 21 features. Restrictions None Ordering Notes 1) Order up to four (4) distribution bus panels for each List 24 per DISTRIBUTION BUS ARRANGEMENTS table. List of Parts List of Parts
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2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5 (Distribution Devices). 3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs). List 29: Top Shield for Distribution Cabinet Features List of Parts
Plastic shield covers all wiring access openings in top of Distribution Cabinet. Individual cutouts can be removed for wiring as required for specific installation. Restrictions None. Ordering Notes 1) Where closed top cover is required, order one (1) List 29 for each List 21, 22, 23, and 24 ordered.
List 31: Interface Components for One (1) V200ECAB PCU Mounting Shelf Features
List of Parts
Provides components to add one (1) Model V200ECAB (-48V/200A), Spec. No. 588700801, PCU Mounting Shelf to the power system. Restrictions Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only. Do not order List 31 or 32 for bays for which List 34 (s) are ordered. Bays equipped with List 34 will not accept List 31 or 32. Ordering Notes 1) Order PCU Mounting Shelf, as required, per PD588700701/PD588700801. (NOTE: Order Spec. No. 588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf is not available in this power system.) 2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, or 42; and PD588700701/PD588700801. 3) Order PCUs, as required, per List 51. Each shelf holds up to four (4) PCUs.
List 32: Interface Components for One (1) V260ECAB PCU Mounting Shelf Features
List of Parts
Provides components to add one (1) Model V260ECAB (-48V/260A), Spec. No. 588703700, PCU Mounting Shelf to the power system. Restrictions Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only. Do not order List 31 or 32 for bays for which List 34(s) are ordered. Bays equipped with List 34 will not accept List 31 or 32.
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SAG582125000 Issue AT, June 28, 2007 Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588703600/PD588703700. (NOTE: Order Spec. No. 588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf is not available in this power system.) 2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, 42 and 43; and PD588703600/PD588703700. 3) Order PCUs, as required, per List 51 or 52. Each shelf holds up to four (4) PCUs. List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf Features Provides components to add one (1) Model V340/420ECAB (-48V/340/420A), Spec. No. 588704800, PCU Mounting Shelf to the power system. Restrictions Includes PCU Mounting Shelf-to-Power System/Distribution Assembly interconnect components only. Not available with List 40, 41, 42 or 43. Systems equipped with List 34 meet FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated emissions with no additional filters Do not order List 34(s) for bays for which List 31 or 32 are ordered. accept List 34. (See List 35.) Bays equipped with List 31 or 32 will not List of Parts
Do not order for field installation of Model V340/420ECAB PCU Mounting Shelves. For field installation, order List 35. Must allow 2 rack units (3.5) of space below bottom shelf if used with List 63 or 93. Must allow 1 rack unit (1.75) of space below bottom shelf if used with List 92. Rear access required for AC input connections when List 44 or 45 is not ordered. Ordering Notes 1) Order PCU Mounting Shelf, as required, per PD588704800. 2) Order PCU Mounting Shelf options, as required, PD588704800. 3) Order PCUs, as required, per List 54, 55. Each shelf holds up to four (4) PCUs. List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB PCU Mounting Shelf Features Provides components for field installation of one (1) Model V340/420ECAB, Spec. No. 588704800, PCU Mounting Shelf into the power system. Can be installed in bays equipped with Model V200ECAB shelves (List 31), Model V260ECAB shelves (List 32), or Model V340/420ECAB shelves (List 34). Restrictions Includes PCU Mounting Shelf-to-power system/Distribution Assembly interconnect components only. List 40, 41, 42 and 43 cannot be used with Model V340/420ECAB PCU Mounting Shelves (List 35). Systems equipped with List 35 meet FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated emissions with no additional filters. If List 35 is added to a bay equipped with List 43 (Top-Feed AC Wireway), wireway will not accommodate List 35 AC input wiring. List of Parts
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System Application Guide Spec. No. 582125000 (Model 1231V2) Ordering Notes 1) Order PCU Mounting Shelf, as required, per PD588704800. 2) Order PCU Mounting Shelf options, as required, PD588704800. 3) Order PCUs, as required, per List 54, 55. Each shelf holds up to four (4) PCUs. List 40: Optional PCU Mounting Shelf Class B Filter Features List of Parts
With option installed, system meets FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated emissions. Consists of four Part No. 433800199 Input Filter Assemblies (one for each PCU mounting position in a single shelf) and capacitor pigtail assemblies. Refer to PD588700701/588700801 (for List 51) or PD588703600/PD588703700 (for List 52) for further description. Restrictions For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only. Cannot be installed if List 41 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41, not both. Ordering Notes 1) Specify one (1) List 40 per PCU Mounting Shelf.
List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and Reconnect Features
List of Parts
When installed, PCUs are protected against damage due to AC input voltage exceeding 300V RMS. Consists of four Part No. 486390500 High AC Input Voltage Disconnect and Reconnect circuit card assemblies (one for each PCU mounting position in a single shelf). Refer to PD588700701/588700801 (for List 51) or PD588703600/PD588703700 (for List 52) for further description. Restrictions For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only. Cannot be installed if List 40 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41, not both. Ordering Notes 1) Specify one (1) List 41 per PCU Mounting Shelf.
List 42: Optional PCU Mounting Shelf AC Input Line Cords, length 14 ft. Features
List of Parts
Provides four (4) fourteen foot long AC input line cords, one per PCU mounting position (individual feed). Restrictions For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only. Ordering Notes 1) Specify one (1) List 42 per PCU Mounting Shelf.
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SAG582125000 Issue AT, June 28, 2007 Restrictions List 43 and 44 not available with List 42. List 43: Top Feed AC Wireway Features List of Parts
Consists of an AC wireway on left-hand side of system. Allows installer to route all AC input wiring into top of system and down to input terminals at each PCU Mounting Shelf. Wireway accepts four (4) 3/4" or 1 conduit fittings. Accommodates all available single-feed, dual-feed, and individual-feed shelf wiring options. See Arrangement of System Equipped With List 43 for equipment arrangement. Restrictions For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only. Installer to provide all input and equipment-ground wiring to terminals at each PCU Mounting Shelf. List 42 and 44 not available with List 43. Ordering Notes 1) For top feed AC, order one (1) List 43 per Bay. 2) Order PCU Mounting Shelf input option (number of feeds) per PD588700701/PD588700801 (List 31) or PD588703600/PD588703700 (List 32).
List 44: Top Mount AC Input Termination PanelSpecial Configuration Features List of Parts Consists of a pre-wired, top-mount AC termination panel. Provides input terminations for two (2) List 34 PCU Mounting Shelves. Panel accepts four (4) 3/4" or 1 conduit fittings, and (5) 1-1/2 conduit fittings. See Arrangement of System Configured with List 44 for equipment arrangement. Restrictions Must be used with two (2) List 34 PCU Mounting Shelves and one (1) List 21 one-row Distribution Cabinet only. Mounts only in Relay Rack Part Nos. 377334000, 377334300, 412404600, 412404700, 509827, and 514811. List 42 and 43 are not available with List 44. Ordering Notes 1) For top-mount AC termination, order one (1) List 44 per Bay. List 45: Top Mount AC Input Termination Panel Features Consists of a pre-wired, top-mount AC input termination panel. Provides input terminations for up to six (6) List 34 Rectifier Module Mounting Shelves (up to 24 individual feeds). Panel accepts (12) 3/4" conduit fittings. 4U high termination panel mounts on top of Distribution Cabinet, and can extend above relay rack. Distribution Cabinet can be mounted so that List 45 uses anywhere from 0-4U of rack space. See Arrangement of System Configured with List 45 for equipment arrangement. List of Parts
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System Application Guide Spec. No. 582125000 (Model 1231V2) Restrictions
For use with Model V340/420ECAB PCU Mounting Shelves (List 34) only. Not for use with List 31 or 32 shelves. Ordering Notes 1) For top-mount AC input termination, order one (1) List 45 per Bay. 2) Specify 0-4U of rack space List 45 is to occupy. (List 45 can extend above top of relay rack.) List 51: V50B50 PCU Features Provides one (1) Model V50B50, Spec. No. 486529901, 50 ampere / 48 volt power conversion unit. Refer to PD588700701/PD588700801 for PCU specifications. Restrictions For use in Model V200ECAB PCU Shelves (List 31). Ordering Notes 1) Each shelf holds up to four (4) PCUs. List 52: V65B50 PCU Features Provides one (1) Model V65B50, Spec. No. 486531800, 65 ampere / 48 volt power conversion unit. Refer to PD588703600/PD588703700 for PCU specifications. Restrictions For use in Model V260ECAB PCU Shelves (List 32). Ordering Notes 1) Each shelf holds up to four (4) PCUs. List 54: V85/105B50 PCU Features Provides one (1) Model V85/105B50, Spec. No. 486533900, 85/105 ampere, 5000 watt, 48 volt power conversion unit. Refer to PD588704800 for PCU specifications. Restrictions For use in Model V340/420ECAB PCU Shelves (List 34 or 35). Ordering Notes 1) Each shelf holds up to four (4) PCUs. List 55: V50/65B50 PCU List of Parts List of Parts List of Parts
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SAG582125000 Issue AT, June 28, 2007 Features
List of Parts
Provides one (1) Model V50/65B50, Spec. No. 486534300, 50/65 ampere, 3000 watt, 48 volt power conversion unit. Refer to PD588704800 for PCU specifications. Restrictions For use in Model V340/420ECAB PCU Shelves (List 34 or 35). Ordering Notes 1) Each shelf holds up to four (4) PCUs.
List 60: Optional 80A Converter Frame (Initial Frame) Features
List of Parts
Provides (1) Model MHSB80FRM, Spec. No. 588249600, -48V to +24V DC-DC 80A Converter Mounting Frame, installed in one PCU mounting position in a List 32 PCU Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly. Includes alarm cabling. Holds up to four (4) List 62 Converter Modules. For more information, refer to System Application Guide SAG588249600 in the Power System User Manual. Restrictions Occupies right-hand PCU mounting position in a List 32 PCU Mounting Shelf. Must be installed in Main Bay only. Installed in top PCU Mounting Shelf only. Maximum of one (1) List 60 per power system. For more capacity, order up to (3) List 61. Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). Ordering Notes 1) For initial Converter Mounting Frame, order (1) List 60. 2) For additional Converter Mounting Frames, order up to (3) List 61. 3) Order up to four (4) converter modules (List 62) for List 60.
List 61: Optional 80A Converter Frame (Expansion Frame) Features
List of Parts
Provides (1) Model MHSB80FRM, Spec. No. 588249600, -48V to -+24V DC-DC 80A Converter Mounting Frame, installed in one PCU mounting position in a List 32 PCU Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly. Includes alarm cabling that plugs into cabling of previous frame. Holds up to four (4) List 62 Converter Modules. For more information, refer to System Application Guide SAG588249600 in the Power System User Manual. Restrictions Occupies right-hand PCU mounting position in a List 32 PCU Mounting Shelf. Page 26 of 123
System Application Guide Spec. No. 582125000 (Model 1231V2) Must be installed in Main Bay only. Installed in next available PCU Mounting Shelf.
Must be used in conjunction with List 60 and a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). If ordering more than one (1) List 61, the dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC) must be installed in bus position A (row 1, bottom row) of the distribution cabinet. Ordering Notes 1) For initial Converter Mounting Frame, order (1) List 60. 2) For additional Converter Mounting Frames, order up to (3) List 61. 3) Order up to four (4) converter modules (List 62) for List 61. List 62: Optional 20A Converter Module Features Provides Model MHSB20A, Spec. No. 486800128, -48V to +24V (20 ampere) Converter Module For more information, refer to System Application Guide SAG588249600 in the Power System User Manual. Restrictions For use with List 60, 61, 63, 64, 65 and 66 only. List 63: Optional 160A Converter Shelf (Initial Shelf) Features List of Parts
List of Parts
Provides (1) Model MHSB160CAB, Spec. No. 588249700, -48V to +24V DC-DC 160A Converter Mounting Shelf. Includes input cabling, output cabling and system busbar adapters. Includes alarm cabling for List 63 and List 64. Holds up to eight (8) List 62 Converter Modules. For more information, refer to SAG588249700 in the Power System User Manual. Restrictions Maximum of one (1) List 63 per Power System. For more capacity, order (1) List 64. Must be installed in Main Bay only. Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). Distribution panel assembly must be installed in bus position A (row 1, bottom row) of the distribution cabinet. Designed for use in systems configured with up to four (4) PCU Mounting Shelves (List 32) and no List 80 or 82, or up to three (3) PCU Mounting Shelves (List 32) with List 80 or 82. See Dimensions and Arrangement of System Configured with Lists 23, 32, 60, 61, 63 and 64 for typical equipment arrangement. Must be located directly beneath bottom (last) PCU Mounting Shelf. List 92 is not available when List 63 is ordered.
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SAG582125000 Issue AT, June 28, 2007
Bay will accommodate a maximum total of (4) List 63, List 64 and List 93. Must allow 2 rack units (3.5) of space above top Converter Shelf if used with List 34. Ordering Notes 1) For initial Converter Mounting Shelf, order (1) List 63. 2) For an additional Converter Mounting Shelf, order (1) List 64. 3) Order up to eight (8) converter modules (List 62) for List 63. List 64: Optional 160A Converter Shelf (Expansion Shelf) Features Provides (1) Model MHSB160CAB, Spec. No. 588249700, -48V to +24V DC-DC 160A Converter Mounting Shelf. Includes input cabling and output cabling to a dual voltage bus distribution assembly. Holds up to eight (8) List 62 Converter Modules. For more information, refer to SAG588249700 in the Power System User Manual. Restrictions Maximum of one (1) List 64 per Power System. Must be installed in Main Bay only. List of Parts
Must be used in conjunction with a List 63 and a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). Distribution panel assembly must be installed in bus position A (row 1) of the distribution cabinet. Must be located directly beneath List 63. List 92 is not available when List 64 is ordered. Bay will accommodate a maximum total of (4) List 63, List 64 and List 93. Ordering Notes 1) For initial Converter Mounting Shelf, order (1) List 63. 2) For an additional Converter Mounting Shelf, order (1) List 64. 3) Order up to eight (8) converter modules (List 62) for List 64. List 65: Optional 40A Converter Frame (Initial Frame) Features Provides (1) Model MHSB40FRM, Spec. No. 588250100, -48V to +24V DC-DC 40A Converter Mounting Frame, installed in one PCU mounting position in a List 34 PCU Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly. Includes alarm cabling. Holds up to two (2) List 62 Converter Modules. For more information, refer to System Application Guide SAG588250100 in the Power System User Manual. Restrictions Occupies left-hand PCU mounting position in a List 34 PCU Mounting Shelf. List of Parts
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System Application Guide Spec. No. 582125000 (Model 1231V2) Must be installed in Main Bay only. Must be installed in top PCU Mounting Shelf only.
Maximum of one (1) List 65 per power system. For more capacity, order up to (3) List 66. Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). Ordering Notes 1) For initial Converter Mounting Frame, order (1) List 65. 2) For additional Converter Mounting Frame, order (1) to (3) List 66. 3) Order up to two (2) converter modules (List 62) for List 65. List 66: Optional 40A Converter Frame (Expansion Frame) Features
List of Parts
Provides (1) Model MHSB40FRM, Spec. No. 588250100, -48V to -+24V DC-DC 40A Converter Mounting Frame, installed in one PCU mounting position in a List 34 PCU Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly. Includes alarm cabling that plugs into cabling of previous frame. Holds up to two (2) List 62 Converter Modules. For more information, refer to System Application Guide SAG588250100 in the Power System User Manual. Restrictions Occupies left-hand PCU mounting position in a List 34 PCU Mounting Shelf. Must be installed in Main Bay only. Installed in next available PCU Mounting Shelf. Must be used in conjunction with List 65 and a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC). If ordering more than one (1) List 66, the dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB, or LC) must be installed in bus position A (row 1) of the distribution cabinet. Ordering Notes 1) For initial Converter Mounting Frame, order (1) List 65. 2) For additional Converter Mounting Frames, order (1) to (3) List 66. 3) Order up to two (2) converter modules (List 62) for List 66.
List 71: Optional Audible Alarm and Alarm Termination Circuit Card Features
List of Parts
Provides an Alarm Termination/Audible Alarm circuit card (509539). This circuit card is interconnected to the MCA. The circuit card provides spring-clamp type terminals for connection of customer wiring to the MCA's external alarm circuits in lieu of the standard alarm cable. Includes a local audible alarm-sounding device connected to the external audible alarm contacts. The audible alarm can be silenced locally. Restrictions Must be located in Main Bay only.
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SAG582125000 Issue AT, June 28, 2007
Audible alarm is inoperative when used with List 12 or 13 MCA (no audible alarm relay contacts available). List 72: Vortex WinLink Hardware (Modem Interface) Features Provides a 2400 bits/s Modem circuit card, Spec. No. 486781300, plus associated hardware. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). Ordering Notes List of Parts
1) Order this option or List 74, 75, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex WinLink Software. List 73: Vortex WinLink Software Features Provides Spec. No. 041182000 (Vortex WinLink Software). Vortex WinLink Software provides the user the ability to remotely communicate with multiple VPS's equipped with the Vortex WinLink Hardware option. Only one VPS can be remotely connected at a time. This allows a user to remotely monitor, control, and adjust the VPS via Vortex WinLink. Remote communication is done over dial-up phone lines when the VPS is equipped with the modem interface. With Vortex WinLink Software, the same tasks accomplished via the VPS's MCA local interface pad can be done remotely. This includes alarm monitoring, voltage/current monitoring, and adjustment of alarm and control circuits. The Vortex WinLink software, Spec. No. 041182000, runs under the Windows 95/NT platform. Ordering Notes 1) Only one List 73 required for each computer installation. List 74: Combination Modem/RS-232 Interface Option Features Provides a Modem circuit card, an RS-232 circuit card, and associated mounting hardware. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). Ordering Notes 1) Order this option or List 72, 75, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex WinLink Software via modem or RS-232 connection. List of Parts List of Parts
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System Application Guide Spec. No. 582125000 (Model 1231V2) List 75: Ethernet Interface OptionWinLink Compatible + Web Interface Features Provides an Ethernet circuit card and associated mounting hardware. Ethernet circuit card is WinLink Compatible & provides a Web Interface. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). The Ethernet card requires an MCA with firmware version 5.2.0 or later. Ordering Notes List of Parts
SAG582125000 Issue AT, June 28, 2007
1) Order this option or List 72, 74, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex WinLink Software or Web Interface. List 76: Ethernet Interface OptionWinLink Compatible + Web Interface + SNMP Features Provides an Ethernet circuit card and associated mounting hardware. Ethernet circuit card is WinLink Compatible & provides a Web Interface and SNMP. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). The Ethernet card requires an MCA with firmware version 5.2.0 or later. Ordering Notes 1) Order this option or List 72, 74, 75, 77 or 78 for each Power System (MCA) to be accessed via Vortex WinLink Software or Web Interface. List 77: Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Monitoring Option Features Provides an Ethernet circuit card and associated mounting hardware. Ethernet circuit card is WinLink Compatible & provides a Web Interface, Battery Reserve Time Prediction Feature and Battery Health Prediction Feature. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). The Ethernet card requires an MCA with firmware version 5.2.0 or later. List of Parts List of Parts
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SAG582125000 Issue AT, June 28, 2007 Ordering Notes
1) Order this option or List 72, 74, 75, 76 or 78 for each Power System (MCA) to be accessed via Vortex WinLink Software or Web Interface. List 78: Ethernet Interface OptionWinLink Compatible + Web Interface + Battery Monitoring Option + SNMP Features Provides an Ethernet circuit card and associated mounting hardware. Ethernet circuit card is WinLink Compatible & provides a Web Interface, Battery Reserve Time Prediction Feature, Battery Health Prediction Feature, and SNMP. This option plugs into the MCA. Restrictions Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed. Do not order this option when the power system is equipped with List 80 (LMS1000). The Ethernet card requires an MCA with firmware version 5.2.0 or later. Ordering Notes 1) Order this option or List 72, 74, 75, 76 or 77 for each Power System (MCA) to be accessed via Vortex WinLink Software or Web Interface. List 79: Capacitor Pre-charge Assembly Features List of Parts Pre-charges load capacitors through the terminals of a GJ/218 type circuit breaker or TPH type fuseholder. Includes 3 ft. long clip leads. Includes mounting bracket. List of Parts List of Parts
List 80: LMS1000 Features
Provides a Model LMS1000, Spec. No. 58650500002, Master Node cabinet and CPU circuit card. The LMS1000 is a programmable monitoring, controlling, and data acquisition system designed for use in telecommunications power sites. Refer to the separate LMS1000 instruction manual for further information. Also supplied is an RS-485 Communications Interface Circuit Card Assembly, Spec. No. 486781400. This assembly plugs onto the MCA circuit card, and allows the MCA to interface with the LMS1000, via an RS-485 port. Also provided is an interface cable that interconnects the MCA and the LMS1000. Restrictions Must be located in Main Bay only. Cannot be installed if List 82 is ordered. The power system can only accommodate List 80 or List 82, not both. A maximum of one (1) List 80 can be used per power system, and must be mounted in a 2U space between the distribution enclosure and the top PCU Mounting Shelf in the Main Bay.
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System Application Guide Spec. No. 582125000 (Model 1231V2) Do not order List 72, 74, 75, 76, 77 or 78 when List 80 is ordered. Ordering Notes
1) Order LMS1000 options as required per SAG586505000 (example; input/output cards to monitor points external to the power system). List 82: Battery Thermal Runaway Management System Features Provides Spec. No. 486103800. The Battery Thermal Runaway Management System is designed to prevent battery thermal runaway should overheating occur. For more information, refer to the Battery Thermal Runaway Management System instruction manual. Restrictions Must be located in Main Bay only. Cannot be installed if List 80 is ordered. The power system can only accommodate List 82 or List 80, not both. A maximum of two (2) List 82 can be used per power system, and must be mounted in a 2U space between the distribution enclosure and the top PCU Mounting Shelf in the Main Bay. List 90: Battery Tray List of Parts Provides a battery tray mounted at the bottom of the relay rack. Designed to accommodate four (4) PowerSafe Model 12VX100, 12 volt, 100 AH VRLA batteries. (See Battery Manufacturer Information.) Tray dimensions are 21.3 wide X 21.5 deep X 3 high. Height of tray with batteries is 10. See Dimensions of System Configured with List 90 Battery Trays under Physical Size Information for a typical battery tray arrangement. Ordering Notes 1) Order multiples of List 90 for more than one (1) battery tray. List 92: Battery Stand Features Complete battery stand List of Parts platform, including monitoring options. For more information, refer to SAG588820000. When List 92 is ordered as part of the VPS, the power system can be mounted in a relay rack on top of the battery stand. Restrictions Cannot be used if List 63 or 64 is ordered. Must allow 1 rack unit (1.75) of space at bottom of relay rack if used with List 34. Battery Stands LVBD option not available when power system is equipped with V340/420ECAB PCU Mounting Shelf (List 34). Features List of Parts
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SAG582125000 Issue AT, June 28, 2007
List 93: Battery Tray, Pre-cabled Features
List of Parts
Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as one (1) 48V string. Battery cabling is factory-connected to Power System main bus. Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below. Tray dimensions are 21.3 wide X 22.4 deep. See Dimensions of System Configured with List 93 Battery Trays under Physical Size Information for a typical battery tray arrangement. Trays can be ordered with or without Battery Disconnect circuit breakers. When circuit breakers are ordered, one is provided in the 48V lead of each battery string (1 circuit breaker per tray). Ordering Notes 1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions below. 2) Order batteries separately. The following table lists batteries recommended for use with List 93. Manufacturer* Model Emerson Network Power Part No. FA12150 122018 125453 -122010 ---112795 -Rated 8-Hr. Capacity (Ah) 150 150 150 170.8 155 125 155 125 155 167 Dimension WxLxH (Inches) 4.92 x 21.97 x 12.70 4.90 x 22.00 x 11.75 4.90 x 22.00 x 12.70 4.92 x 22.05 x 12.60 4.92 x 22.09 x 12.44 4.96 x 21.97 x 10.67 4.96 x 21.97 x12.64 4.90 x 22.00 x 11.15 4.90 x 22.00 x 11.15 4.92 x 22.05 x 12.60 Required Tray Spacing 8U 7U 8U 8U 8U 7U 8U 7U 7U 8U Weight (lbs)
C&D Deka Unigy I Douglas Douglas Enersys PowerSafe Fiamm Fiamm GNB Marathon GNB Marathon Northstar
FA 12-150F 12AVR-150ET DGS12-150F DGS12-170F 12V155F 12FAT125 12FAT155 M12V125FT M12V155FT NSB170FT
131 115 137 129.6 148 110.23 132.25 105 119 131
* See Battery Manufacturer Information.
3) Specify rack spacing of 7U (12.25) or 8U (14) between trays and above top tray as required for battery clearance. See table above. 4) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary according to the batteries to be installed. Battery cables will be lugged as shown in the following table. The table is provided for reference only. Battery Lug Kit Part Numbers (Kit provides two lugs for one tray.) Battery Specified C&D FA 12-150F Deka Unigy I 12AVR-150ET Ordered Without Circuit Breaker 528235 528235 Continued Ordered With Circuit Breaker 125A or Higher 528235 528235 Ordered With Circuit Breaker 100A or Lower 528234 528234
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System Application Guide Spec. No. 582125000 (Model 1231V2) Battery Lug Kit Part Numbers (Kit provides two lugs for one tray.) Douglas DGS12-150F Douglas DGS12-170F Enersys PowerSafe 12V155F Fiamm 12FAT125 Fiamm 12FAT155 GNB Marathon M12V125FT GNB Marathon M12V155FT Northstar NSB170FT 528237 528235 528235 528235 528235 528235 528235 528235 528237 528235 528235 528235 528235 528235 528235 528235
528236 528234 528234 528234 528234 528234 528234 528234
5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered. 6) An assembly for connection of all List 93s is automatically added to the order. Part number depends on system configuration. 7) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table. Ampere Rating Part Number Electrical/Mechanical Trip (Black Handle)
1
Electrical Trip2 (White Handle) 256694400 256694800 256695200 256695600 256696000 100762 100764 121809
50 256694300 60 256694700 70 256695100 75 256695500 100 256695900 125 100765 150 100763 200 121810 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical or manual trip condition. 2 Provides an alarm during an electrical trip condition only.
8) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray. Restrictions Maximum number of List 93s per bay is four (4). A single List 93 must mount at bottom of bay. Multiple List 93s must mount starting at bottom of bay and working upward. Bay will accommodate a maximum total of (4) List 63, List 64 and List 93. Must allow 2 rack units (3.5) of space below bottom PCU Mounting Shelf if used with List 34.
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SAG582125000 Issue AT, June 28, 2007 List AA: Distribution Bus Module (Part No. 509840) (24) Fuse/Circuit Breaker System Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4"
GROUND BUSBAR 5/8" 5/8"
LOAD RETURN CONNECTIONS LOAD CONNECTIONS
LOADS 1/4-20 THREADED HOLE, 48 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
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System Application Guide Spec. No. 582125000 (Model 1231V2) List AB: Distribution Bus Module (Part No. 428316100) (3) GJ/218 Circuit Breaker System Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity (3) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Restrictions
Can be installed in bus positions A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in bus position D (row 4) of a 4-bus row cabinet. See also List AC for similar application in bus position D (row 4). Panel is designed to mount circuit breakers in the following possible combinations: (3) 100A to 250A (1) 100A to 250A and (1) 300A or 400A (1) 600A Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 1"
LOAD CONNECTIONS LOAD RETURN CONNECTIONS GROUND BUSBAR 1.5" 1"
1" 1"
LOADS
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SAG582125000 Issue AT, June 28, 2007 List AC: Distribution Bus Module (Part No. 507198) (3) GJ/218 Circuit Breaker System Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity (3) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4). See also List AB for similar application in bus positions A-C (rows 1-3). Panel is designed to mount circuit breakers in the following possible combinations: (3) 100A to 250A (1) 100A to 250A and (1) 300A or 400A (1) 600A Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
LOAD CONNECTIONS LOAD RETURN CONNECTIONS GROUND BUSBAR 1.5" 1"
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUSTSUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
1"
1" 1"
LOADS
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System Application Guide Spec. No. 582125000 (Model 1231V2) List AD: Distribution Bus Module (Part No. 509565) (8) GJ/218 Circuit Breaker System Positions (Upper Two Rows) Features Single Voltage Distribution (-48V) 1,000A Maximum Capacity (500A per side) (8) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Restrictions Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List AE for similar application in bus positions A and B (rows 1 and 3) or B and C (rows 2 and 3). Panel is designed to mount circuit breakers in the following possible combinations per side: (4) 100A to 250A (2) 100A to 250A and (1) 300A or 400A (2) 300A or 400A (1) 600A and (1) 100A to 250A Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to right, starting with the highest capacity and working to the lowest capacity on each side. Ordering Notes 3) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 4) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") LOAD CONNECTIONS 1-7/8" GROUND BUSBAR 1" LOAD RETURN CONNECTIONS 1" 1"
LOADS
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SAG582125000 Issue AT, June 28, 2007 List AE: Distribution Bus Module (Part No. 509648) (8) GJ/218 Circuit Breaker System Positions (Lower Two Rows) Features Single Voltage Distribution (-48V) 1,000A Maximum Capacity (500A per side) (8) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Restrictions Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C (rows 2 and 3). See also List AD for similar application in bus positions C and D (rows 3 and 4). Panel is designed to mount circuit breakers in the following possible combinations per side: (4) 100A to 250A (2) 100A to 250A and (1) 300A or 400A (2) 300A or 400A (1) 600A and (1) 100A to 250A Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to right, starting with the highest capacity and working to the lowest capacity on each side. Ordering Notes 5) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 6) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") LOAD CONNECTIONS 1-7/8" GROUND BUSBAR 1" LOAD RETURN CONNECTIONS 1" 1"
LOADS
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System Application Guide Spec. No. 582125000 (Model 1231V2) List AG: Distribution Bus Module (Part No. 514010) (2) TPH Fuse System Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity (2) Distribution Fuse Mounting Positions (70 to 600A TPH-Type) Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Does not provide connection for load returns (see Ordering Notes). Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG. 2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per Table 1. 3) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" LOAD CONNECTIONS 2-1/8" 1"
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" 2-1/8" LOAD CONNECTIONS
LOAD
LOAD
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SAG582125000 Issue AT, June 28, 2007 List AH: Distribution Bus Module (Part No. 500676) Ground Bar Assembly for Use with Up to (2) List AG, AJ, CG or CJ Features Single Voltage Distribution (-48V) 1000A Maximum Capacity
Groundbar Assembly for Use with Up to Two (2) List AG, AJ, CG or CJ if internal load returns are required Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Ordering Notes 1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG, List AJ, List CG or List CJ.
GROUND BUSBAR 2" 1" 2" 2" 2" 2"
3/8-16 CAPTIVE NUT, 24 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOAD RETURN CONNECTIONS
1"
2"
2"
2"
2"
2"
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System Application Guide Spec. No. 582125000 (Model 1231V2) List AJ: Distribution Bus Module (Part No. 520819) (2) TPH Fuse System Positions with Load Metering Shunts Features Single Voltage Distribution (-48V) 500A Maximum Capacity (2) Distribution Fuse Mounting Positions (70 to 600A TPH-Type)
(1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected to the LMS1000 unless otherwise specified. Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Does not provide connection for load returns (see Ordering Notes). Ordering Notes 1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AJ. 2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per Table 1. 3) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" LOAD CONNECTIONS 2-1/8"
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" 2-1/8" LOAD CONNECTIONS
LOAD
LOAD
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SAG582125000 Issue AT, June 28, 2007 List AK: Distribution Bus Module (Part No. 520805) (24) Fuse/Circuit Breaker System Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). Restrictions Provides no ground return busbar. Ground return connections must be made outside of Power Distribution Cabinet, or to List AL. Note: Ground return connections for optional Alarm-Type Fuse Distribution Assembly (Kit P/N 514432) must also be made outside of Power Distribution Cabinet. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. NOTE: Additional restrictions apply if used in conjunction with a List AL. See List AL for restrictions. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load lugs for four (4) positions of a bullet nose-type distribution assembly.
5/8"
LOAD CONNECTIONS
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System Application Guide Spec. No. 582125000 (Model 1231V2) List AL: Distribution Bus Module Ground Bar Assembly for Use with Up to (2) List AK Features
Groundbar Assembly for use with up to two (2) List AK when internal load returns are required 1000A Maximum Capacity Restrictions Can be installed in a 2- or 3-bus row cabinet. Must be installed in top row. Must be installed in the same bus row as a List AK. Ordering Notes 1) To terminate load returns within the distribution cabinet, order one (1) List AL for up to two (2) List AK.
5/8" 5/8" LOAD RETURN CONNECTIONS
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SAG582125000 Issue AT, June 28, 2007 List AM: Distribution Bus Module (Part No. 524632) (20) Fuse/Circuit Breaker System Positions (1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). (1) Input Disconnect Fuse / Circuit Breaker 3-Pole Mounting Position (3 to 100A TPS/TLS-Type Fuse / 1 to 250A Bullet Nose Type Circuit Breaker). Disconnects all loads in row from system main bus. Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND BUSBAR 5/8" 5/8"
LOAD RETURN CONNECTIONS LOAD CONNECTIONS
EMPTY MOUNTIG POSITION
INPUT DISCONNECT
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System Application Guide Spec. No. 582125000 (Model 1231V2) List BA: Distribution Bus Module (Part No. 520600) (12) Fuse/Circuit Breaker System Positions with LVD (8) Fuse/Circuit Breaker System Positions without LVD Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(12) LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (8) Non-LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Low Voltage Load Disconnect Contactor Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR 5/8" 5/8" LOAD RETURN CONNECTIONS LOAD CONNECTIONS
BUS A LOADS (NO LVD)
BUS B LOADS (LVD)
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007 List CA: Distribution Bus Module (Part No. 509846) (20) Fuse/Circuit Breaker System Positions w/LVLD Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). Low Voltage Load Disconnect Contactor Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. Circuit breakers with greater than 100 ampere rating occupy two mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose-Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR 5/8" 5/8" LOAD RETURN CONNECTIONS LOAD CONNECTIONS
LVD CONTACTOR
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System Application Guide Spec. No. 582125000 (Model 1231V2) List CB: Distribution Bus Module (Part No. 509904) (3) GJ/218 Circuit Breaker System Positions w/LVLD Features Single Voltage Distribution (-48V) 500A Maximum Capacity (3) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Low Voltage Load Disconnect Contactor Restrictions
Can be installed in any bus position A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in bus position D (row 4) of a four-bus row cabinet. See also List CD for similar application in bus position D (row 4). Panel is designed to mount circuit breakers in the following possible combinations: (3) 100A to 250A (1) 100A to 250A and (1) 300A or 400A (1) 600A Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
LOAD CONNECTIONS LOAD RETURN CONNECTIONS GROUND BUSBAR 1.5"
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST SUPPLY BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 1"
1"
1" 1"
LOADS
LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007 List CD: Distribution Bus Module (Part No. 507197) (3) GJ/218 Circuit Breaker System Positions w/LVLD Features Single Voltage Distribution (-48V) 500A Maximum Capacity (3) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Low Voltage Load Disconnect Contactor Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4).. See also List CB for similar application in bus positions A-C (rows 1-3). Panel is designed to mount circuit breakers in the following possible combinations: (3) 100A to 250A (1) 100A to 250A and (1) 300A or 400A (1) 600A Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
LOAD CONNECTIONS LOAD RETURN CONNECTIONS GROUND BUSBAR 1" 1" 1" 1.5" 1"
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST SUPPLY BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOADS
LVD CONTACTOR
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System Application Guide Spec. No. 582125000 (Model 1231V2) List CE: Distribution Bus Module (Part No. 509563) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows) Features Single Voltage Distribution (-48V) 1,000A Maximum Capacity (500A per side) (8) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Low Voltage Load Disconnect Contactor Restrictions Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List CF for similar application in bus positions A and B (rows 1 and 2). Panel is designed to mount circuit breakers in the following possible combinations per side: (4) 100A to 250A (2) 100A to 250A and (1) 300A or 400A (2) 300A or 400A (1) 600A and (1) 100A to 250A Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to right, starting with the highest capacity and working to the lowest capacity on each side. Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES(CUSTOMER MUST SUPPLY BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") LOAD CONNECTIONS 1-7/8" UPPER LVD CONTACTOR
1" LOAD RETURN CONNECTIONS 1" 1"
LOADS CONTROLLED BY UPPER LVD CONTACTOR
LOADS CONTROLLED BY LOWER LVD CONTACTOR
LOWER LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007
List CF: Distribution Bus Module (Part No. 509646) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows) Features Single Voltage Distribution (-48V) 1,000A Maximum Capacity (500A per side) (8) Load Distribution Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS. Low Voltage Load Disconnect Contactor Restrictions Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C (rows 2 and 3). See also List CE for similar application in bus positions C and D (rows 3 and 4). Panel is designed to mount circuit breakers in the following possible combinations per side: (4) 100A to 250A (2) 100A to 250A and (1) 300A or 400A (2) 300A or 400A (1) 600A and (1) 100A to 250A Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to right, starting with the highest capacity and working to the lowest capacity on each side. Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES(CUSTOMER MUST SUPPLY BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") LOAD CONNECTIONS 1-7/8" UPPER LVD CONTACTOR
1" LOAD RETURN CONNECTIONS 1" 1"
LOADS CONTROLLED BY UPPER LVD CONTACTOR
LOWER LVD LOADS CONTACTOR CONTROLLED BY LOWER LVD CONTACTOR
Page 52 of 123
System Application Guide Spec. No. 582125000 (Model 1231V2) List CG: Distribution Bus Module (Part No. 514037) (2) TPH Distribution Fuse Positions w/LVLD Features Single Voltage Distribution (-48V) 500A Maximum Capacity (2) Distribution Fuse Mounting Positions (70 to 600A TPH-Type) Low Voltage Load Disconnect Contactor Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Does not provide connection for load returns (see Ordering Notes). Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CG. 2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per Table 1. 3) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" LOAD CONNECTIONS 2-1/8" 1" 3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" 2-1/8" LOAD CONNECTIONS
LOAD
LOAD
LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007
List CJ: Distribution Bus Module (Part No. 520937) (2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD Features Single Voltage Distribution (-48V) 500A Maximum Capacity (2) Distribution Fuse Mounting Positions (70 to 600A TPH-Type)
(1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected to the LMS1000 unless otherwise specified. Low Voltage Load Disconnect Contactor Restrictions Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Does not provide connection for load returns (see Ordering Notes). Ordering Notes 1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CJ. 2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per Table 1. 3) Order load lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" 2-1/8" 3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" 2-1/8" LOAD CONNECTIONS
LOAD CONNECTIONS
LOAD
LOAD
LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007
Home List EA: Distribution Bus Module (Part No. 509852) (16) Fuse/Circuit Breaker System Positions and (4) Fuse/Circuit Breaker Battery Disconnect Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). (4) Battery Disconnect Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers) Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet. Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.) Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load and battery lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
LOAD RETURN CONNECTIONS GROUND BUSBAR LOAD CONNECTIONS 5/8" 5/8"
BATTERY (LOAD SIDE) CONNECTIONS
LOADS 1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") BATTERY DISCONNNECTS
Page 55 of 123
SAG582125000 Issue AT, June 28, 2007
List GB: Distribution Bus Module (Part No. 513963) (8) Fuse/Circuit Breaker System Positions w/LVD and (1) TPH Fuse Battery Disconnect Position Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432). (1) Battery Disconnect Fuse Mounting Position (70 to 600A TPH-Type) Low Voltage Load Disconnect Contactor Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet. Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.) Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single TPS/TLS-type fuseholder or Bullet Nose-type circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order battery disconnect fuse, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm fuse (18/100A) per Table 1. 5) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 6) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each battery disconnect position per Table 7 (Lugs). 7) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 16 PLACES CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) LOAD RETURN CONNECTIONS GROUND BUSBAR LOAD CONNECTIONS 5/8" 5/8" 1/4-20 THREADED HOLE, 16 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") 3/4" 3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-14") 1-3/4" 2-1/2" BATTERY (LOAD SIDE) CONNECTIONS 1"
LOADS
BATTERY DISCONNECT
LVD CONTACTOR
Page 56 of 123
System Application Guide Spec. No. 582125000 (Model 1231V2) List JA: Distribution Bus Module (Part No. 524482) (4) 48V Fuse/Circuit Breaker System Positions and (16) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V) 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
(4) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers) (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JA must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR +24V LOAD CONNECTIONS (SUBSYSTEM) 5/8" 5/8" LOAD RETURN CONNECTIONS -48V LOAD CONNECTIONS (SYSTEM)
+24V LOADS (SUBSYSTEM) 1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") -48V LOADS (SYSTEM) +24V INPUT (Factory Connection)
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SAG582125000 Issue AT, June 28, 2007 List JB: Distribution Bus Module (Part No. 524496) (12) 48V Fuse/Circuit Breaker System Positions and (8) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V)
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity (12) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
+24V LOADS (SUBSYSTEM)
+24V INPUT (Factory Connection)
-48V LOADS (SYSTEM)
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System Application Guide Spec. No. 582125000 (Model 1231V2) List JC: Distribution Bus Module (Part No. 524620) (14) 48V Fuse/Circuit Breaker System Positions and (6) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V) 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
(14) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (6) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
-48V LOADS (SYSTEM)
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SAG582125000 Issue AT, June 28, 2007 List JD: Distribution Bus Module (Part No. 524788) (14) 48V Fuse/Circuit Breaker System Positions and (8) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V)
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity (14) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
+24V SUBSYSTEM LOAD CONNECTIONS LOAD RETURN CONNECTIONS -48V SYSTEM LOAD CONNECTIONS
+24V LOADS (SUBSYSTEM) +24V INPUT (Factory Connection)
-48V LOADS (SYSTEM)
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System Application Guide Spec. No. 582125000 (Model 1231V2) List KA: Distribution Bus Module (Part No. 524571) (4) 48V Fuse/Circuit Breaker System Positions and (16) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V)
320A Maximum 48V System bus capacity, 480A Maximum +24V Subsystem bus capacity. (4) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers. (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Must be installed in bus position A (row 1) of a 1-, 2-, 3- or 4-bus row cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
+24V LOADS (SUBSYSTEM) 1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") -48V LOADS (SYSTEM) +24V INPUT (Factory Connection)
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SAG582125000 Issue AT, June 28, 2007 List LB: Distribution Bus Module (Part No. 524578) (8) 48V Fuse/Circuit Breaker System Positions w/LVD and (8) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V)
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). Low Voltage System Load Disconnect Contactor Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LB must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR +24V LOAD CONNECTIONS (SUBSYSTEM) 5/8" 5/8" -48V LOAD CONNECTIONS (SYSTEM) LOAD RETURN CONNECTIONS
-48V LOADS (SYSTEM)
LVD CONTACTOR
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System Application Guide Spec. No. 582125000 (Model 1231V2) List LC: Distribution Bus Module (Part No. 524583) (12) 48V Fuse/Circuit Breaker System Positions w/LVD and (4) +24V Fuse/Circuit Breaker Subsystem Positions Features Dual Voltage Distribution (48V and +24V) 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
(12) Load Distribution Fuse / Circuit Breaker Mounting Positions (48V System Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit P/N 514432). (4) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers. Low Voltage System Load Disconnect Contactor Restrictions Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system. Must be installed in Main Bay only. Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB, RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LC must be installed in bus position A (row 1) of the distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order load lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR +24V LOAD CONNECTIONS (SUBSYSTEM) 5/8" 5/8" -48V LOAD CONNECTIONS (SYSTEM) LOAD RETURN CONNECTIONS
+24V LOADS +24V INPUT (SUB(Factory SYSTEM) Connection) 1/4-20 THREADED HOLE, 32 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
-48V LOADS (SYSTEM)
LVD CONTACTOR
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SAG582125000 Issue AT, June 28, 2007 List NA: Distribution Bus Module (Part No. 514336) (20) Fuse/Circuit Breaker Battery Disconnect Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity
(20) Battery Disconnect Fuse / Circuit Breaker Mounting Positions (3 to 50A TLS/TPS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers) Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet. Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.) Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 gauge. Ordering Notes 1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers). 2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses). 3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses). 4) Order battery and return lugs (two hole, 1/4 bolt clearance hole, 5/8 centers) as required for each distribution position per Table 6 or 8 (Lugs). 5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES (CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE) 3/4" GROUND BUSBAR 5/8" 5/8" BATT. RETURN CONNECTIONS BATTERY CONNECTIONS
BATTERY DISCONNECTS 1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
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System Application Guide Spec. No. 582125000 (Model 1231V2) List NB: Distribution Bus Module (Part No. 513809) (3) GJ/218 Circuit Breaker Battery Disconnect Positions Features Single Voltage Distribution (-48V) 500A Maximum Capacity (3) Battery Disconnect Circuit Breaker Mounting Positions (100 to 600A GJ/218-Type) NOTE RESTRICTIONS Restrictions Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet. Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.) Panel is designed to mount circuit breakers in the following possible combinations: (3) 100A to 250A (1) 100A to 250A and (1) 300A or 400A (1) 600A Ordering Notes 1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit Breakers). 2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
BATTERY (LOAD SIDE) CONNECTIONS
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
1" 1" 1"
BATTERY DISCONNECT
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SAG582125000 Issue AT, June 28, 2007 List NC: Distribution Bus Module (Part No. 514025) (1) TPH Fuse Battery Disconnect Position Features Single Voltage Distribution (-48V) 500A Maximum Capacity (1) Battery Disconnect Fuse Mounting Position (70 to 600A TPH-Type) Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. Ordering Notes 1) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuse (18/100A) per Table 1. 2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") BATTERY (RETURN SIDE) CONNECTIONS GROUND BUSBAR 2-1/8" 2-1/8" 1" 2-1/8" 2-1/8" BATTERY (LOAD SIDE) CONNECTIONS 1"
BATTERY DISCONNECT
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System Application Guide Spec. No. 582125000 (Model 1231V2) List ND: Distribution Bus Module (Part No. 514030) (2) TPH Fuse Battery Disconnect Positions Features Single Voltage Distribution (-48V) 960A Maximum Capacity (2) Battery Disconnect Fuse Mounting Positions (70 to 600A TPH-Type) Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.) Ordering Notes 1) Order fuses, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per Table 1. 2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required for each distribution position per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-1/8" BATTERY (LOAD SIDE) CONNECTIONS 2-1/8" 1" 2-1/8" 2-1/8" BATTERY (LOAD SIDE) CONNECTIONS
BATTERY DISCONNECTS
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SAG582125000 Issue AT, June 28, 2007
List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and Control Circuit (Part No. 513743) Features Provides a battery disconnect contactor, which is mounted in bus position A (row 1) of the Distribution Cabinet. Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
1-1/4" BATTERY (LOAD SIDE) CONNECTIONS
1-1/4"
3/8-16 CAPTIVE NUT, 4 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
1"
CLEARANCE HOLES FOR 3/8 BOLT, 2 PLACES FOR MOUNTING LUG ON BACK SIDE OF BUSBAR (CUSTOMER MUST PROVIDE LUG BOLTS, NUTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
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System Application Guide Spec. No. 582125000 (Model 1231V2) List RB: 1200A Manual Battery Disconnect Contactor with Local and Remote Alarm (Part No. 514497) Features
Provides a battery disconnect contactor with manual control circuit, which is mounted in bus position A (row 1) of the Distribution Cabinet. Also provides one set of Form C relay contacts for connection to customer external alarms Restrictions Limit one bus arrangement of this type per Distribution Cabinet. Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet. Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row cabinet in List 1 if List 1 is used alone or with List 5 or 6.) Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
1-1/4" BATTERY (LOAD SIDE) CONNECTIONS
1-1/4"
3/8-16 CAPTIVE NUT, 4 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
1"
CLEARANCE HOLES FOR 3/8 BOLT, 2 PLACES FOR MOUNTING LUG ON BACK SIDE OF BUSBAR (CUSTOMER MUST PROVIDE LUG BOLTS, NUTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
MANUAL BATTERY DISCONNECT SWITCH
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SAG582125000 Issue AT, June 28, 2007 List RC: 2000A Manual Battery Disconnect Contactor with Local and Remote Alarm (Part No. 514631) Features Provides a battery disconnect contactor with manual control circuit.
Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet. Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of clearance holes for 3/8 hardware on 1 centers. Allows back-to-back lug landing for up to six lugs. See Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions. Also provides one set of Form C relay contacts for connection to customer external alarms. Restrictions Must be installed in Main Bay only. Limit one List RC per Distribution Cabinet. Cannot be used with List RD or RE. Order (1) List RC, RD or RE, not both. Cannot be used in a 1-bus row cabinet Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.) Rear access required for installation and maintenance. Ordering Notes 1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required per Table 7 (Lugs).
FRONT VIEW 2"
NORM DISC
BAT DISC
BATTERY (LOAD SIDE) CONNECTIONS 1"
2" 2" 2" 2"
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") (1) GROUND RETURN BUSBAR EXTENSION PLATE PROVIDED. SEE "DIMENSIONS OF BATTERY BUSBAR EXTENSION KIT, PART NO. 514713" FOR DIMENSIONS.
REAR VIEW
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System Application Guide Spec. No. 582125000 (Model 1231V2) List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor with Battery Current Monitoring (Part No. 514812) Features Provides a battery disconnect contactor with Low Voltage and manual control. Includes shunt for battery charge/discharge current monitoring (25mV @ 2000A).
Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet. Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of clearance holes for 3/8 hardware on 1 centers. Allows back-to-back lug landing for up to six lugs. See Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions. Also provides one set of Form C relay contacts for connection to customer external alarms. Restrictions Must be installed in Main Bay only. Limit one List RD per Distribution Cabinet. Cannot be used with List RC or RE. Order (1) List RC, RD or RE, not both. Cannot be used in a 1-bus row cabinet. Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.) Rear access required for installation and maintenance. Ordering Notes 1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required per Table 7 (Lugs).
FRONT VIEW 2"
NORM DISC
BAT DISC
2" 2" 2" 2"
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SAG582125000 Issue AT, June 28, 2007 List RE: 2000A Low Voltage Battery Disconnect Contactor with Battery Current Monitoring (P/N 535064)) Features Provides a battery disconnect contactor with low voltage control.
Includes shunt for battery charge/discharge current monitoring (25mV @ 2000A). Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet. Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of clearance holes for 3/8 hardware on 1 centers. Allows back-to-back lug landing for up to six lugs. See Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions. Also provides one set of Form C relay contacts for connection to customer external alarms. Restrictions Same as List RD except does NOT include manual battery disconnect switch. Must be installed in Main Bay only. Limit one List RE per Distribution Cabinet. Cannot be used with List RC or RD. Order (1) List RC, RD or RE, not both. Cannot be used in a 1-bus row cabinet. Cannot be used if List 1 is used with List 2. (Can be used if List 1 is used alone or with List 5.) Rear access required for installation and maintenance. Ordering Notes 1) Order as required. 2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1 centers) as required Table 10.
2"
REAR VIEW
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ACCESSORY INFORMATION Distribution Devices

Alarm-Type Fuse Distribution Assembly (Kit Part No. 514432) (10) GMT Alarm-Type Fuse Positions Features Mounts in (5) distribution positions of any Bullet Nose distribution assembly. Single Voltage Distribution for System (-48V) or Subsystem (-48V) 30A Maximum Capacity (10) Load Distribution Fuse Positions (0.25 to 10A GMT Alarm-Type Fuses) Screw clamp type terminals Includes 10 dummy fuses equipped with safety fuse covers. Restrictions Can be used in List AA, AK, BA, CA, EA, GB, JA, JB, JC, JD, KA, LB and LC only.
When used with List AK, ground return connections must be made outside of Power Distribution Cabinet. When factory-ordered, installation order of the assembly will be from top to bottom and right to left (see figure below for 4-row example), unless otherwise specified. Maximum size of wire to be connected to a single fuse position is 14 AWG. Ordering Notes 1) Order Part No. 514432 Kit. Provides one Part No. 509128 alarm fuse distribution assembly, ground return link, and hardware. 2) Order fuses, as required, per Table 1 (Bussmann Alarm-Type Fuses)
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SAG582125000 Issue AT, June 28, 2007
5th GMT Fuse Assy.
1st GMT Fuse Assy. 2nd GMT Fuse Assy. 3rd GMT Fuse Assy. 4th GMT Fuse Assy.
TB1
6th GMT Fuse Assy. 7th GMT Fuse Assy. 8th GMT Fuse Assy.
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
F12
F11
Part No. 509128
Mounting Order for Multiple Part No. 509128 (4 Row Cabinet Shown)
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System Application Guide Spec. No. 582125000 (Model 1231V2) Alarm-Type Fuses
Note: When used for power distribution, load should not exceed 80% of device rating.
BUSSMANN ALARM-TYPE FUSES AMPERE RATING 18/100 GMT-A 1/4 1/2 3/4 1-1/3 2 3 5 7-1/2 10 15 Replacement Safety Fuse Cover Replacement Dummy Fuse PART NUMBER 248610301 248610200 248610300 248610500 248610700 248610800 248610900 248611000 248611300 248611200 248611500 248898700 248872600 Table 1 FUSE COLOR --VIOLET RED BROWN WHITE ORANGE BLUE GREEN BLACK-WHITE RED-WHITE RED-BLUE -----
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SAG582125000 Issue AT, June 28, 2007 TPH-Type Fuses
A bus arrangement must be specified that contains a TPH-type fuseholder. For available fuse sizes, refer to Table 2. For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection Tables). Note: Load should not exceed 80% of device rating. TPH-TYPE FUSES AMPERE RATING 70 80 100 150 200 225 250 300 400 500 600 PART NUMBER 119437 119438 119440 119581 119582 119583 119584 119585 119586 119587 119588 Table 2 For wire size and lug selection, refer to the following table.
Table 10
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System Application Guide Spec. No. 582125000 (Model 1231V2) TPS/TLS-Type Fuses
A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type fuse (as listed in Table 3). This fuseholder plugs into a single mounting position on the compatible distribution bus options described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the distribution fuse opens. Order fuses per Table 3. Note: Load should not exceed 80% of device rating. Order one (1) Part No. 117201 TPS/TLS-type fuseholder for each fuse. For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection Tables). TPS/TLS-TYPE FUSES AMPERE RATING 3 5 6 10 15 20 25 30 40 50 60 70 80 90 100 TPS/TLS-Type Fuseholder* PART NUMBER 248230900 248231000 248231200 248231500 248231800 248232100 248232400 248232700 248233300 248233900 248234200 248234500 118413 118414 118415 117201 For wire size and lug selection, refer to the following table.
Table 9
---
Table 3 * Fuseholders are not furnished and must be ordered as required. Order (1) Part No. 117201 for each fuse position required. Fuseholder includes (1) alarm fuse (Bussmann GMT-A 18/100 amp; Emerson 248610301) and (1) alarm fuse safety cover (Emerson 248898700). Unless otherwise specified, fuses are to be mounted from left to right starting with the highest capacity and working to the lowest capacity.
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SAG582125000 Issue AT, June 28, 2007 Bullet Nose Type Circuit Breakers Order circuit breakers per Table 4. Note: Load should not exceed 80% of device rating.
For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection Tables). When ordering 125A, 150A, 200 or 250A circuit breakers, associated crimp lugs must be ordered from Table 8 (Special Application Crimp Lugs). BULLET NOSE TYPE CIRCUIT BREAKERS AMPERE RATING 1 3 5 10 15 20 25 30 35 40 45 50 60 70 75 80 100 125 150 200 250 NUMBER OF POSITIONS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 PART NUMBER Electrical/ Mechanical Trip1 (Black Handle) 101596 101597 101598 101599 101600 101601 101602 101603 101604 101605 121997 101606 101607 101608 101609 121995 101610 516838 516839 121832 121836 PART NUMBER Electrical Trip2 (White Handle) 102272 102273 102274 102275 102276 102277 102278 102279 102280 102281 121998 102282 102283 102284 102285 121996 102286 516991 516993 121831 121835 For wire size and lug selection, refer to the following table.
Table 9
Table 4 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical or manual trip condition. 2 Provides an alarm during an electrical trip condition only. Caution: A circuit breaker with a rating greater than 150 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Unless otherwise specified, breakers are to be mounted from left to right starting with the highest capacity and working to the lowest capacity.
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System Application Guide Spec. No. 582125000 (Model 1231V2) GJ/218-Type Circuit Breakers
A bus arrangement must be specified that contains GJ/218-type circuit breaker positions. Order circuit breakers per Table 5. Note: Load should not exceed 80% of device rating. Order a jumper kit for each circuit breaker per Table 5A. For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection Tables). GJ/218-TYPE CIRCUIT BREAKERS PART PART PART PART For wire size NUMBER NUMBER NUMBER NUMBER and lug NUMBER Electrical/ Electrical Electrical Trip2 Electrical/ selection, refer AMPERE OF Mechanical Trip1 Mechanical Trip1 to the following Trip2 with Internal POSIRATING without without Shunt with Internal Shunt table. TIONS Internal Internal (25mV @ full (25mV @ full rated Shunt Shunt rated load) 3 load) 3 100 1 256621700 256621300 516184 123580 125 1 256621600 256621400 516187 123631 150 1 256621800 256622400 516185 123632 175 1 256621900 256622500 516186 123633 200 1 256622200 256622600 516188 123634 Table 10 225 1 256622900 256622700 516189 123635 250 1 256623500 256623400 516190 123636 300 2 256625300 103572 --400 2 256626200 256626300 --600 3 256628200 103571 --Table 5 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical or manual trip condition. 2 Provides an alarm during an electrical trip condition only. 3 Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected to the LMS1000 unless otherwise specified. The LMS1000 must be equipped with the appropriate quantity of analog input cards capable of reading the shunts to have the factory connections made.
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SAG582125000 Issue AT, June 28, 2007 BREAKER JUMPER KITS BREAKER AMPERE RATING 100A-250A 300A, 400A BUS PANEL LIST NO. AB, AC, AD, AE, CB, CD, CE, CF, NB AB, CB, NB AC, CD AD, AE, CE, CF AB, CB, NB AC, CD AD, AE, CE, CF
BREAKER JUMPER KIT P/N BREAKER JUMPER KIT P/N (Order 1 of the Following Kits (Order 1 of the Following Kits for Each Circuit Breaker W/O for Each Circuit Breaker an Internal Shunt) WITH an Internal Shunt) 503787 500133 509060 513961 500131 509061 513957 Table 5A 513731 -------
600A
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Wiring Components
Load Distribution Wire Sizes and Lugs Selection Features
When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet NoseType Circuit Breakers) are Provided: Lug-terminated load leads are connected to the individual load busbars located on the Distribution Bus Module and the respective distribution ground busbar. The individual load busbars provide 1/4-20 threaded holes for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt clearance holes. Customer must provide lug mounting bolts and hardware. The distribution ground busbar provides 1/4-20 studs for installation of the same type of customerprovided lugs. Customer must provide lug mounting hardware. Refer to the illustrations under List Descriptions for a dimensional drawing. Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG. For wiring up to 350 kcmil, see Table 11 (Special Application Crimp Lug / Strap Combination), or see the following part numbers in Accessory Information for available adapter busbars: 514717, 522786, 534449, and 514714. When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: Lugterminated load leads are connected to the individual load busbars located on the Distribution Bus Module and the respective distribution ground busbar. The individual load busbars provide 3/8-16 captive nuts for installation of customer-provided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide lug mounting bolts and hardware. The distribution ground busbar provides 3/8-16 captive nuts for installation of the same type of customerprovided lugs. Customer must provide lug mounting bolts and hardware. Refer to the illustrations under List Descriptions for a dimensional drawing. Restrictions See 'Features' above. Ordering Notes 1) The rating of the distribution device determines the load lead wire size requirement. The Distribution Bus Module ordered determines the lug hole size and spacing requirements. For wire size and lug selection; refer to the following. a) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet Nose-Type Circuit Breakers) are Provided: The individual load busbars and associated ground busbar are designed to accommodate the lugs listed in Tables 6 and 8. Use Table 9 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. b) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: The individual load busbars and associated ground busbar are designed to accommodate the lugs listed in Table 7. Use Table 10 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
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SAG582125000 Issue AT, June 28, 2007 Input Battery Wire Sizes and Lugs Selection Features
When Distribution Bus Modules Providing Battery Disconnect Fuse/Circuit Breaker Positions are Provided: a) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet Nose-Type Circuit Breakers) are Provided: Lug-terminated input battery leads are connected to the individual battery busbars located on the Distribution Bus Module and the respective battery return busbar. Battery Load Side: The individual input battery busbars provide 1/4-20 threaded holes for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt clearance holes. Refer to the illustrations under List Descriptions for a dimensional drawing. Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG. For wiring up to 350 kcmil, see Table 11 (Special Application Crimp Lug / Strap Combination), or see the following part numbers in Accessory Information for available adapter busbars: 514717, 522786, 534449, and 514714. Battery Return Side: The battery return busbar provides 3/8-16 and 1/4-20 captive nuts for installation of customer-provided two-hole lugs that have 1 or 5/8 inch centers and 3/8 or 1/4 inch bolt clearance holes, respectively. Refer to Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing. Customer must provide lug mounting bolts and hardware. b) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: Lugterminated input battery leads are connected to the individual battery busbars located on the Distribution Bus Module and the respective battery return busbar. Battery Load Side: The individual input battery busbars provide 3/8-16 captive nuts for installation of customer-provided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Refer to the illustrations under List Descriptions for a dimensional drawing. Customer must provide lug mounting bolts and hardware. Battery Return Side: The battery return busbar provides 3/8-16 and 1/4-20 captive nuts for installation of customer-provided two-hole lugs that have 1 or 5/8 inch centers and 3/8 or 1/4 inch bolt clearance holes, respectively. Refer to Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing. Customer must provide lug mounting bolts and hardware.
When Distribution Bus Modules with Battery Disconnect Fuse/Circuit Breaker Positions are NOT Provided: Lug-terminated input battery leads are connected to the battery busbar and battery return busbar. These busbars provide 3/8-16 and 1/4-20 captive nuts for installation of customer-provided two hole lugs that have 1 or 5/8 inch centers and 3/8 or 1/4 inch bolt clearance holes, respectively. Customer must provide lug mounting bolts and hardware. Refer to Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing. Restrictions See 'Features' above. Ordering Notes 1) When Distribution Bus Modules Providing Battery Disconnect Fuse/Circuit Breaker Positions are Provided: The rating of the disconnect device determines the input battery lead wire size requirement. The Distribution Bus Module ordered determines the lug hole size and spacing requirements. For wire size and lug selection, refer to the following. c) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet Nose-Type Circuit Breakers) are Provided: The individual input battery busbars and associated battery return busbar are designed to accommodate the lugs listed in Tables 6 and 8. Use Table 9 to select recommended battery wire sizes and lugs for various loop lengths per battery disconnect
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fuse/circuit breaker ampere rating. Table 10 may be used to select two-hole lugs with 3/8 inch bolt clearance holes and 1 inch centers for the battery return busbar.
d) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: The individual input battery busbars and associated battery return busbar are designed to accommodate the lugs listed in Table 7. Use Table 10 to select recommended battery wire sizes and lugs for various loop lengths per battery disconnect fuse/circuit breaker ampere rating. 2) When Distribution Bus Modules with Battery Disconnect Fuse/Circuit Breaker Positions are NOT Provided: Battery wire size and lug requirements are determined by site requirements. For wire size and lug selection; refer to the following. The battery busbars are designed to accommodate the lugs listed in Tables 6 and 7. Use Table 10 to select recommended battery wire sizes and lugs for various loop lengths per required battery branch circuit ampere rating. Table 9 may be used to select two-hole lugs with 1/4 inch bolt clearance holes and 5/8 inch centers. Note: Lists RA, RB, RC, RD, and RE do not provide 1/4-20 captive nuts on the battery busbar; only 3/8-16 captive nuts are furnished. 3) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
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SAG582125000 Issue AT, June 28, 2007 Standard Crimp Lug Tables
Lead Size 14-10 AWG 8 AWG 6 AWG 4 AWG 2 AWG
Part Number 245342300 245390200 245346700 245346800 245346900
Table 6 Crimp Lug Two-Hole, 1/4 Bolt Clearance Hole, 5/8 Centers Lead Size 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil Part Number 245349900 245350000 245348200 245347100 245347200 245347300 245347400 245347500 245347600 245347700 245347800 245347900 245348000 245348100
Table 7 Crimp Lug Two-Hole, 3/8 Bolt Clearance Hole, 1 Centers
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System Application Guide Spec. No. 582125000 (Model 1231V2) Special Application Crimp Lug / Strap Combination Table Features
Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which allows distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position is 2 AWG). Designed for use with 125 ampere and larger bullet nose-type circuit breakers or TPS/TLS-type fuses, which require at least two mounting positions. Restrictions If used with bullet nose-type circuit breakers or TPS/TLS-type fuses smaller than 125 amperes, an empty mounting position is required adjacent to the distribution device. Ordering Notes 1) Specify part number from Table 11 for desired lead size.
Lead Size 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 350 kcmil
Part Number 245393500 245393600 245393700 245393800 514872 514873
Table 8 Special Application Crimp Lug / Strap Combination (Two-Hole Lug, 1/4 Bolt Clearance Hole, 5/8 Centers)
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SAG582125000 Issue AT, June 28, 2007
Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits Fuse/ Circuit Breaker Amperage 1, 3, 5, 6, 10A 15A 20A 25A 30A 35A 40A 45A 50A 60A 70A 75A 80A Lug
1
Recm 90C Wire Size (1) 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1/0 AWG
Loop Length (feet) (2) 37 (3, 4) 24 (3, 4) -----------58 (3, 4) 39 (3, 4) 29

(3, 4)
93 (3, 4) 62 (3, 4) 46 37 31
(3, 4) (3, 4) (3, 4)
--74 59 49 42 37 33 29
(3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3, 4)
---94 78 67 59 52 47 39
(3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3)
-----107 94 83 75 62 53
(3, 4) (3, 4) (3, 4) (3, 4) (3, 4) (3, 4)
---------99 85
(3, 4) (3, 4)
----------135 (4) 126 (4) 118 (3, 4)

(6)
-----------
---------
-----
33
31 (3) --
50 (3, 4) 47 (3, 4)
79 (3, 4) 74 (3, 4)
Recommended Crimp Lug (5) 245342300 245342300 245342300 245390200 245346700 245346800 245346900
245393500
2 3 4 5 6
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature. Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Special application crimp lug / strap combination. Table 9 (cont'd on next page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits
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SAG582125000 Issue AT, June 28, 2007 Home Recm 90C Wire Size (1)
Fuse/ Circuit Breaker Amperage 90A 100A 125A 150A 200A 250A Lug
(5)
4 AWG
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
350 kcmil
Loop Length (feet) (2) 41 (3) -----66 (3, 4) 59

(3, 4) (3)
105 (3, 4) 95 76 63
(3, 4) (3, 4) (3, 4)
133 (4) 119 95 79

(3, 4) (3, 4) (3, 4)
--120 100 75
(4) (3, 4) (3, 4)
----95 76
(6)
----112 90
(3, 4) (3, 4, 7)
-----126 (3, 4, 7)
47
----
--(6)
--(6)
(3, 4)
--
(3, 4, 7)
Recommended Crimp Lug 245346800 245346900 -245393500 245393600 245393700 245393800

(6)
514872 (6) 514873 (6)
Lug (8, 9)
1
245348200 245347100 245347200 245347300 245347400 245347500 245347700
2 3 4 5 6 7
8 9
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature. Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Special application crimp lug / strap combination. MUST USE P/N 514717 Lug Adapter Busbar for lugs having 1/4" bolt clearance hole, 5/8" centers. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. MUST USE P/N 534449 Lug Adapter Busbar Kit or P/N 522786 Lug Adapter Busbar for 125-200A circuit breakers, or P/N 514714 Lug Adapter Busbar Kit for 250A circuit breakers. Table 9 (cont'd from previous page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits
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SAG582125000 Issue AT, June 28, 2007
Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses and GJ/218-Type Circuit Breakers or Battery Branch Circuits Fuse/ Circuit Breaker Amperage 70A 80A 100A 125A 150A 175A 200A Lug
1
Recm 90C Wire Size (1) 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil
Loop Length (feet) (2) 33 (3) ------53 (3, 4) 47

(3, 4)
85 (3, 4) 74
(3, 4)
135 (4) 118 76

(3, 4)
--119 (3, 4) 95 68
(3, 4)
---120 86
(4)
-----108
(3, 4)
------112 (3, 4)
------
59 (3, 4) 47
(3)
95 (3, 4)
(3, 4)
----
63 (3, 4) ---
79 (3, 4)
(3, 4)
100 (3, 4)
(3, 4)
--
75 (3, 4)
95 (3, 4)
Recommended Crimp Lug (5) 245349900 245350000 245348200 245347100 245347200 245347300 245347400 245347500
2 3 4 5
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 10 (cont'd on next page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPH Fuses and GJ/218-Circuit Breakers or Battery Branch Circuits
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Fuse/ Circuit Breaker Amperage 225A 250A 300A 400A 500A
Recm 90C Wire Size (1) 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil
Loop Length (feet) (2) --159 (2) Wires --(4)
67 (3) --75 (3, 4) (2) Wires --
84 (3, 4) 76
(3)
100 (3, 4) 90
(3, 4)
120 (4) 108

(3, 4)
-126
(4)
--120 (3, 4) --120 (3, 4) (2) Wires
------
-95 (3, 4) (2) Wires 76 (3) (2) Wires --
-112 (3, 4) (2) Wires 90 (3, 4) (2) Wires --
90 (3) -108 (3, 4) (2) Wires 90 (3) (2) Wires
105 (3, 4) -126 (4) (2) Wires 105 (3, 4) (2) Wires 157 (4) (3) Wires
600A
--
--
--
Recommended Crimp Lug (5) Lug

1
245347200 245347300 245347400 245347500 245347600 245347700 245347800 245347900 (per cable) (per cable) (per cable) (per cable) (per cable) (per cable) (per cable) (per cable)
2 3 4 5
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 10 (cont'd from previous page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPH Fuses and GJ/218-Circuit Breakers or Battery Branch Circuits
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SAG582125000 Issue AT, June 28, 2007
Relay Rack Options
Note: Most system configurations can be ordered without relay racks. When so ordered, the system will be mounted on shipping rails. The Distribution Cabinet and PCU Mounting Shelves are factory mounted to the relay rack specified when ordered. The following relay racks are available: Part Number 500091 377333500 377333600 377332900 506351 525006 528188 514811 509827 377334300 412404600 528190 412404700 Size 25-1/8H x 23W 27-1/2H x 23W 35-7/16H x 23W 39-1/8H x 23W 42-5/8H x 23W 51-3/8H x 23W 60H x 23W 72H x 23W 70H x 23W 70H x 23W 70H x 23W 76H x 23W 76H x 23W Available Mounting Positions (1U = 1-3/4) 13U 14U 19U 21U 23U 28U 37U 39U 44U 45U 45U 48U 48U Welded. -Welded. Seismic (complies with Bellcore Seismic Zone 4 requirements) (See also Notes 2 and 3) -Welded. -Notes -Seismic (complies with Bellcore Seismic Zone 4 requirements) (See also Notes 2 and 3) Seismic (complies with Bellcore Seismic Zone 4 requirements) (See also Notes 2 and 3) Seismic (complies with Bellcore Seismic Zone 4 requirements) (See also Notes 2 and 3) Seismic (complies with Bellcore Seismic Zone 4 requirements) (See also Notes 2 and 3) --
Table 11 Note 1: For additional relay rack options, see drawing 412202500. Note 2: The dc output cabling may be restricted by the top angle of the relay rack. Note 3: Seismic (Zone 4) compliant ONLY when system does NOT contain any of the following components: List 90 Battery Tray List 93 Battery Tray Transition PlatesGNB Absolyte IIP Batteries Order Part No. 509819 for a Transition Plate Kit to mount relay racks above battery modules with outside dimensions of 26.75" x 26.38", 35.75" x 26.38", or 42.50" x 26.38". Order Part No. 514880 for a Transition Plate Kit to mount relay racks above battery modules with outside dimensions of 29.00" x 26.38", 35.50" x 26.35", or 40.25" x 26.38". Each kit consists of two plates with three hole patterns and hardware (3/8") to mount the plates to the following relay racks: 50091, 377333500, 37733600, 377332900, 506351, or 525006. Hardware to mount the plates to the battery module is customer provided.
TRANSITION PLATES
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7-6 7-0

28 25
377332900 RELAY RACK 525006 RELAY RACK
6-0
377333600 RELAY RACK
528188 6'-0" 509827 7'-0" 377334300 7'-0" 412404600 7'-0" 528190 7'-6" 412404700 7'-6" RELAY RACK
39
377333500 RELAY RACK
514811 RELAY RACK
506351 RELAY RACK 500091 RELAY RACK
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SAG582125000 Issue AT, June 28, 2007
Cables
Replacement Ordering Notes
1) Standard External Alarm Interconnect Cable (cannot be used with List 71): Provides pre-assembled cable and connectors for connecting the external alarm wiring of the power system to customer circuits. Connects to J8 on the MCA Main Controller circuit card located in the Main Bay Distribution Cabinet. Provides 28 AWG leads for splicing to customer leads. One 15 ft. cable is provided with List 1. For a replacement cable, order Part No. 514327. Also available is Part No. 514380 (60 ft. cable). 2) Distribution Cabinet to Distribution Cabinet Control Interconnect Cable: Provides pre-assembled cable and connectors for connecting the alarm, reference, and control leads of a Distribution Cabinet to a subsequent Distribution Cabinet. Connects between J1 on Interconnect/Inhibit circuit card 509532 located within the Distribution Cabinet and J 2 on Interconnect/Inhibit circuit card 509532 located within the subsequent Distribution Cabinet. A 6 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514334. A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100916. 3) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in same rack): Provides pre-assembled cable and connectors for control signal interconnection between PCU Shelves located in the same rack. One of this cable connects between J8, J9, or J10 of Interconnect/Inhibit circuit card 509532 located in the Distribution Cabinet and J11 or J12 of the top PCU Mounting Shelf in the bay. Additional of this part number connect between J11 or J12 of one PCU Mounting Shelf and J11 or J12 of the next shelf in the rack. One cable is provided with each PCU Mounting Shelf. For a replacement cable, order Part No. 100573 (11.5 in. cable) for V260ECAB (Spec. No. 588703700) PCU Shelves. 4) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in separate racks): Provides pre-assembled cable and connectors for PCU control signal interconnection between the MCA (in the Main Bay) and PCU Shelves located in separate bays. PCU shelves in the same bay are interconnected as described in 3). Up to two additional bays of PCU Shelves are interconnected via Interconnect/Inhibit circuit card 509532 located in the main Distribution Cabinet. Each interconnect cable connects between J8, J9, or J10 on "Interconnect/Inhibit" circuit card 509532 located in the Main Bay Distribution Cabinet and J8, J9, or J10 on "Interconnect/Inhibit" circuit card 509532 located in the Supplemental Bay Distribution Cabinet. A 7-1/2 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514335. A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100575. 5) MCA to LMS1000 Interface Cable: Provides pre-assembled 18 in. long cable and connectors for connecting the MCA in the Main Bay Distribution Cabinet to an LMS1000 Monitor. Connects between the RS-485 jack on the MCA and the VPS Port jack on the LMS1000 Shelf. One cable is provided with List 80. For a replacement cable, order Part No. 500819.
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Digital Battery Charge Temperature Compensation Probe
This system can be used with a Digital Battery Charge Temperature Compensation Probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the MCA to automatically increase or decrease system output voltage to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. Refer to PD588703700 for complete specifications.
Battery Temperature Probe Concentrator Kit (Part No. 524570)

The Battery Temperature Probe Concentrator (TXM) expands battery temperature-monitoring capabilities by providing a means of monitoring up to eight (8) analog battery temperature probes. The TXM provides a digital output for connection to the MCAs battery temperature probe connector. The MCA can be programmed to read the hottest probe, the average temperature of all connected probes, or the probe connected to the lowest numbered connector. The kit includes one TXM and one interface cable (Part No. 521228) for connecting the TXM to the MCA. Restrictions Requires Part No. 521262 analog probes. Cannot be used with digital probes.
Analog Battery Temperature Probe (Part No. 521262)

An analog probe designed to sense internal battery temperature. Mounts on the negative terminal of the battery; mounting hole clears 5/16 hardware. Includes 15 ft. cable with connector. See Overall Dimensions Optional Analog Battery Temperature Probe (Part No. 521262) under Physical Size Information for a dimensional drawing.
TXM Extension Cable (Part No. 514153)

Can be used between a Part No. 521262 analog Battery Temperature Probe cable and the TXM or to extend a Part No. 521228 interface cable. 25 ft. long.
Battery Busbar Extension Kit (Part No. 514713)

Provides flat extension plates and mounting hardware for extending battery busbars through the top of one Distribution Cabinet. Each plate provides three pairs of clearance holes for 3/8 hardware on 1 centers. Allows back-to-back lug landing for up to six lugs per polarity. Required for cable connections between 1200A and 2000A per bay when interbay busbars are not provided. Refer to Dimensions of Battery Busbar Extension Kit, Part No. 514713 under Physical Size Information for dimensions.
Battery Busbar Extension Kit (Part No. 529143)

Provides angled extension plates and mounting hardware for extending battery busbars through the top of one Distribution Cabinet. Each plate provides six pairs of clearance holes for 3/8 hardware on 1 centers. Allows back-to-back lug landing for up to 12 lugs per polarity. Required for cable connections between 1200A and 2000A per bay when interbay busbars are not provided. A plastic shield is included. Refer to Dimensions of Battery Busbar Extension Kit, Part No. 529143 under Physical Size Information for dimensions.
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SAG582125000 Issue AT, June 28, 2007
Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514717)
Provides a busbar that mounts on the three lug landing positions of a 250A bullet nose circuit breaker, and provides a landing for a Special Application Crimp Lug / Strap Combination, which accepts required wire size. Order (1) Part No. 514717 per 250A Bullet Nose circuit breaker ordered.
Lug Adapter Busbar for 125-200 Amp Bullet Nose Type Circuit Breakers (Part No. 522786)
Provides a busbar that mounts on the two lug landing positions of a 125-200A bullet nose circuit breaker, and provides a landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers.
Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (Part No. 534449)
Includes one (1) busbar that mounts on the two lug landing positions of a 125-200A bullet nose circuit breaker, and provides a landing for one standard two-hole lug having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts on two landings of the system ground return bar, and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers. All busbar and lug mounting hardware is included. Order (1) Part No. 534449 per 125-200A Bullet Nose circuit breaker ordered.
Lug Adapter Busbar Kit for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514714)
Includes one (1) busbar that mounts on the three lug landing positions of a 250A bullet nose circuit breaker, and provides one landing for a standard two-hole lug having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts on three landings of the system ground return bar, and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers. All busbar and lug mounting hardware is included. Order (1) Part No. 514714 per 250A Bullet Nose circuit breaker ordered.
Bullet Distribution Assembly Lug Hardware Kit, (Part No. 520332)

Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
LVD Contactor Bypass Kits (Part No. 514910 and 514912)

Designed for field installation in a bullet nose type distribution bus assembly where the LVD function is no longer required. Each kit provides a busbar designed to bypass one (1) low voltage disconnect contactor in a List BA, CA, or GB. To bypass a contactor without removing it, order Part No. 514910 (may be installed in powered system). To replace a contactor with busbar, order (1) Part No. 514912 (must be installed with power removed). Both kits include hardware.
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LIST OF PARTS
(This Stocklist may not list every component contained in each List.) LIST NUMBER 1 QTY. 1 1 2 4 2 2 2 1 2 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NUMBER 513949 509614 509677 509681 509685 509686 513749 513860 513862 117843 513949 509614 509677 509681 509685 509686 513749 513861 117843 513949 513696 513798 509614 513949 509614 513949 516669 516834 513940 516669 516835 513940 516669 516836 513940 516669 516837 513940 DESCRIPTION Nameplate Panel, irregular, blank Busbar, Z shape, expansion Busbar, flat, nut plate Busbar, flat, interbay w/nuts Busbar, flat, interbay Busbar, Z shape, expansion, return Cover, L-shape, rear Cover, L-shape, rear, side Insulator, standoff, 1/4-20, 2-1/4 Nameplate Panel, irregular, blank Busbar, Z shape, expansion Busbar, flat, nut plate Busbar, flat, interbay w/nuts Busbar, flat, interbay Busbar, Z shape, expansion, return Cover, L-shape, rear Insulator, standoff, 1/4-20, 2-1/4 Nameplate Cover, flat, RH connector Cover, flat, main access Panel, irreg, blank Nameplate Panel, irreg, blank Nameplate Ribbon cable, 37 conductor Assembly, SMPW, meter-control-alarm Final assembly, 48V MCA Ribbon cable, 37 conductor Assembly, SMPW, meter-control-alarm Final assembly, 48V MCA Ribbon cable, 37 conductor Assembly, SMPW, meter-control-alarm Final assembly, 48V MCA Ribbon cable, 37 conductor Assembly, SMPW, meter-control-alarm Final assembly, 48V MCA
4 5 6
10
11
12
13
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SAG582125000 Issue AT, June 28, 2007 LIST NUMBER 21 22 23 24 29 QTY. 1 2 1 2 1 2 1 2 1 Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy 1 1 2 1 1 4 PART NUMBER 507001 513926 507002 513925 507003 513924 507004 513748 528313 513895 513896 513897 513898 514439 514438 521050 521051 513895 513896 513897 513898 514439 514438 521051 524445 525441 524434 524444 524446 524447 524417 524396 524414 524415 524418 524421 514438 514439 521004 521005 520946 521010 524409 433800199
System Application Guide Spec. No. 582125000 (Model 1231V2) DESCRIPTION Assembly, cabinet, 1 row Cover, J shape, dress Assembly, cabinet, 2 row Cover, J shape, dress Assembly, cabinet, 3 row Cover, J shape, dress Assembly, cabinet, 4 row Cover, J shape, dress Shield Kit, interface comp for V200ECAB, 1st - 0U Kit, interface comp for V200ECAB, 1st - 1U Kit, interface comp for V200ECAB, 1st - 2U Kit, interface comp for V200ECAB, exp shlf Kit, 2U cover set Kit, 1U cover set Assembly, AC Feed, single Assembly, AC Feed, dual Kit, interface comp for V260ECAB, 1st - 0U Kit, interface comp for V260ECAB, 1st - 1U Kit, interface comp for V260ECAB, 1st - 2U Kit, interface comp for V260ECAB, exp shlf Kit, 2U cover set Kit, 1U cover set Assembly, AC Feed, dual Busbar, 1 shelf to dist, w / 0U Busbar, 2 shelf to dist, w / 0U Busbar, 3 shelf to dist, w / 0U Busbar, 4 shelf to dist, w / 0U Busbar, 5 shelf to dist, w / 0U Busbar, 6 shelf to dist, w / 0U Busbar, 1 shelf to dist, w / 2U Busbar, 2 shelf to dist, w / 2U Busbar, 3 shelf to dist, w / 2U Busbar, 4 shelf to dist, w / 2U Busbar, 5 shelf to dist, w / 2U Busbar, 6 shelf to dist, w / 2U Kit, 1U cover set Kit, 2U cover set Busbar, return, HDR to standard shelf Busbar, power, HDR to standard shelf Busbar, HDR shelf to HDR shelf Cable, control, HDR to standard shelf Cable, control, HDR shelf to HDR shelf Assembly, Class B filter
31
32
34
35
40
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System Application Guide Spec. No. 582125000 (Model 1231V2) LIST NUMBER 41 QTY. 4 1 1 1 1 Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy 1 PART NUMBER 486390500 104821 104836 104837 104838 520721 520931 520942 520934 520724 520750 520722 520932 520858 520935 520853 520856 520788 520855 520857 524813 DESCRIPTION Assembly, high AC shutdown Cord, AC input Cord, AC input Cord, AC input Cord, AC input Base, mounts on 1-Row Distribution Cabinet Base, mounts on 2-Row Distribution Cabinet Base, mounts on 3-Row Distribution Cabinet Base, mounts on 4-Row Distribution Cabinet Base, mounts on top PCU Shelf Base, mounts on any PCU Shelf except top shelf Cover, upper, 1-Row Distribution Cabinet Cover, upper, 2-Row Distribution Cabinet Cover, upper, 3-Row Distribution Cabinet Cover, upper, 4-Row Distribution Cabinet Cover, lower, 9U Cover, lower, 15U Cover, lower, 21U Cover, lower, 27U Cover, lower, 33U Assy, AC input, termination panel
SAG582125000 Issue AT, June 28, 2007
42
43
44
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SAG582125000 Issue AT, June 28, 2007 LIST NUMBER QTY. 2 2 4 2 Accy 2 2 Accy 4 4 Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy Accy 1 1 1 1 1 1 1 1 1 1 1 PART NUMBER 520482 528556 528558 528559 528561 528571 528576 528580 528672 528673 528603 528560 528604 528605 528575 528609 528611 528612 528681 528682 528683 528684 528685 528686 528687 528688 528689 528690 528572 486529901 486531800 486533900 486534300 588249600 513938 524810 588249600 524810 524809 486800128
System Application Guide Spec. No. 582125000 (Model 1231V2) DESCRIPTION Ground Bar Kit Bracket Bracket Cover Cover Bracket Angle Cover Term Block Mtg Term Block Mtg Cover Cover Cover Cover Cover Cover Cover Cover Jumpers Jumpers Jumpers Jumpers Jumpers Jumpers Jumpers Jumpers Jumpers Jumpers Bracket Rect., Vortex PCU, 48V, 50A Rect., Vortex PCU, 48V, 65A Rect., Vortex PCU, 48V, 85/105A Rect., Vortex PCU, 48V, 50/65A Converter frame, 48V to +24V Wire harness, converter alarm Jumpers, converter output Converter frame, 48V to +24V Jumpers, converter output Wire harness, converter alarm DC-DC converter module, 48V to +24V, 20A
45
51 52 54 55 60
61 62
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System Application Guide Spec. No. 582125000 (Model 1231V2) LIST NUMBER QTY. 1 1 1 1 1 1 6 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Accy 1 1 Accy 1 1 Accy 1 1 1 Accy 1 1 1 PART NUMBER 514273 521156 524508 524745 524807 524808 509288 514273 521156 524808 509288 588250100 513938 524599 509288 588250100 524809 524599 509288 524734 516668 514240 041182000 514241 524806 525110 524806 528989 525110 524806 528988 525110 524806 528988 528989 525110 510142 514988 520329 DESCRIPTION Cover, flat, rear, stl cln Assy, cabinet, final Kit, HDR cable adapter and cover Kit, busbar and cover set, converter shelf Wire harness, converter alarm Jumper, DC-DC converter, kit Cover, module blank Cover, flat, rear, stl cln Assy, cabinet, final Jumper, DC-DC converter, kit Cover, module blank Converter frame, 48V to +24V Wire harness, converter alarm Jumpers, converter output Blank Module Converter frame, 48V to +24V Wire harness, converter alarm Jumpers, converter output Blank Module Assembly, alarm term Ribbon cable Kit, modem Vortex Winlink software pkg Kit, modem and RS232 interface Kit, Ethernet comm. interface Kit, front access for VPS Ethernet opt. Kit, Ethernet comm. interface Software, SNMP option Kit, front access for VPS Ethernet opt. Kit, Ethernet comm. interface Software, battery reserve prediction option Kit, front access for VPS Ethernet opt. Kit, Ethernet comm. interface Software, battery reserve prediction option Software, SNMP option Kit, front access for VPS Ethernet opt. Cap pre-charge assy Jumper cables Mounting bracket
SAG582125000 Issue AT, June 28, 2007
63
64
65
66
71 72 73 74 75
76
77
78
79
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SAG582125000 Issue AT, June 28, 2007 LIST NUMBER QTY. 1 1 1 1 2 1 2 1 1 2 1 1 1 1 Accy Accy Accy Accy Accy Accy PART NUMBER 500819 514608 58650500002 514266 528514 528515 500343 500415 103172 503675 486103800 100731 588820000 524969 525025 524973 525028 524976 524508 524532
System Application Guide Spec. No. 582125000 (Model 1231V2) DESCRIPTION Interface cable assy Jumpers, SMART battery input Assy, final, LMS1000, com equip, master node Kit, RS485 interface Bracket Cover Bracket, 1.75 panel mtg Wire harness, BTRMS Cover, C shape, shield, 1U Bracket, U shape, shield Thrm sens intfc assy Bat tray, 23 rr mtg, (4) bat Battery system, -48V, 1200A Battery tray Kit, 2 pole battery disc breaker, right side Kit, 1 pole battery disc breaker, right side Kit, 2 pole battery disc breaker, left side Kit, 1 pole battery disc breaker, left side Kit, cable adapter & cover, 3U rect. Kit, cable adapter & cover, 6U rect.
80
82
90 92
93
Note: For Distribution List options, see individual page that applies to the option for distribution assembly part numbers.
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SPECIFICATIONS
Note: For List 51 PCU specifications, refer to Power Data Sheet PD588700701/PD588700801, included in this power system Electronic Documentation Package. For List 52 PCU specifications, refer to Power Data Sheet PD588703600/PD588703700, included in this power system Electronic Documentation Package. For List 54 and 55 PCU specifications, refer to Power Data Sheet PD588704800, included in this power system Electronic Documentation Package. For List 60, 61, and 62 DC-DC Converter specifications, refer to System Application Guide SAG588249600, included in this power system Electronic Documentation Package. For List 63, 64, and 62 DC-DC Converter specifications, refer to System Application Guide SAG588249700, included in this power system Electronic Documentation Package. For List 65, 66, and 62 DC-DC Converter specifications, refer to System Application Guide SAG588251000, included in this power system Electronic Documentation Package. For List 79 Precharge Assembly specifications, refer to Section 5823, included in this power system Electronic Documentation Package. For List 80 LMS1000 specifications, refer to the separate LMS1000 instruction manual furnished with the LMS1000. For List 82 Battery Thermal Runaway Management System specifications, refer to Section 5699, included in this power system Electronic Documentation Package. For List 92 Battery Stand specifications, refer to System Application Guide 588810000, furnished with the Battery Stand. 1.1 Environmental Ratings 1.1.1 1.1.2 1.1.3 1.1.4 Operating Ambient Temperature Range: -40C to +40C (-40F to +104F). Storage Ambient Temperature Range: -40C to +85C (-40F to +185F). Humidity: This Power System is capable of operating in an ambient relative humidity range of 0% to 95%, non-condensing. Altitude: The maximum operating ambient temperature should be derated by 10C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly. Mounting: This equipment is intended only for installation in a Restricted Access Location on or above a non-combustible surface. Clearance requirements are: (A) Recommended minimum aisle space clearance for the front of each bay is 2' 6". (B) Recommended minimum aisle space clearance for the rear of each bay is 2 0 for any of the following conditions: 1. Multiple bay arrangements that incorporate rear inter-bay busbars (List 2, List 3 bays). 2. Any bay equipped with a List RC, RD or RE battery disconnect option. 3. Making AC input connections to Spec. No. 5887004800 PCU Mounting Shelves (List 34) when a List 44 or 45 Top Mount AC Input Termination Panel is not ordered. 4. Addition of any PCU Mounting Shelf in the field. 5. Addition of any DC-DC Converter Mounting Shelf or Frame (List 60, 61, 63, 64, 65, 66) in the field. For all other conditions, required minimum spacing from the rear of the bay to a wall or other solid surface is that which is specified for proper PCU Mounting Shelf ventilation. Refer to the specific PCU Mounting Shelf Power Data Sheet for ventilation spacing requirements. Note: Minimum spacing specified for ventilation may not permit replacement of certain components such as busbars or PCU Mounting Shelves.
1.1.5
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SAG582125000 Issue AT, June 28, 2007 1.2 Compliance Information 1.2.1
Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for Communications Equipment. NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports.
1.2.2
1.3
MCA Features Note: All factory setpoints and external alarm relay assignments presented in this specification section supersede those presented in the Power Data Sheet or System Application Guide provided for the PCU Mounting Shelf(s). Refer to the PCU Mounting Shelf Power Data Sheet or System Application Guide for all other operational data. 1.3.1 MCA Interface: The MCA can be operated locally via the front panel accessed interface pad, or from a remote location via the Vortex WinLink option. In lieu of Vortex WinLink, MCA operation can be controlled remotely by other equipment via the LMS1000. Note: Only one interface (Vortex WinLink modem, Combination Modem/RS-232, or RS-485) can be installed on the MCA. Wiring options are provided to lockout changing Power System adjustment/configuration/ calibration settings locally and/or remotely. Remote On/Off (TR): The operation of any or all PCUs can be inhibited (TR) via the LMS1000, the Vortex WinLink option, or from the MCA front panel accessed interface pad. MCA Local Display: Provides digital metering of system load voltage and current, individual PCU current of up to 72 PCUs, subsystem load voltage and current (if subsystem installed), and load current of up to sixteen (16) subsystem, system, and/or battery shunts. Also displays system alarm messages and adjustment information, as detailed in Section 1.1.10 "MCA Display". The MCA contains a "Power Down" mode. The MCA turns off its display and PCU communications to conserve power when system voltage falls below 20 volts. Full operation is restored when system voltage recovers to 23.5 volts. The display and communications can be temporarily reactivated by the user. MCA Meter Accuracy: 0.01 V, 0.005% / C MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Note: If the MCA should fail, the PCUs remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each PCU goes to 100% of rated full load. Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows. All adjustments can be performed locally via the MCA front panel accessed interface pad, and most can be performed remotely via the LMS1000 Remote Equipment Interface Link option or the Vortex WinLink option. (A) Output Voltage: (1) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 44.00 to 58.00 volts DC. Factory set as follows unless otherwise specified.
1.3.2 1.3.3
1.3.4 1.3.5
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System Application Guide Spec. No. 582125000 (Model 1231V2) Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 54.48 11 516835 54.00 12 516836 54.48
SAG582125000 Issue AT, June 28, 2007 13 516837 54.48 Home
The output voltage temperature coefficient does not exceed 0.01% per degree centigrade from -40C to +65C. (2) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set as follows at 25C battery ambient. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 54.48 11 516835 54.00 12 516836 54.48 13 516837 54.48
The float and test/equalize voltage range is the same as without the battery charge digital temperature compensation probe. Using battery and equipment manufacturers recommendations, the user selects the following temperature compensation curve parameters via the MCA: Refer to the Temperature Compensation Probe Curve provided in the Power Data Sheet or System Application Guide provided for the PCU Mounting Shelf(s). e) The temperature compensation slope in volts/C. Adjustable from zero to 200 millivolts/C. Factory set at 0V/C (DIGITAL TC OFF). f) The maximum voltage limit in volts DC. Adjustable from float up to 58.50 volts DC, but automatically limited to 1.0 volt below the High Voltage Shutdown setting. Factory set as follows. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 56.50 11 516835 55.50 12 516836 56.50 13 516837 56.50
g) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC, but automatically limited to 0.5 volt above the Low Voltage Disconnect Reconnect setting. Factory set as follows. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 50.00 11 516835 51.00 12 516836 50.00 13 516837 50.00
(B) High Voltage Alarm 1: Adjustable from 48.00 to 59.00 volts DC. Factory set as follows, unless otherwise specified. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 55.50 11 516835 55.40 12 516836 55.50 13 516837 55.50
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SAG582125000 Issue AT, June 28, 2007
(C) High Voltage Alarm 2: Adjustable from 48.00 to 59.00 volts DC. Factory set as follows, unless otherwise specified. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 56.50 11 516835 56.00 12 516836 56.50 13 516837 56.50
(D) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set as follows, unless otherwise specified. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 48.00 11 516835 47.00 12 516836 48.00 13 516837 48.00
(E) 50% Battery On Discharge (Very Low Voltage) Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set per table below, unless otherwise specified. Power System List No. MCA Configuration No. Factory Setting (Volts) 10 516834 46.00 11 516835 44.50 12 516836 46.00 13 516837 46.00
(F) System Load Current Alarm: Adjustable from 0 to 60,000 amperes. Factory set at 2,000 amperes, unless otherwise specified. (G) Subsystem High Voltage Alarm (if subsystem installed): Adjustable from 0.00 to 60.00 volts DC. Factory set as follows, unless otherwise specified. Power System List No. MCA Configuration Spec. No. Factory Setting (Volts) 10 516834 25.00 11 516835 28.00 12 516836 25.00 13 516837 25.00 14 514980 25.00
(H) Subsystem Low Voltage Alarm (if subsystem installed): Adjustable from 0.00 to 60.00 volts DC. Factory set as follows, unless otherwise specified. Power System List No. MCA Configuration Spec. No. Factory Setting (Volts) 10 516834 23.00 11 516835 23.00 12 516836 23.00 13 516837 23.00 14 514980 23.00
(I) Subsystem Load Current Alarm (if subsystem installed): Adjustable from 0 to 60000 ampere. Factory set at 2000 amperes, unless otherwise specified. (J) High Battery Ambient Temperature Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50C to +99C. Factory set to off, unless otherwise specified. (K) Low Battery Ambient Temperature Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49C to +100C. Factory set to off, unless otherwise specified.
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SAG582125000 Issue AT, June 28, 2007
Home (L) Low Voltage Disconnect (if LVD installed): Low voltage disconnect is adjustable from 40.0 to 50.0 volts DC. Reconnect is adjustable from 47.0 to 57.0 volts DC. The factory disconnect and reconnect settings are as follows, unless otherwise specified. Power System List No. MCA Configuration No. Factory Disconnect Setting (Volts) Factory Reconnect Setting (Volts) 10 516834 42.0 49.0 11 516835 43.5 50.5 12 516836 42.0 49.0 13 516837 42.0 49.0
(M) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise specified. (N) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. (O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified. (P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified. 1.3.6 MCA Audible Alarm Cutoff (List 10 and List 11 MCA only): An audible alarm can be connected to the MCA that sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cut off) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cut off. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds. A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cut off, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If the audible alarm is again cut off while the same alarm condition is still present, the reset feature is inoperable, and the audible alarm remains silenced. If another alarm condition occurs, the audible alarm again sounds. Note: External MCA audible alarm relay contacts are not available if the power system is equipped with a List 12 or List 13 special application MCA. Low Voltage Disconnect (if associated components are furnished in a Distribution Bay): Protects the battery from complete discharge. Automatically disconnects the battery and system output from the controlled load(s) (LVLD) or battery from system and loads (LVBD) if battery voltage decreases below a preset adjustable value. This can occur during a prolonged commercial AC power failure, where the battery is required to furnish power to the load, and subsequently starts to discharge. For further information, refer to the description of the Low Voltage Disconnect circuit card under List 21 Features in the List Descriptions section of this document.
1.3.7
Page 105 of 123

SAG582125000 Issue AT, June 28, 2007 1.3.8
Local Controls (See Operation section of power system User Manual for a complete description.) Location PCU MCA NAME / Description Standby/Operate Switch FUNCTION SELECT UP and DOWN FUNCTION SET ENTER FUNCTION SET YES (+) and NO (-) ALARM CUTOFF Type Rocker Switch Pushbutton Switches Pushbutton Switch Pushbutton Switches Pushbutton Switch
1.3.9
Local Status and Alarm Indicators (See Operation section of power system User Manual for a complete description.) Location NAME / Description OPEN SNS (Open Sense) FAN FAIL PCU FAIL AC Message Display, Shows... Active Alarms or "SYSTEM OK" Various Measurement Items and Values Various Adjustment Items and Values Various Configuration Items and Settings Various Calibration Items and Settings See Paragraph 1.1.10. "MCA Display" ALARM CUTOFF MAJOR MINOR AC TEST/EQ Type LED - yellow LED - red LED - red LED - green
PCU
---
MCA
LED - yellow LED - flashing red LED - red LED - green/red LED - yellow
1.3.10 MCA Display: The following are illustrations from the MCA Menu Tree (Section 5762). Refer to the latest version of Section 5762 for the most recent MCA Menu Tree. See 'Navigating the MCA' and 'Controls and Indicators' chapters of Power System User Manual for complete descriptions of menu items.
Page 106 of 123

SAG582125000 Issue AT, June 28, 2007
Vortex MCA Menu Tree (Sheet 1 of 2)

STARTUP SEQUENCE
133
NORMAL DISPLAY W/ ALARMS
MAIN ALARM MENU

2 3
SPEC NO. ###### MCA SWV ######## Initializing....## 11 SET ###V DEFAULTS MUST SET SYS = ###V LOADING ###V..## MUST SET SPEC NO. SET ###### @ ###V 16 CHANGE SPEC...##
## ALARMS ACTIVE NOT RUNNING YET! .
ALARM EMERG STOP 1 ALARM LVD ACTIVE 4 ALARM SYS 50%BOD 1 ALM VERY LO VOLT 1,14 ALARM LO VOLTAGE 1,15 ALARM SYSTEM BOD ALARM LO FLOAT 1,15
1
LVD ALARM MENU

22
LVD** ACTIVATED RECONNECT LVD ** ARE YOU SURE? +- 9 Local Lockout On 9 MAIN ALARM MENU NORMAL DISPLAY
134
23
24
1
134A
ALARM SYSTEM HV1 ALARM HIGH FLOAT 1,15 ALARM SYSTEM HV2 ALARM HI VOLTAGE 1,15
1
25
ALARM SUBSYS LV 1 ALARM SUBSYS HV 1 ALARM SYSTEM FA 1 ALARM SUBSYS FA 1 ALM SUBSYS MAJOR 1 ALARM ALL AC OFF 1 ALARM HI AC LINE 3 ALM ## PCUs FAIL 3 ALARM MRFA 1,15 ALARM 1 RFA 2,15 NO PCUs FOUND 1 ALM PCU## SHARE
1
INITIALIZATION MENU
135 136 137 138 139
9
12
CHECK SETPOINTS! FLOAT = ###.##V TEST/EQ = ###.##V SET HVS = ###.##V
10 11 12 13 14
PCU ALARM MENU

26 27 28
PCU DETAIL MENU

47 48 49 50 51 52 53 54 55 56 57
1 1
PCU ** FAILURE MAIN ALARM MENU NORMAL DISPLAY

TEMPERATURE ALARM MENU
PCU## EMERG STOP PCU## AC FAIL PCU## HI AC LINE PCU## FAN FAIL PCU## BRKR OFF PCU## HVS ACTIVE PCU## A/D FAIL PCU## CONVERTER PCU## HIGH TEMP. PCU## OPEN SENSE PCU## SWITCH OFF PCU## NO REPLY PCU ALARM MENU NORMAL DISPLAY
CURRLIM = #####A CURRLIM = #####MAX BATTLIM DISABLED BATTLIM = #####A SYS HV1 = ###.##V HI FLOAT = ###.##V
15
139A
28A 28B 28C 28D
TEMP SENSOR** HI TEMP SENSOR ** LO MAIN ALARM MENU NORMAL DISPLAY

MCA ALARM MENU
15
140
15B 15A
15
141
SYS HV2 = ###.##V HI VOLTAGE = ###.##V SYS BOD = ###.##V LOW FLOAT = ###.##V
ALM TEMP SENSOR 1 ALM SYSTEM CURR 2 ALM SUBSYS CURR 2 ALM BAT CHG CURR 2
16
15
142
17 17A 18 19 20 21
29 30 31
MCA BOARD FAIL A/D INPUT FUSE 5
143
SYS 50% = ###.##V VERYLOVOLT = ###.## 14 LO VOLTAGE = ###.## 15 SYSCURR = #####A SUB HV = ###.##V SUB LV = ###.##V SUBCURR = #####A BAT CHG = #####A LVD ** = ##.#V LV RECON = ##.#V MANUAL RECONNECT ANALOG TC OFF TC CAL = ##.##V TempCmp Hardware DIGITAL TC OFF SLOPE = .###V/C TempCmp Hardware MAX W/T = ##.##V MIN W/T = ##.##V HI TEMP** = ###C HI TEMP** IS OFF LO TEMP** = ###C LO TEMP** IS OFF ****A PLACES = ## START THE SYSTEM NOTES:
1 2
NO SYSTEM VOLTS NO SUBSYS VOLTS
ALM SUBSYS MINOR ALARM MCA/SHELF FUNCTION MENU NORMAL DISPLAY

13
58 59 60
144 145 146 147 147A 148 149
32
33
NO SENSE VOLTS 2 SENSE VOLT ERROR SHUNT** NO REPLY 2 SHUNT** BAD TYPE 2 BAT CL INHIBITED 2 LVD** NO REPLY 1 LVD** EPROM FAIL 1 LVD** A/D FAILED 1 LVD** RELAY FAIL 1 LVD** NO MCA CMD 1 LVDs INHIBITED 2 REMOTE NO REPLY DISPLAY NO REPLY TEMP** NO REPLY 1 MAIN ALARM MENU NORMAL DISPLAY
2 2
34
NORMAL DISPLAY NO ALARMS

0
SYSTEM OK
34A
150
Major Alarm
150A
150B 150C 150D
150E 151 152
Minor Alarm 3 Minor Alarm = 1 PCU Major Alarm = >1 PCU 4 Minor Alarm = A or B Major Alarm = A and B 5 Minor Alarm = Sense Fuse Major Alarm = System Fuse 6 ## = Substitute appropriate number 8 7 ** = Scroll through appropriate numbers 8 8 Applies to all menu items 9 Applies to all "Adjustable Settings" 10 All "Adjustable Settings" indicate changeable parameter 11 Exit to menu item 0 or 1 if all PCU serial #s match 12 Exit to menu item 0 or 1 if some PCU serial #s match 13 All "Normal" menu items lead to item 0 or 1 14 MCA P/N 507576 Only
35
36 37 38 38A 39 40
to Sheet 2
Color Code Initializing Measurements Adjustable Settings Normal Adjustment Menu Alarms Configuration Menu Function Calibration Menu
15 16
MCA P/Ns 514319 and 520405 Only Press ACO/UP/DOWN simultaneously to reach this item.
Page 107 of 123

SAG582125000 Issue AT, June 28, 2007

from Sheet 1
A
FUNCTION MENU
41
Vortex MCA Menu Tree (Sheet 2 of 2)

MEASUREMENT MENU
61 62 63 64 65
Home
SYSTEM LOAD MENU

86 87 88
SYSTEM ###.##VDC SYS LOAD #####A PCU LOAD #####A SUBSYS ###.##VDC SUB LOAD #####A BAT CHG #####A BAT CHGCL #####A BAT DIS #####A T SENSOR** ###C FUNCTION MENU NORMAL DISPLAY
SYSLOAD** #####A MEASUREMENT MENU NORMAL DISPLAY
MEASUREMENT MENU SET TEST/EQ MODE SET FLOAT MODE TestEq Switch On ADJUSTMENT MENU
42
43 44 45 46
PCU LOAD MENU

89 90 91
65A
CONFIGURE MENU CALIBRATION MENU NORMAL DISPLAY

65B 66 67
PCU** LOAD #####A MEASUREMENT MENU NORMAL DISPLAY
SUBSYSTEM LOAD MENU ADJUSTMENT MENU

68 69 70 71 72
SYSTEM ADJUSTMENT MENU

95 96 97
92 93 94
SUBLOAD** #####A MEASUREMENT MENU NORMAL DISPLAY
ADJUST SYSTEM ADJUST ALARMS ADJUST LVDs FUNCTION MENU
FLOAT = ###.##V TEST/EQ = ###.##V SET HVS = ###.##V TEST HVS ###.##V Alarm(s) Active CURR LIM = ####A CURRLIM = #####MAX BATTLIM DISABLED BATTLIM = #####A 100% CURR: ####A ADJUSTMENT MENU NORMAL DISPLAY
ALARM ADJUSTMENT MENU
98
NORMAL DISPLAY
99
BATTERY LOAD MENU

94A
CONFIGURE MENU
73 73A
BAT** CHG #####A BAT** DIS #####A MEASUREMENT MENU NORMAL DISPLAY
VERIFY INVENTORY SHARE ALARM OFF SHARE ALARM ON DISPLAY ROLL OFF DISPLAY ROLL ON SET PCU ON / OFF LO SPEED FAN OFF LO SPEED FAN ON NAG MINUTES = ## AUDIBLE NAG OFF TEST/EQ HRS = ## TEST/EQ MAN STOP END TEQ ##.##HRS AUTO EQ DISABLED AUTO EQ MUL = ## END AUTO ##.## HR RELAYTEST = ###SEC SET SPANISH TEXT FUNCTION MENU NORMAL DISPLAY
123 120
INVENTORY MENU
99A
94B 94C
118
73C
PCU** TYPE ####A PCU** TYPE ####+ NO PCUs FOUND VACANT ****A= ## ****A PLACES= ## SHUNT ** TYPE SYS SHUNT ** TYPE SUB SHUNT ** TYPE BAT NO SHUNTS FOUND LVD** INSTALLED NO LVDs FOUND ANALOG TC FOUND T SENSOR ** INST NO TEMP SENSORS SUBSYS INSTALLED NO SUBSYS FOUND REMOTE INSTALLED REMOTE ACTIVE NO REMOTE FOUND UPDATE INVENTORY CONFIGURE MENU NORMAL DISPLAY SPEC NO. ######### MCA SWV ######## REM SWV ########
100 101 102
119
74
74A
103
75
SYS HV1 = ###.##V HI FLOAT = ###.##V
15
121
104
SYS HV2 = ###.##V HI VOLTAGE = ###.##V SYS BOD = ###.##V LO FLOAT = ###.##V
15
15
76
121A
105
76A
122
106
77 77A 78 79
SYS 50% = ###.##V VERYLOVOLT = ###.## 14 LO VOLTAGE = ###.##V 15 SYSCURR = #####A SUB HV = ###.##V SUB LV = ###.##V SUBCURR = #####A BAT CHG = #####A HI TEMP** = ###C HI TEMP** IS OFF LO TEMP** = ###C LO TEMP** IS OFF TEST RELAYS TESTING RELAY # Alarm(s) Active ADJUSTMENT MENU NORMAL DISPLAY
LVD ADJUSTMENT MENU
107 108 109 110 110A
124 125 126
CALIBRATION MENU
80 81 82
127 128 129
CAL SYS = ###.##V CAL SUB = ###.##V RESTORE MFG CAL ANALOG TC OFF TC CAL = ##.##V TempCmp Hardware DIGITAL TC OFF SLOPE = .###V/C TempCmp Hardware MAX W/T = ##.##V MIN W/T = ##.##V TCOMP ON SENSOR1 TCOMP ON AVERAGE TCOMP ON HIGHEST FUNCTION MENU NORMAL DISPLAY
110B
110C
83
PCU ENABLE MENU
111
130
83A
PCU** ON:SET OFF PCU** OFF:SET ON Energy Mgmt. On CONFIGURE MENU NORMAL DISPLAY
112 113
131 132
83B 83C
114 115 116 117
LVD ** = ##.#V LV RECON = ##.#V MANUAL RECONNECT ADJUSTMENT MENU NORMAL DISPLAY
83D
84 85
Page 108 of 123

SAG582125000 Issue AT, June 28, 2007
1.3.11 External Alarm Circuits: Alarm relay contacts are rated for 0.5 A at 125 VAC, 1.0 A at 30 VDC, and 0.3 A at 110 VDC. Nine (9) Form-C alarm relay contacts are provided and mapped by the MCA as follows. Relay operation can be tested via an Alarm Relay Test feature. When activated, this feature consecutively places each relay in the alarm state for the programmed time period. (A) See 'Making Electrical Connections' chapter of the Power System Installation Manual for connection details. (B) See 'Navigating the MCA' and 'Controls and Indicators' chapters of the Power System User Manual for alarm conditions. (1) MCA Audible Alarm: These contacts change state if any alarm condition monitored by the MCA occurs, and are provided for connection to an audible alarm circuit. (2) Test/Equalize Indication: These contacts change state if the system is placed in the test/equalize mode, locally or remotely. Power System List No. MCA Configuration No. Relay K1 Relay K2 10 516834 Major Alarm Minor Alarm High Voltage 1 Alarm High Voltage 2 Alarm Battery On Discharge Alarm 50% Battery On Discharge Alarm AC Fail Alarm Audible Alarm Test/EQ Mode Indication 11 516835 Major Alarm Minor Alarm High Voltage 1 Alarm PCU Fail Major Alarm Battery On Discharge Alarm PCU Fail Minor Alarm AC Fail Alarm Audible Alarm Fuse Alarm 12 516836 Major Alarm Minor Alarm High Voltage 1 Alarm MCA Fail Alarm Battery On Discharge Alarm Very Low Voltage Alarm AC Fail Alarm Fuse Alarm PCU Fail Alarm 13 516837 Major Alarm Minor Alarm Test/EQ Mode Indication 2 Fuse Alarm Battery On Discharge Alarm AC Major Alarm AC Fail Alarm LVD Alarm Test/EQ Mode Indication
Relay K3
Relay K4
Relay K5
Relay K6
Relay K7 Relay K8 Relay K9
Page 109 of 123

SAG582125000 Issue AT, June 28, 2007 1.3.12 External Monitoring, Reference, and Control Signals
The MCA is connected to an Interconnect/LVD Inhibit circuit card. This circuit card provides spring-clamp type terminals for connection of customer wiring, as described below. (A) Remote Test/Equalize: All PCUs can be placed into the test/equalize mode by applying an external ground signal. The PCUs operate in the float mode when the signal is absent. (B) External "System Voltage" Meter Reading: Leads can be extended from the Power System to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". (C) External Voltage Sensing: Leads can be extended from the Power System to the point at which output voltage is to regulate, such as the battery or a battery charge temperature compensation module. (D) Emergency Shutdown and Fire Alarm Disconnect: Operation of the PCUs can be inhibited through application of an external ground signal. Manual restart is required. If low voltage disconnect is furnished, the battery and system output can be wired to also disconnect from the controlled load(s). If List RA is furnished, battery also disconnects from the system. (E) System Fuse Alarm Input: The system fuse alarm circuit activates when a 18 to 60 volts DC signal is applied this terminal.
Page 110 of 123

PHYSICAL SIZE INFORMATION Overall Dimensions

DISTRIBUTION CABINET DIMENSIONS
TOP VIEW
33.250 (19U) SEE NOTE 5
24.750 (25.000 with Part No. 377334300 Relay Rack)
6.000
11.500 17.500
LEFT SIDE VIEW
FRONT VIEW
NOTES : 1. All dimensions are in inches unless otherwise specified. 2. Maximum net weight, including List 24 (4-row) cabinet, relay rack, less rectifier and converter modules: 750 lb. per bay. 3. 4. Finish: Off-White (Lorain M500-117) Indicates Ventilation Grille Dimension shown is for List 24 cabinet (4-row). For List 23 cabinet (3-row), this dimension is 26.25 (15U). For List 22 cabinet (2-row), this dimension is 19.25 (11U). For List 21 cabinet (1-row), this dimension is 12.25 (7U).
RIGHT SIDE VIEW
5.
Page 111 of 123

SAG582125000 Issue AT, June 28, 2007
Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets)

NOTE: Battery busbars within distribution cabinets are rated for 2000A max. For 2000A-6000A in Lists 2 and 3 make additional battery connections to Inter-Bay Busbars.
3/8-16 CAPTIVE NUT, 14 PLACES (CUSTOMER MUST SUPPLY LUG, BOLTS, AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 1/4-20 CAPTIVE NUT, 20 PLACES (CUSTOMER MUST SUPPLY LUG, BOLTS, AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
Central Office Ground
0.625 0.750 0.625 2.000
2.000
TOP OF DISTRIBUTION CABINET
1.000 0.625
BATTERY (RETURN SIDE) 0.625 BUSBAR
0.625 0.750 0.625 0.750
0.750
0.750 0.625
BATTERY (LOAD SIDE) BUSBAR
FRONT VIEW
GND RTN -48V SUPPLY
(One Row Cabinet Shown, Others Similar)
Page 112 of 123

Dimensions of Battery Busbar Extension Kit, Part No. 514713
NOTE: See Battery Busbar Extension Kit (Part No. 514713) under Accessory Information for description.
3/8 CLEARANCE HOLES, 12 PLACES (CUSTOMER MUST SUPPLY LUG, BOLTS, AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
2.000 2.000 2.000 2.000
Central Office Ground
1.000
TOP OF DISTRIBUTION CABINET
BATTERY (RETURN SIDE) BUSBAR
FRONT VIEW
BATTERY (LOAD SIDE) BUSBAR
GND RTN
-48V SUPPLY
Page 113 of 123

SAG582125000 Issue AT, June 28, 2007
Dimensions of Battery Busbar Offset Extension Kit, Part No. 514713
NOTE: See Battery Busbar Extension Kit (Part No. 529143) under Accessory Information for description.
3/8 CLEARANCE HOLES, 24 PLACES (CUSTOMER MUST SUPPLY LUG, BOLTS, AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
1.312
TOP OF DISTRIBUTION CABINET Central Office Ground 1.312

1.000
48V
FRONT VIEW
GND RTN -48V SUPPLY

BATTERY (RETURN SIDE) BUSBAR BATTERY (LOAD SIDE) BUSBAR
Plastic Shield
Page 114 of 123

Inter-Bay Busbar Dimensions (Part of Lists 2 and 3)

NOTE: Battery busbars within distribution cabinets are rated for 2000A max. For 2000A-6000A in Lists 2 and 3, make battery connections to inter-bay busbars, shown here.
(VIEWED FROM REAR OF POWER SYSTEM) GND RETURN INTERBAY BUSBAR
-48V SUPPLY INTERBAY BUSBAR BATTERY LUG LANDINGS SEE DETAIL A
3/8-16 CAPTIVE NUT, 8 PLACES PER BUS (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") 2-3/8" 13/16" 2-3/8" 13/16" 13/16" 2-3/8" 13/16"
1"
5/8"
3/4" 1-5/8"
3/4"
3/4" 1-5/8"
1/4-20 CAPTIVE NUT, 12 PLACES PER BUS (CUSTOMER MUST PROVIDE LUG BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4") DETAIL A
Page 115 of 123

SAG582125000 Issue AT, June 28, 2007
Arrangement of System Configured with List 43

HOLES SIZED FOR 3/4" CONDUIT FITTINGS. KNOCKOUTS INCLUDED FOR 1" CONDUIT FITTINGS.
TOP VIEW
LIST 43 AC WIREWAY
LEFT SIDE VIEW
FRONT VIEW
Page 116 of 123

SAG582125000 Issue AT, June 28, 2007
CONCENTRIC KNOCKOUTS SIZED FOR 3/4" OR 1" CONDUIT FITTINGS. KNOCKOUTS SIZED FOR 1-1/2" CONDUIT FITTINGS. KNOCKOUT SIZED FOR 1-1/2" CONDUIT FITTING. (SAME ON RIGHT SIDE.) TOP VIEW
LIST 44 AC AC TERMINATION PANEL
LEFT SIDE VIEW
FRONT VIEW
Page 117 of 123

SAG582125000 Issue AT, June 28, 2007

AC Terminal Access Cover (1 of 2) Termination Panel (1 of 2) Wireway (1 of 2) Note: Length varies with height of Distribuiton Cabinet and number of PCU Mounting Shelves. TOP VIEW Knockouts sized for 3/4" conduit fittings. (6 per side)
REAR PERSPECTIVE VIEW
Shown using 0U
Shown using 4U
Note: System can be configured so that List 45 uses 0U, 1U, 2U, 3U or 4U of rack space. Table shows approximate extension above top surface of relay rack for each mounting position.
Rack Space Used Units 4 3 2 1 0 Inches 7 5-1/4 3-1/2 1-3/4 0 Approx. Extension Above Top of Rack 0 5/8" 2-3/8 4-1/8 5-7/8
LEFT SIDE VIEW
FRONT VIEW
Page 118 of 123

SAG582125000 Issue AT, June 28, 2007
Arrangement of System Configured with List 90 Battery Trays

Notes: 1. Four shelves shown as example. 2. Dimensions are in inches. 3. Net Weight Per Shelf (less batteries): 40 lbs.
10.5
10.5
10.5
21.5 FRONT VIEW RIGHT SIDE VIEW
Page 119 of 123

SAG582125000 Issue AT, June 28, 2007
Arrangement of System Configured with List 93 Battery Trays

Notes: 1. Three trays shown as example. Max. available per rack: four. 2. Dimensions are in inches. 3. Net Weight Per Tray, Less Batteries: With Circuit Breaker Option: 33 lbs. Without Circuit Breaker Option: 29 lbs.
Optional Battery Disconnect Circuit Breakers. Shown on Right Side. Available on Either Side. 9.781
12.25 or 14.00 as ordered
12.25 or 14.00 as ordered
FRONT VIEW
24.437 RIGHT SIDE VIEW
Page 120 of 123

Overall Dimensions Optional Battery Temperature Probes

PROBE ATTACH TO NEGATIVE BATTERY TERMINAL (CLEARANCE FOR 5/16 (7.94) HARDWARE)
180 3.00 (4,572 76) PART NO. 521262 ANALOG PROBE
0.25 (6.35) DIA.
0.75 (19.05)
3.00 (76.2)
0.75 (19.05)
2.25 (57.15)
0.35 (8.89)
300 (7,620) PART NO. 107021 DIGITAL PROBE
NOTE: All dimensions are in inches and (millimeters).
Page 121 of 123

SAG582125000 Issue AT, June 28, 2007
RELATED DOCUMENTATION
Power Data Sheets:
PD588700801 (Model V200ECAB PCU Mounting Shelf, includes all PCU data) PD588703700 (Model V260ECAB PCU Mounting Shelf, includes all PCU data) PD588704800 (Model V340/420ECAB PCU Mounting Shelf, includes all PCU data)
Schematic Diagrams: SD582125000 (Vortex Power System) SD588700801 (Model V200ECAB PCU Mounting Shelf) SD588703700 (Model V260ECAB PCU Mounting Shelf) SD588704800 (Model V340/420ECAB PCU Mounting Shelf) SD507001 (1-Row Distribution Cabinet) SD507002 (2-Row Distribution Cabinet) SD507003 (3-Row Distribution Cabinet) SD507004 (4-Row Distribution Cabinet) System Application Guides: SAG588249600 (Model MHSB80FRM Converter Mounting Frame) SAG588249700 (Model MHSB160CAB Converter Mounting Shelf) SAG588250100 (Model MHSB40FRM Converter Mounting Frame)
Wiring Diagrams: T582125000 (Vortex Power System) T588700801 (Model V200ECAB PCU Mounting Shelf) T588703700 (Model V260ECAB PCU Mounting Shelf) T507001 (1-Row Distribution Cabinet) T507002 (2-Row Distribution Cabinet) T507003 (3-Row Distribution Cabinet) T507004 (4-Row Distribution Cabinet) Color MCA Menu Tree: Instructions: Section 5762
Section 5843, Installation Instructions (Vortex Power System, Spec. No. 582125000) Section 5844, User Instructions (Vortex Power System, Spec. No. 582125000 Section 5593 (Battery Thermal Runaway Management System, Spec. No. 486103800) Section 5823, Installation and Operation Instructions (Precharge Assembly, Spec. No. 510142) 031110100 031110200 031110300
Load and Battery Lug Detail Drawings:
BATTERY MANUFACTURER INFORMATION

Some equipment described in this System Application Guide is designed to accommodate batteries from various manufacturers. The following are referenced in this document. C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858 Deka: East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147 Douglas: Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159 Fiamm: FIAMM T.I., 23880 Industrial Park Drive, Farmington Hills, Detroit, MI 48335 Marathon and Absolyte: GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ 08543. Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803 PowerSafe EnersysTM: EnerSys Inc., Reading, PA, 196212-4145
Page 122 of 123

REVISION RECORD
Issue AG AH Change Number (ECO) LLP035976 LLP200092 Description of Change Added Lists 79 and AK. Added Lists 43, AJ and CJ. Added breaker mounting order to Lists AD, AE, CE and CF. Added shunt lead description to Table 5. Added List 90 dimensions. Added cabinet schematic diagrams to Related Documentation. Added Lists 93 and AL. MCA display descriptions simplified; references to instruction manual added. Added List 34, 35 and 54. Revised List of Parts for List 31, 32, 43. Added TXM. Updated corporate references. Added List 44, 60, 61, 62, 63, 64, 65, 66, 75, AM, JA, JB, JC, JD, KA, LB, LC. Added dimension drawing for P/N 107021 probe. List 71 circuit card part number was 509539. List 92 now available with List 34. Added no LVBD restriction to List 92/List 34 combination. List 93: Revised parts list; revised battery table; added lug table. Added new relay racks. Added List 29. Added Lists 77 & 78. Updated Lists 75 & 76 for Web Interface. Updated List 80 spec. number and list of parts. Added List 45. Added Part No. 522786 Lug Adapter Busbar and Part No. 529143 Battery Extension Busbar kit to Accessories. Updated List KA ratings. Corrected relay rack transition plate part numbers. Added List RE. Added Part No. 534449 and 514714 adapter kits to Accessories. Reformatted Tables 9 and 10 to current practice. Revised aisle space clearance requirements in Specifications section. Added/updated MCA firmware version requirement for List 75, 76, 77 and 78. Date 9/19/03 9/19/03 12/10/03 12/10/03
Approved J. Kirkpatrick R. Mann J. Kirkpatrick R. Mann
AJ AK
LLP200938 LLP201333
4/23/04 4/27/04 9/1/04 9/1/04 12/10/05 12/13/05
J. Kirkpatrick E. Garton J. Kirkpatrick R. Mann J. Kirkpatrick R. Mann
AL
LLP202189
AM
LLP203260
5/9/05 5/10/05
J. Kirkpatrick R. Mann
AN AP AQ AR
LLP203849 LLP204559 LLP206379 LLP207629
7/27/05 7/28/05 2/15/06 2/15/06 10/5/06 10/5/06 1/15/07 1/15/07
J. Kirkpatrick G. Frioud J. Kirkpatrick E. Garton J. Kirkpatrick E. Garton J. Kirkpatrick J. Jasko
AS
LLP208733
6/21/07 6/22/07 8/16/07 8/16/07
J. Kirkpatrick J. Jasko J. Kirkpatrick J. Jasko
AT
LLP208864
Emerson Network Power / 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122 In Canada: Emerson Network Power Canada 122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900 In Mexico: Productos Emerson de Mexico S.A. de C.V. Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277 Page 123 of 123

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SAG582125000 System Application Guide Spec. No.

582125000 (Model 1231V2) Issue AT, June 28, 2007

Equipped with Model V200ECAB or V260ECAB PCU Mounting Shelves

Equipped with Model V340/420ECAB PCU Mounting Shelves

SAG582125000 Issue AT, June 28, 2007 PCUs

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

Access: Supplemental Bay(s) Available: Control: Color: Options:

System Application Guide Spec. No. 582125000 (Model 1231V2)

VPS DISTRIBUTION BUS ROW D (ROW FOUR)

Distribution Cabinet List 21, 22, 23, 24

VPS DISTRIBUTION BUS ROW C (ROW THREE)

VPS DISTRIBUTION BUS ROW B (ROW TWO)

VPS DISTRIBUTION BUS ROW A (ROW ONE)

PCU Mounting Shelf List 31 or 32

List 62: 20A Converter Module

List 66: Additional 40A Converter Mounting Frame

List 62: 20A Converter Module

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2)

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2)

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

LIST INFORMATION List Structure

----7U 11U 15U 19U -6U 6U 3 4 1, 2 1, 2 1, 2 1, 2

Notes 5 5 -----------------6 ------

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007 Home

Distribution Bus Arrangements

SAG582125000 Issue AT, June 28, 2007

Emerson Part Number

No Yes No No No No No Yes Yes No No No No Yes No No No No

Manual Manual No No No No No No No Manual Manual Manual Manual LV Manual Manual LV / Manual LV

System Application Guide Spec. No. 582125000 (Model 1231V2) Notes:

SAG582125000 Issue AT, June 28, 2007 Home

SAG582125000 Issue AT, June 28, 2007

SAG582125000 Issue AT, June 28, 2007 Home

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

SAG582125000 Issue AT, June 28, 2007 Home

List 10: MCA Assembly with Standard Features Features

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

List 12: Special Application MCA Assembly Features

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007

SAG582125000 Issue AT, June 28, 2007

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007 Home

SAG582125000 Issue AT, June 28, 2007 Ordering Notes

System Application Guide Spec. No. 582125000 (Model 1231V2)

SAG582125000 Issue AT, June 28, 2007 Home

System Application Guide Spec. No. 582125000 (Model 1231V2)

System Application Guide Spec. No. 582125000 (Model 1231V2) Restrictions

SAG582125000 Issue AT, June 28, 2007 Home

SAG582125000 Issue AT, June 28, 2007 Features

System Application Guide Spec. No. 582125000 (Model 1231V2) Home

List 60: Optional 80A Converter Frame (Initial Frame) Features