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Program 0230
Contents
Contents
Helpful Hints
Determination of the Load Capacity of C-Rails .................................................................................................................................................................................................. 43
Load Diagram for C-Rail 30x32x2 (023200 / 023400 / 023404) ..................................................................................................................................................................... 43
Load Diagram for C-Rail 30x32x1.5 (023201) ................................................................................................................................................................................................. 44
Technical Data................................................................................................................................................................................................................................................. 45
Formulas to Determine the Number of Loops, Cable Length and Loop Depth..................................................................................................................................................... 45
Definition of the cable arrangement and cable trolley selection.......................................................................................................................................................................... 46
Cable Factors .................................................................................................................................................................................................................................................. 46
Permissible Loads of the Rollers ...................................................................................................................................................................................................................... 46
System Arrangement
Program 0230
Rails and Mounting Parts
Support Arm
Girder Clip
End Stop
End Cap
End Clamp
Flat Cable
Cable Trolley
Towing Arm
End Clamp
Round Cable
Cable Clip
Towing Arm
30
s
X
12
26
Order No.
Material
Length
[mm]
023200-6
023200-4
023201-6
023201-4
023400-6
023400-4
6000
4000
6000
4000
6000
4000
sendzimir
galvanized
steel
stainless steel V4A 1.4571
Ix
[cm4]
Static Values
Wx
[cm3]
e
[mm]
[kg/m]
2.42
1.45
16.70
1.56
1.5
1.90
1.10
17.10
1.17
2.42
1.45
16.70
1.56
Thickness
s
[mm]
Weight
90
90- Curves
Order No.
023203-01000
023203-01200
023203-01400
023203-01600
023203-01800
023203-02000
023403-01000
023403-01200
023403-01400
023403-01600
023403-01800
023403-02000
Material
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
Developed
Length
For Max.
Trolley
Length
[mm]
Weight
[mm]
Loop
Depth
max. 0.35 x R
[mm]
[mm]
1000
1200
1400
1600
1800
2000
1000
1200
1400
1600
1800
2000
1570
1885
2200
2510
2830
3140
1570
1885
2200
2510
2830
3140
350
420
490
560
630
700
350
420
490
560
630
700
160
160
200
200
250
250
160
160
200
200
250
250
2.4
2.9
3.4
3.9
4.4
4.9
2.4
2.9
3.4
3.9
4.4
4.9
[kg]
33.3
31
15
Track Coupler
C-Rail
Order No.
023210
023410
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.280
0.280
Note
A track coupler must be provided at each track joint.
100
27.5
27.5
30.5
12
10
15
32
Order No.
023211
023411
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.480
0.480
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.200
0.200
30.5
58.5
12 10
M8
45
3
15
32
Order No.
023247
023447
31.3
60
55
16
3
33.3
Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms
Order No. 023226
Material: galvanized steel
Perm. load: 160 kg
Suitable for support arm type:
020185, 020186, 020275,
020276
Weight: 0.320 kg
80
60
31.3
M8
55
16
3
33.3
31.3
20
M8
55
16
3
33.3
30
80
60
15
3
Order No.
023221
023421
32
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
63
63
0.100
0.100
84
40
60
30
15
3
32
Order No.
Type
023220
023220-1
023420
023420-1
Material
Perm. Load
[kg]
galvanized steel
63
63
Weight
[kg]
0.160
0.170
0.160
0.170
Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms
84
40
60
30
M8
15
3
Order No.
Type
023222
023222-1
023422
023422-1
32
Material
Perm. Load
[kg]
galvanized steel
020185. 020186
020275. 020276
63
020485
020488
63
Weight
[kg]
0.235
0.245
0.235
0.245
Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure
30
M8
max. 20
84
60
15
3
40
32
Order No.
Type
023223
023223-1
023423
023423-1
Material
Perm. Load
[kg]
galvanized steel
63
63
Weight
[kg]
0.200
0.210
0.200
0.210
9
31
50
49
M8
max. 20
15
33.3
50
40
9
31
60
15
33.3
100
3
Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms
80
40
60
31
M8
15
33.3
100
3
Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure
80
40
60
31
40
M8
15
33.3
10
100
3
10
40
31
63.5
15
50
33.3
Order No.
023240
023440
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.200
0.200
30
10
31
77
15
33.3
Order No.
023241
023441
50
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.175
0.175
4
10
30
31
77
15
33.3
Order No.
023242
023442
50
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.175
0.175
11
50
31
33.3
15
33.3
31
15
40
31
30
M8
15
33.3
Order No.
023236
50
Material
Suitable for
I-Beam
Perm. Load
[kg]
Weight
[kg]
galvanized steel
100
0.700
Bolt complete
max. 7.5
M8
4kt 25 x 30
12
Order No.
Packing
Unit
Material
Weight
[kg]
020176-8x16P
020476-8x16P
20 pcs.
20 pcs.
galvanized steel
stainless steel V4A
0.045
0.045
30
32
2
12
20
20
40
Order No.
L1
[mm]
L2
[mm]
020185-0250
020185-0315
020185-0400
020185-0500
020185-0630
020185-0800
020185-1000
020185-1250
020485-0400
020485-0500
020485-0630
020485-0800
020485-1000
020485-1250
250
315
400
500
630
800
1000
1250
400
500
630
800
1000
1250
200
260
340
340
340
340
340
340
340
340
340
340
340
340
L2
Material
Weight
[kg]
0.390
0.500
0.625
0.780
0.980
1.245
1.550
1.945
0.625
0.780
0.980
1.245
1.550
1.945
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
40
40
2,5
20
14
20
40
Order No.
L1
[mm]
L2
[mm]
020186-0250
020186-0315
020186-0400
020186-0500
020186-0630
020186-0800
020186-1000
020186-1250
020488-0400
020488-0500
020488-0630
020488-0800
020488-1000
020488-1250
250
315
400
500
630
800
1000
1250
400
500
630
800
1000
1250
200
260
340
340
340
340
340
340
340
340
340
340
340
340
Design in stainless steel V4A
L2
Material
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
Weight
[kg]
0.625
0.785
1.000
1.250
1.575
2.000
2.500
3.125
1.000
1.250
1.575
2.000
2.500
3.125
13
30
32
2
12
Order No.
L
[mm]
020275-0250
020275-0400
020275-0500
020275-0630
020275-0800
020275-1000
020275-1250
020275-1500
020275-2000
250
400
500
630
800
1000
1250
1500
2000
Material
Weight
[kg]
0.390
0.625
0.780
0.980
1.245
1.560
1.945
1.795
3.120
sendzimir
galvanized
steel
40
2.5
14
Order No.
L
[mm]
020276-0315
020276-0450
020276-0650
020276-0950
020276-1150
020276-1340
020276-1520
020276-1800
020276-2000
315
450
650
950
1150
1340
1520
1800
2000
Material
Weight
[kg]
0.785
1.125
1.625
2.375
2.875
3.350
3.800
4.500
5.000
sendzimir
galvanized
steel
l [m]
14
Support Arm
30 x 30 x 2
P [kg]
f [cm]
0.25
76.0
0.08
Support Arm
40 x 40 x 2.5
P [kg]
f [cm]
164.5
0.07
0.40
47.5
0.20
0.50
38.0
0.32
0.65
29.0
0.60
0.80
24.0
0.90
1.00
19.0
1.40
1.25
15.0
2.20
1.52
12.5
3.30
2.00
9.50
5.70
103.0
0.20
82.0
0.30
63.0
0.45
51.5
0.70
41.0
1.10
33.0
1.70
27.0
2.50
20.5
4.30
40
Order No.
020280
106
31
80
8.5
100
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020185, 020275
0.700
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate
45
Order No.
020282
80
41.3
110
41
1
1
125
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020186, 020276
1.000
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate
41
100
125
41.3
100
125
125
Order No.
020284
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020186, 020276
1.300
15
40
80
100
40
80
100
Order No.
Material
020206-0500
020206-0630
020206-0800
020206-1000
galvanized
steel
l
[mm]
Weight
[kg]
500
630
800
1000
1.700
2.000
2.450
2.800
100
33.3
9 x 45
31
125
4
41
41.3
16
12 x 45
50
M8
Order No.
Material
Weight
[kg]
Clamping Thickness
10
12
16
20
020180-08
020480-08
galvanized steel
stainless steel V4A
0.150
0.150
Mounting Height
31
32
33
34
35
37
40
M8
Order No.
020180-08x36
020480-08x36
Material
Weight
[kg]
Clamping Thickness
18 - 20
20 - 24
24 - 28
28 - 32
32 - 36
galvanized steel
stainless steel V4A
0.220
0.220
Mounting Height
42 - 44
44 - 48
48 - 52
52 - 56
56 - 60
50
M8
30
Order No.
Material
Weight
[kg]
Clamping Thickness
6 - 25
020181-08
galvanized steel
0.190
Mounting Height
32 - 40
17
Support Arm
60
Girder Clip
60
60
Girder Clip
60
Support Arm
60
Girder Clip
Track Support
Bracket
60
C-Rail
Application Examples for Support Arm and C-Rail Fastening with Support Arms punched
Provided on site
Girder Clip
Support Arm
Track Support Bracket
C-Rail
Towing Arm
Towing Trolley
Application Example for Support Arm and C-Rail Fastening with Welded Brackets
Main Trolley
Provided on site
Bracket for Support Arm
Support Arm
Track Support
Bracket
C-Rail
Towing Arm
Towing Trolley
18
24
24
25
24
30
53
Order No.
023219
023419
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.130
0.130
Bolt M 6 x 40
Cable Trolley
End Stop
End Clamp
Notes
The end stop is fixed in the C-rail between the end clamp and the cable trolley.
This helps to prevent cable trolleys running into the end clamp.
For control supply systems with manually driven ideal control trolleys an end stop mounted
at the end of the C-rail prevents the ideal control trolley from travelling out of the rail.
Design in stainless steel V4A
19
25
40
63
40
Order No.
Material
l
[mm]
Weight
[kg]
020195-400
020195-630
020495-400
020495-630
galvanized
steel
400
630
400
630
0.600
1.000
0.600
1.000
stainless steel
V4A
End Caps
b
h
s
Order No.
For
C-Rail
020662-30
020662-31
023200
023201
Material
plastic
a
[mm]
b
[mm]
c
[mm]
d
[mm]
s
[mm]
h
[mm]
Weight
[kg]
30
30
32
30
27
28
29
28
4
5
18
16
0.005
0.004
ma
x. 4
5
8.4
16
~ 40
30
~ 40
2.5
30
1.5
1.5
40
16
25
25
32
32
40
20
Order No.
Remarks
Material
023790
023790-1
plastic
Weight
[kg]
0.010
0.012
123
75
53
s 24
Iw
25
M6
da
54
M6
Cable Trolley
Technical details
Trolley body and cable supports:
plastic
Hardware: galvanized steel
Temperature range: -30C to +60C
36
54
80
10
80
80
da
50
Towing Trolley
s
M6
54
da
80
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023910
023943
023953
023973
023941
023951
023971
0.11
0.12
0.13
0.15
0.19
0.19
0.23
End Clamp
Order No.
[kg]
023915
023958
023958
023978
023956
023956
023976
0.15
0.16
0.16
0.18
0.23
0.23
0.25
023919
023269
023269
023279
023269
023269
023279
da
lw
[kg]
[mm]
[mm]
[mm]
0.175
0.210
0.210
0.215
0.210
0.210
0.215
50
50
50
80
50
50
80
80
80
125
125
80
125
125
15
15
36
22
15
36
22
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
Roller
Type
6.3
40
(1)
8.0
40
(2)
10.0
40
(3)
Roller type
(1) Plastic roller and plastic friction bearing
(2) Plastic roller and bronze friction bearing
(3) Ball bearing, galvanized
21
125
25
21,5
25
65
112
54
82
k
M6
36
80
da
Cable Trolley
Order No.
0.275
0.355
0.385
0.280
0.365
0.390
10
s
Towing Trolley
M6
54
da
80
End Clamp
End Clamp
Order No.
0.740
0.740
0.770
0.750
0.750
0.775
023269
023269
023279
023469
023469
023479
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.210
0.210
0.215
0.210
0.210
0.215
50
50
80
50
50
80
80
125
125
80
125
125
15
36
22
15
36
22
36
80
80
80
80
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
22
80
da
50
[kg]
023267
023267
023277
023467
023467
023477
54
80
Towing Trolley
Order No.
[kg]
023261
023263
023271
023461
023463
023471
M6
Cable Trolley
Technical details
Trolley body: galvanized steel
Cable supports: plastic
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearing,
V4A with 2RS-sealing
Temperature range stainless
steel/plastic, acid-resistant:
-10C to +80C
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
10.0
50
6.3
50
65
M6
115
54
a
82
24,5
Iw
25
36
80
Cable Trolley
Cable Trolley
Order No.
13
80
50
Towing Trolley
M6
54
80
End Clamp
Order No.
[kg]
023567
023567
023577
023435
023435
023436
80
End Clamp
Towing Trolley
Order No.
0.360
0.440
0.485
0.365
0.445
0.495
da
da
[kg]
023561
023563
023571
023431
023432
023433
54
M6
Technical details
Trolley body and cable supports:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearing,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearing,
V4A with 2RS-sealing
Temperature range stainless steel:
-10C to +80C
0.825
0.825
0.870
0.750
0.830
0.880
023569
023569
023579
023438
023438
023439
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.270
0.270
0.325
0.270
0.270
0.325
50
50
80
50
50
80
80
125
125
80
125
125
15
36
22
15
36
22
36
80
80
80
80
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
63
10
63
125
25
25
74
74
M6
123,5
73,5
36
44
da
100
Technical details
Trolley body and cable supports:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearing,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
M8
72
Cable Trolley
110
16
85
100
da
Towing Trolley
72
M8
da
100
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023509-125x100
023510-125x100
0.58
0.65
End Clamp
Order No.
[kg]
023519-125x100
023520-125x100
1.21
1.26
024289-100x038
024290-100x038
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.37
0.44
50
80
125
35
20
58
58
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
80
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
Design in stainless steel V4A
23
44
d
b1
M8
b2
b2
74
k
M8
111,5
61,5
31,5
I2
I1
25
Cable Trolley
da
b1
106
Technical details
Trolley body and cable supports:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearings, V4A, 2RSsealing
Temperature range stainless steel:
-10C to +80C
Cable Trolley
Order No.
72
M8
da
100
End Clamp
Towing Trolley
Order No.
[kg]
26
80
Towing Trolley
M8
End Clamp
Order No.
l11)
da
l22)
b1
b2
Max.
Load
Capacity
[kg]
Max.
TravelSpeed
[m/min]
97
20
80
137
20
80
97
20
80
137
20
80
187
20
80
137
20
80
187
20
80
257
20
80
62
97
10
80
10
80
10
80
[kg]
023330-140x100
023330-160x100
023330-160x160
023330-180x100
023330-200x100
023330-200x160
023332-160x100
023332-160x160
023332-180x100
023332-200x100
023332-200x160
023332-230x100
023332-250x100
023332-250x160
023333-200x100
023333-200x160
023333-230x100
023333-250x100
023333-250x160
023334-320x100
0.69
0.70
0.90
0.76
0.77
0.97
0.82
1.11
0.86
0.87
1.16
0.93
0.94
1.24
1.02
1.40
0.94
0.95
1.34
1.19
023335-160x100
023335-160x100
023335-160x160
023335-200x100
023335-200x100
023335-200x160
023337-160x100
023337-160x160
023337-200x100
023337-200x100
023337-200x160
023337-250x100
023337-250x100
023337-250x160
023338-200x100
023338-200x160
023338-250x100
023338-250x100
023338-250x160
023339-320x100
1.24
1.24
1.56
1.31
1.31
1.63
1.36
1.77
1.41
1.41
1.82
1.48
1.48
1.90
1.56
2.06
1.63
1.63
2.14
1.73
024230-100x062
024230-100x062
024230-160x062
024230-100x062
024230-100x062
024230-160x062
024232-100x042
024232-160x042
024232-100x042
024232-100x042
024232-160x042
024232-100x062
024232-100x062
024232-160x062
024233-100x042
024233-160x042
024233-100x042
024233-100x042
024233-160x042
024234-100x062
0.70
0.70
0.94
0.70
0.70
0.94
0.80
1.13
0.80
0.80
1.13
0.82
0.82
1.15
1.00
1.40
1.00
1.00
1.40
1.12
023830-125x100
023830-160x100
023832-200x100
023832-200x160
023832-250x100
023832-250x160
023833-200x100
023833-200x160
023833-250x100
023833-250x160
0.65
0.70
0.87
1.16
0.94
1.24
1.02
1.40
0.95
1.34
023835-125x100
023835-160x100
023837-200x100
023837-200x160
023837-250x100
023837-250x160
023838-200x100
023838-200x160
023838-250x100
023838-250x160
1.19
1.24
1.41
1.82
1.48
1.90
1.56
2.06
1.63
2.14
024830-100x062
024830-100x062
024832-100x042
024832-160x042
024832-100x062
024832-160x062
024833-100x042
024833-160x042
024833-100x042
024833-160x042
0.70
0.70
0.80
1.13
0.82
1.15
1.00
1.40
1.00
1.40
80
125
160
200
140
180
180
230
230
-
160
160
200
200
160
160
200
200
250
250
200
200
250
250
320
100
100
160
100
100
160
100
160
100
100
160
100
100
160
115
175
115
115
175
115
72
72
132
72
72
132
72
132
72
72
132
72
72
132
72
132
72
72
132
72
30
38
38
50
58
58
15
15
27
35
35
52
60
60
18
18
35
42
42
54
125
160
200
200
250
250
200
200
250
250
100
100
100
160
100
160
115
175
115
175
72
72
72
132
72
132
72
132
72
132
20
38
35
35
60
60
18
18
42
42
80
125
160
137
187
137
187
1) without buffer
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
24
2) with buffer
125
25
75
123
52
53
80
36
Cable Trolley
Technical details
Trolley body and ball joint: plastic
Hardware: galvanized steel
Temperature range: -30C to +60C
60
11
M6
11
Towing Trolley
40
90
80
40
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023930
023993
023991
End Clamp
Order No.
[kg]
0.095
0.095
0.160
023935
023998
023996
Roller
Type
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
6.3
8
10
32
32
32
[kg]
0.130
0.130
0.195
023299
023299
023299
0.090
0.090
0.090
Steel Cable Trolleys with Ball Joint for Cable Clips 020131 or 020431
Iw
125
80
82
110
Technical details
Trolley body: galvanized steel
Ball joint: plastic
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +60C
Stainless steel rollers: ball bearings,
V4A with 2RS-sealing
Temperature range stainless steel/
plastic, acid-resistant: -10C to +60C
Cable Trolley
Order No.
25
65
47,5
25
Cable Trolley
36
60
11
M6
11
40
90
80
Towing Trolley
End Clamp
lw
Towing Trolley
Order No.
[kg]
[mm]
[mm]
023291
023290
0.260
0.320
80
125
36
80
023297
023297
023491
023490
0.260
0.320
80
125
80
023497
023497
End Clamp
Order No.
[kg]
Max. Load
Capacity
[kg]
0.570
023299
023299
0.090
10
40
0.57
023499
023499
0.090
6.3
40
[kg]
Max.
Travel Speed
[m/min]
Notes
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing
The order no. has to be completed with the variation designation /010
For max. 3 cables in separate cable clips, suspended one below the other
Appropriate for cable clips:
020131-16, 020131-25, 020131-36 (only suited for trolley length 125 mm)
020431-16, 020431-25, 020431-36 (only suited for trolley length 125 mm)
25
Iw
25
Technical details
Trolley body and bracket:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearings,
V4A with 2RS-sealing
Temperature range stainless steel:
-10C to +80C
Cable Trolley
Order No.
42
80
50
82
36
Cable Trolley
80
M6
Towing Trolley
50
End Clamp
lw
Towing Trolley
Order No.
[kg]
[mm]
[mm]
023293
023192
0.250
0.310
80
125
36
80
023295
023295
023493
023492
0.250
0.310
80
125
80
023495
023495
End Clamp
Order No.
[kg]
Max. Load
Capacity
[kg]
0.600
023298
023298
0.200
16
63
0.600
023498
023498
0.200
10
63
[kg]
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
26
80
65
6
110
61,5
125
25
Max.
Travel Speed
[m/min]
hmax.
Order No.
For Cable- d
[mm]
r
[mm]
l
[mm]
h
[mm]
b
[mm]
c
[mm]
Material
Weight
[kg]
020131-16
020131-25
020131-36
020431-16
020431-25
020431-36
10 16
17 25
26 36
10 16
17 25
26 36
80
125
180
80
125
180
70
100
140
70
100
140
38
47
58
38
47
58
35
50
70
35
50
70
42
50
64
42
50
64
plastic
hardware:
galvanized steel
0.040
0.060
0.120
0.040
0.060
0.120
plastic, acid-resistant
hardware:
stainless steel V4A
hmax.
Order No.
for Cable- d
[mm]
r
[mm]
l
[mm]
h
[mm]
b
[mm]
c
[mm]
Material
Weight
[kg]
020133-16
020133-25
020133-36
10 16
17 25
26 36
80
125
180
70
100
140
38
47
58
35
50
70
42
50
64
plastic
hardware: galvanized steel
0.050
0.070
0.140
020133-50
37 50
250
200
80
100
90
aluminum
hardware: galvanized steel
0.280
020433-16
020433-25
020433-36
10 16
17 25
26 36
80
125
180
70
100
140
38
47
58
35
50
70
42
50
64
plastic, acid-resistant
hardware:
stainless steel V4A
0.040
0.060
0.120
50
~94
59
227
104
69
70
227
27
b2
M8
da
44
74
142,5
65,5
54.5
Iw
25
b1
b2
M8
Cable Trolley
da
b1
110
80
Towing Trolley
49
M8
Technical details
Trolley body and cable supports:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearings, V4A with
2RS-sealing
Temperature range stainless steel:
-10C to +80C
Cable Trolley
Order No.
da
b1
End Clamp
Towing Trolley
Order No.
[kg]
023345-200x100
023345-200x160
023345-250x100
023345-250x160
023345-250x200
023345-320x200
023845-200x100
023845-200x160
023845-250x100
023845-250x160
1.20
1.59
1.35
1.88
2.26
2.63
1.20
1.59
1.35
1.88
End Clamp
Order No.
[kg]
023347-200x100
023347-200x160
023347-250x100
023347-250x160
023347-250x200
023347-320x200
023847-200x100
023847-200x160
023847-250x100
023847-250x160
b2
M8
1.68
2.14
1.83
2.43
2.86
3.23
1.68
2.14
1.83
2.43
024463-100
024463-160
024464-100
024464-160
024464-200
024465-200
024963-100
024963-160
024964-100
024964-160
da
lw
b1
b2
[kg]
[mm]
[mm]
[mm]
[mm]
[mm]
1.20
1.60
1.30
1.85
2.25
2.50
1.20
1.60
1.30
1.85
160
160
200
200
200
250
160
160
200
200
200
200
250
250
250
320
200
200
250
250
115
175
115
175
215
215
115
175
115
175
72
132
72
132
172
172
72
132
72
132
137
137
187
187
187
257
137
137
187
187
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
28
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
20
80
10
80
44
74
164,5
65,5
76.5
Iw
25
b2
M8
da
b1
M8
Cable Trolley
b2
da
b1
Towing Trolley
110
80
71
M8
b2
M8
da
Technical details
Trolley body and cable supports: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings, galvanized with ZZ-sealing
Temperature range: -30C to +80C
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023346-250x100
023346-250x160
023346-250x200
023346-320x200
b1
End Clamp
1.35
1.88
2.26
2.63
End Clamp
Order No.
[kg]
023348-250x100
023348-250x160
023348-250x200
023348-320x200
1.83
2.43
2.86
3.23
024494-100
024494-160
024494-200
024495-200
da
lw
b1
b2
[kg]
[mm]
[mm]
[mm]
[mm]
[mm]
1.30
1.85
2.25
2.50
200
200
200
250
250
250
250
320
115
175
215
215
66
126
166
166
187
187
187
257
Max.
Load
Capacity
[kg]
Max.
Travel
speed
[m/min]
20
80
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
29
125
25
54
M6
82
80
113.5
66.5
22
25
36
da
80
M6
54
da
80
10
Technical details
Trolley body: galvanized steel
Cable supports: plastic
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
54
da
80
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023315
023317
0.410
0.435
End Clamp
Order No.
[kg]
023316
023318
0.86
0.90
023269
023279
da
[kg]
[mm]
[mm]
0.210
0.215
50
80
35
20
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
63
125
80
36
M6
11
Technical details
Trolley body: galvanized steel
Cable supports: plastic
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +60C
82
111.5
80
66.5
47.5
25
25
80
11
40
90
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023319
0.41
End Clamp
Order No.
[kg]
023320
0.84
Note
Suitable for cable clips: 020131-16, 020131-25, 020131-36
30
023299
[kg]
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
0.09
16
50
Notes
Two transfer guides must be mounted at the transfer
point with the inlet openings against each other
The distance s must not exceed 15 mm
Vertical deflection max. 1.5 mm
Horizontal deflection max. 2.0 mm
All cable trolleys, that pass this transition point must be
provided with 3, the towing trolley with 4 pairs of rollers
Cable trolleys that do not pass this transition point can
be used in standard design
The transfer guide can only be used in
combination with the C-rail 023200
85
30
31
40
35
60
33.3
80
50
145
95
95
lw
25
44
100
72
da
74
72
25
119.5
25
66.5
31.5
25
Cable Trolley
Technical details
Trolley body: galvanized steel
Cable supports: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Temperature range: -30C to +80C
100
da
106
80
M8
M8
26
Towing Trolley
da
72
100
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023330-125x100/040
023330-160x100/040
023332-200x100/040
023332-250x100/040
0.75
0.80
0.87
1.04
End Clamp
Order No.
[kg]
023335-125x100/040
023335-160x100/040
023337-200x100/040
023337-250x100/040
1.35
1.40
1.56
1.56
[kg]
024230-100x062
024230-100x062
024232-100x062
024232-100x062
0.70
0.82
da
lw
[mm]
[mm]
[mm]
[mm]
80
80
125
125
183
218
258
308
50
62
97
137
187
60
Max.
Load
Capacity
[kg]
Max.
Travel
Speed
[m/min]
20
63
31
80
245
125
208
400
Technical details
Trolley body and cross bar: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings, galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Note
Ideal control unit trolley with basic configuration
without end clamp
and without cable glands
Order No.
023176-16
023176-24
Number
of
Poles
16 + PE
24 + PE
Connecting
Threads
Possible
Attachment Parts
Weight
2.50
2.80
[kg]
M 25 x 1.5
M 25 x 1.5
M 25 x 1.5
M 32 x 1.5
Max.
Load
Capacity
[kg]
Max.
Travel
Speed
[m/min]
32
63
Ideal Control Unit Trolleys with Plug and Socket Connection Pre-Assembled
475
80
125
50
280
25
80
208
Technical details
Trolley body and cross bar: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings, galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Note
Ideal control unit trolley pre-assembled
with end clamp
and with cable glands
32
Order No.
Number of
Poles
023178-16
023178-24
023179-16
023179-24
16+ PE
24+ PE
16+ PE
24+ PE
Cable Glands
Type
for
25 x 42
25 x 42
25 x 29
25 x 29
25 x 21
32 x 29
25 x 21
32 x 29
flat cables
round cables
Possible
Attachment
Parts
brake glider
023184
brake trolley
023185
Weight
[kg]
3.07
3.45
2.86
3.24
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63
520
125
400
200
ma
x.1
52
25
10
144
160
169
55
115
Note
Ideal control unit trolley with basic configuration
without end clamp,
cable glands
and terminals
Technical details
Trolley body and cross bar: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings, galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Order No.
023180
Weight
end clamp 023269, 023299 brake glider 023184 brake trolley 023185
[kg]
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
4.0
32
63
475
125
200
50
144
400
25
57.5
160
Technical details
Trolley body and cross bar: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings, galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Note
Ideal control unit trolley pre-assembled
with end clamp,
cable glands
and terminals
Order No.
023174-16
023174-24
023175-16
023175-24
115
Number
of
Poles
Cable
Glands
Types
for
16 + PE
24 + PE
16 + PE
24 + PE
50 x 42
50 x 42
32x29
32 x 29
25 x 21
32 x 29
25 x 21
32 x 29
flat cables
round cables
Possible
Attachment
Parts
brake glider
023184
brake trolley
023185
Weight
[kg]
4.81
5.21
4.76
5.07
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63
33
520
125
25
60
120
Note
Ideal control unit trolley with basic configuration
without end clamp,
cable glands
and terminals
Technical details
Trolley body and cross bar: galvanized steel Hardware:
galvanized steel
Standard rollers: ball bearings galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearings V4A
with 2RS-sealing
Temp. range, stainless steel: -10C to +80C
Order No.
023181-150x150
023181-200x200
023181-300x200
023481-200x200
023481-300x200
[mm]
[mm]
150
200
300
200
300
150
200
200
Possible
Attachment Parts
Weight
[mm]
[kg]
300
350
450
350
450
3.45
5.00
6.00
5.00
6.00
end clamp
023469, 023499
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63
20
63
520
125
110
25
500
Technical details
Trolley body and cross bar: galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings galvanized
with ZZ-sealing
Temperature range: -30C to +80C
Stainless steel rollers: ball bearings V4A
with 2RS-sealing
Temp. range, stainless steel: -10C to +80C
Order No.
023171
023871
34
Note
For a better sealing the standard rollers (ZZ)
can also be provided with a 2RS-sealing.
The order no. has to be completed with
the variation designation / 010.
Weight
[kg]
1.65
1.65
80
max.182
25
Technical details
Trolley body and bracket:
galvanized steel
Hardware: galvanized steel
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Cable clips: plastic
Temperature range: -30C to +80C
Order No.
for Cable- d
[mm]
Weight
[kg]
023192-16
023192-25
023192-36
10 16
17 25
26 36
0.370
0.400
0.460
Note
These control trolleys are used if the round cable is installed directly
and without an additional terminal box up to the control station.
35
Terminal Box
Rope Eye
End Stop
C-Rail
Cables
Note
Special pendant station round cables with extruded steel ropes, that do not require separate tension relief devices,
are listed in our cable catalog KAT0130-0002.
36
Cable Trolley
32
32
Order No.
d
[mm]
Material
Weight
[kg/m]
020318-04
020318-04/500
020329-02,5
4.0
4.0
2.5
plastic
plastic, acid-resistant
steel, PVC-covered
0.13
0.13
0.14
Order No.
d
[mm]
Material
Weight
[kg/m]
4.0
4.0
2.5
2.0
plastic
plastic, acid-resistant
steel, PVC-covered
stainless steel V4A
0.008
0.008
0.009
0.015
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.010
0.010
Order No.
Material
Weight
[kg]
020120-3
020450-3
galvanized steel
stainless steel V4A
0.008
0.008
Ropes
020302-4
020301-4
020305-02,5
020304-02
Order No.
40
020215-40x4
020415-40x4
4
Rope Thimbles
11
23.5
Order No.
Material
Weight
[kg]
020122-3
020452-3
galvanized steel
stainless steel V4A
0.010
0.010
20
14
37
25
Order No.
Material
Weight
[kg]
020218-08
020458-08
galvanized steel
stainless steel V4A
0.07
0.07
40
M8
12
Cable Clamps
Cable Clamp
Order No.
020140-16
020140-25
020140-36
Cable Clamp
Order No.
020143-16
020143-25
020143-36
d
[mm]
Material
11 ... 16
17 ... 25
26 ... 36
plastic,
hardware: galvanized steel
d
[mm]
Material
10 ... 16
17 ... 25
26 ... 36
plastic,
hardware: galvanized steel
Brake Glider
26
Brake Glider
Order No. 023184
Basic material: plastic
Hardware: galvanized steel
Weight: 0.100 kg
26
108
108
11
26
26.5
Brake Trolley
41.5
260
25
124
38
Weight
[kg]
0.05
0.08
0.13
Weight
[kg]
0.06
0.08
0.14
k
54.6
19.5
80
13
6.8
lw
[mm]
023258
023259
023459
80
125
125
Material
k
[mm]
galvanized steel
stainless steel V4A
36
80
80
16
10
Weight
[kg]
0.21
0.30
0.30
.4
6
10.8
21. 5
Iw
25
31.5
40
80
106
8.5
lw
[mm]
023308-125x100
023308-160x100
023808-125x100
023808-160x100
125
160
125
160
Material
galvanized steel
20
10
Weight
[kg]
0.38
0.42
0.38
0.42
Cable Support
32
60
max. 30
M6
54
80
50
Ball Joint
63
50
32
M6
Brackets, complete
M6
52
50
Order No.
020147-50x6
020447-50x6
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.038
0.038
39
35
25
18
Order No.
Weight
[kg]
Type of Roller
023361
023362
0.040
0.015
6
3
20
10
37.5
27.5
25
10
14
Order No.
Weight
[kg]
Type of Roller
023252
023254
0.110
0.035
12
6
32
7.5
35
25
6.
16
22
8.2
30
40
38
25
17.5
25
8
37
S-Hook
Order No. 020118-45x4
Material: galvanized steel
Weight: 0.016 kg
7
,2
4
45
14
6
8
5.5
6.5
16
18
Order No.
020111-08
020111-10
020111-11
020111-12,5
020111-14
020111-16
020111-18
020111-20
020111-22
020111-25
020111-28
020111-32
020111-36
Cable- d
[mm]
8
10
11
12.5
14
16
18
20
22
25
28
32
36
Material
plastic
hardware:
galvanized steel
Weight
[kg]
0.0070
0.0077
0.0077
0.0081
0.0084
0.0085
0.0850
0.0100
0.0100
0.0110
0.0120
0.0130
0.0140
Note
For attachment to the trolley with S-hook.
41
28
Order No.
Hmax
50
6.
5
Dmax
[mm]
Hmax
[mm]
Material
Weight
[kg]
020117-080
80
150
0.020
020117-160
160
230
plastic
hardware:
galvanized steel
0.030
Dmax.
Note
For attachment to the trolley with S-hook.
30
Order No.
020137-1X18
020137-1X22
020137-2X32
020137-2X44
020137-3X30
020137-3X66
020137-4X72
020137-5X70
Number
of Loops
Total of
all Cable Diameters
Max.
[mm]
Weight
nD
[mm]
[kg}
1
1
2
2
3
3
4
5
8-18
8-22
8-22
8-22
8-22
8-22
8-22
8-22
18
22
32
44
30
66
72
70
63
80
80
100
80
125
125
125
0.055
0.060
0.065
0.070
0.070
0.090
0.090
0.095
Note
To be used in combination with trolley 023252 and 023254 on page 40.
42
Helpful Hints
Determination of the Load Capacity of C-Rails
Technical details / bases of calculation
The permissible load of the C-rails can be determined with the help of the diagrams.
The following bases of calculation have been considered:
1.
2.
3.
4.
5.
Calculation example
Given:
FLW = Load/trolley
lw = Length of cable trolley
Z = Number of cable trolleys
Lb = Storage length
(m) = Z x lw / 1000
5 kg
125 mm
5
0.625 m
0,56
0,63
1,4
P [kg/m]
1,6
1,8
2,0
2,24
2,5
0,8
0,9
1,0
1,12
1,25
lA [m]
0,71
2,8
3,2
4,0
3,6
0,08
0,1
0,125
0,16
0,2
0,25
0,32
0,4
0,5
0,63
0,8
1,0
1,25
1,6
2,0
2,5
3,2
4,0
32
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
2
1,6
1,25
1
0,8
0,63
0,5
0
16
400
320
250
200
160
125
100
80
63
50
40
32
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
0
10
63
lw [mm]
Storage length
Ib [m]
43
Helpful Hints
Load Diagram for C-Rail 30x32x1.5 (023201)
320
0,56
250
0,63
200
0,71
160
0,9
1,0
100
80
1,12
1,25
63
50
1,4
32
25
20
P [kg/m]
40
1,6
1,8
16
2,0
12,5
2,24
10
8
2,5
6,3
5
2,8
44
Storage length
Ib [m]
3,2
3,2
2,5
1,6
1,25
0,8
1,0
0,5
0,63
0,4
0,32
0,2
0,25
0,16
0,125
0,08
0,1
0,5
0,63
0,8
1,25
1,6
2,5
3,2
6,3
10
16
12,5
20
25
3,6
4,0
2,5
2,0
3,2
lA [m]
0,8
125
0
16
0
10
63
lw [mm]
Helpful Hints
Technical Data
lb
ls
lw
da
hges
LinstM
>0.1m
LinstE
Formulas to Determine the Number of Loops, Cable Length and Loop Depth
Number of loops:
n=
Storage length:
f (ls + e)
2 h + 1.25 da - f lw
da
e
lb n lw + e [m]
f
h
hges
Loop length:
LSchl =
Loop depth:
LSyst
n
[m]
h=
LSchl
- 0.63 da
2
lb
ls
lw
LBest
LinstE
LinstM
LSchl
LSyst
[m]
n
45
Helpful Hints
Definition of the cable arrangement and cable trolley selection
1. Formula for calculating the approximate load per trolley FLW
4x10
FLW 2 h GL [kg]
4x10
GL [kg/m]
2.
3.
4.
5.
dmax
lw da + 2 dmax + 10 [mm]
lw da + 2 s + 10 [mm]
Cable Factors
Travel Speed
v [m/min]
< 0.8
0.8 - 1.2
2.1 - 3.2
3.3 - 5
< 32
32 - 040
41 - 050
51 - 063
64 - 080
81 - 100
101 - 120
1.10
1.15
1.20
1.25
-
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.10
1.15
1.20
1.25
1.10
1.10
1.10
1.10
1.10
1.15
1.20
Depending on the operating conditions the cables must be installed with an additional cable length. The additional length is calculated
by taking into account the cable factor [f]. We recommend to select the cable factor according to above table.
For values outside the gray area, please contact us directly. Special precautions might be required in those cases under extreme operating
conditions, such as the installation of shock cords.
4-8
2-4
<2
-
Type of Roller
Ball Bearing, galvanized
Ball Bearing V4A
Plastic Roller with Bronze Friction Bearing
Plastic Roller with Plastic Friction Bearing
8 - 16
4-8
2-4
-
8 - 16
4-8
16
8
-
12.5
6.3
-
25.0
12.5
10.0
8.0
20.0
10.0
8.0
6.3
The lifetime of the rollers depends on the load (Hertzian stress) and the frequency of operation.
The proper selection, based on travel speed, average running time per day (based on one year) and permissible load of the trolleys
with various roller types, can be made by using the above table.
46
8 -16
4-8
2-4
Your Applications
- our Solutions!
Festoon systems by Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of
Conductix-Wampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications
are based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove
advantageous. You can count on all of Conductix-Wampflers Business Units for hands-on engineering support - coupled with the
perfect solution to meet your energy management and control needs.
Cable reels
Motorized reels and spring reels by
Conductix-Wampfler hold their own
wherever energy, data and media have
to cover the most diverse distances
within a short amount of time - in all
directions, fast and safe.
Festoon systems
Its hard to imagine Conductix-Wampfler
cable trolleys not being used in
virtually every industrial application.
Theyre reliable and robust and
available in an enormous variety of
dimensions and designs.
Conductor rails
Whether theyre enclosed conductor
rails or expandable single-pole
systems, the proven conductor rails
by Conductix-Wampfler reliably move
people and material.
k
b2
da
Jib boom
Complete with tool transporters, reels,
or an entire media supply system here, safety and flexibility are key to
the completion of difficult tasks.
Conveyor systems
Whether manual, semiautomatic
or with Power & Free flexibility
is achieved with full customization
concerning layout and location.
b1
KAT0230-0002a-E
www.conductix.com
Conductix-Wampfler AG
Rheinstrasse 27+33
79576 Weil am Rhein
Germany
Hotline
Phone +49 (0) 7621 662-222
Phone +49 (0) 7621 662-0
Fax
info.de@conductix.com
www.conductix.com