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Technical leaet
Technical leaet
Contents
Page Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Constant-pressure pilot valve, type CVP (LP) and CVP (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Dierential-pressure pilot valve, type CVPP (LP) and CVPP (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 High pressure pilot valve, type CVP (XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Pressure-operated pilot valve with reference pressure connection, type CVC . . . . . . . . . . . . . . . . . . . . . . . . .9 Temperature-operated pilot valve (pressure-independent), type CVT/CVTO . . . . . . . . . . . . . . . . . . . . . . . . 11 Electronically operated constant-pressure pilot valve, type CVQ (pressure-dependent). . . . . . . . . . . . . . 13 Motor-operated constant-pressure pilot valve, type CVPM (pressure-dependent) . . . . . . . . . . . . . . . . . . . 15 Pilot valve for motor-operated constant-pressure pilot valve, type CVP(M) . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Solenoid pilot valve, type EVM (NC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Solenoid pilot valve, type EVM (NO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Housing for pilot valves, type CVH, for mounting in external pilot lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical leaet
Introduction
The range of pilot valves consists of: Constant-pressure pilot valve, type CVP (LP) and CVP (HP) Dierential-pressure pilot valve, type CVPP (LP) and CVPP (HP) High pressure pilot valve, type CVP (XP) ideal for CO2 hot gas defrosting Pressure-operated pilot valve with reference pressure connection, type CVC Temperature-operated pilot valve, type CVT/CVTO (pressure-independent) Features Applicable to all common non ammable refrigerants including R 717 and non corrosive gases/liquids dependent on sealing material compatability. The pilot valves can be screwed direct into the main valve, thus avoiding the necessity of welding, soldering and separate pilot lines. The pilot valves can be mounted direct in a ICS or PM main valve or be connected via an external pilot line and a CVH housing. Each pilot valve is designed to give the optimum control accuracy within the specic function range of the valve. Several pilot valves can be mounted in series and/or in parallel on a ICS or PM main valve to give a very large number of functions. Technical data Refrigerants Applicable to all common non ammable refrigerants including R 717 and non corrosive gases/liquids dependent on sealing material compatability. For further information please see installation instruction for ICS valves or PM valves. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales Company.
Danfoss A/S (RC-CMS / MWA), 10-2005
Electronically operated constant-pressure pilot valve, type CVQ (pressure-dependent) Motor-operated constant-pressure pilot valve, type CVPM (pressure-dependent) Solenoid pilot valve, type EVM (NC) Solenoid pilot valve, type EVM (NO) Housing, type CVH for pilot valves, for mounting in external pilot lines
All pilot valves can be used on all sizes of main valves. Extremely accurate pressure and temperature control. Several pilot valves can be connected in series or in parallel to provide many functions in the same ICS or PM main valve.
Design
Mounted in a CVH housing, the pilot valves can be used in external lines, either as independently operating valves or as external control valves for the main valve. The pilot valves can be used for all sizes of ICS or PM main valves. Temperature and pressure ranges are given separately for the specic pilot valve.
Technical leaet
CVP is a constant-pressure pilot valve available in low-pressure and high-pressure versions. The pilot valve is used to maintain a constant pressure on the ICS or PM main valve inlet side. The low-pressure version (LP) must not be subjected to pulsation. When a CVP is mounted in a CVH housing, it can be used as a separate constant-pressure valve or a pressure relief valve (e.g. to prevent hydraulic overpressure in an entrapped liquid).
Low-pressure version
CVP (LP) CVP (LP) 17 bar g 17 bar g 50 to 120C 50 to 120C 0 bar g to 7 bar g 0.66 bar g to 2 bar g 027B1100 027B1101
High-pressure version
CVP (HP) CVP (HP) CVP (HP) 28 bar g 28 bar g 28 bar g 0.40 m3/h 0.40 m3/h 0.40 m3/h 50 to 120C 50 to 120C 50 to 120C 4 bar g to 22 bar g 4 bar g to 28 bar g 0.66 bar g to 7 bar g 027B1160 027B1161 027B1164
Low-pressure version
CVP (LP) CVP (LP) 247 psi g 247 psi g 58 to 248F 58 to 248F 0 psi g to 102 psi g 19.5 in. Hg to 29 psi g 027B1100 027B1101
High-pressure version
CVP (HP) CVP (HP) CVP (HP) 406 psi g 406 psi g 406 psi g 0.46 US gal/min 0.46 US gal/min 0.46 US gal/min 58 to 248F 58 to 248F 58 to 248F 58 psi g to 319 psi g 58 psi g to 406 psi g 19.5 in. Hg to 102 psi g 027B1160 027B1161 027B1164
P-band for a valve system regulated by CVP and ICS or PM main valve: < 0.2 bar g (2.9 psi g)
CVP (LP)
Valve type H H1 H2 D
CVP (HP)
B B1 Weight
Low-pressure version
CVP (LP) mm in. 122 4.80 98 3.86 53 2.09 32 M 24 1.5 0.4 kg 0.88 lb.
High-pressure version
CVP (HP) mm in. 170 6.69 146 5.75 90 3.54 32 M 24 1.5 1.7 kg 3.75 lb.
Technical leaet
Constant-pressure pilot valve, type CVP (LP) and CVP (HP) (continued)
Material specication
CVP (LP)
CVP (HP)
CVP (LP)
No. A1 A2 1 3 4 9 10 11 12 14 15 17 20 24 Part O-ring Seal Protective cap Seal Nut Ball socket Diaphragm Thrust pad Spring guide Orice Base Valve body Setting spindle Spring Material Cloroprene (Neoprene) Non-asbestos Steel Cloroprene (Neoprene) Stainless steel Stainless steel Stainless steel Steel Stainless steel Stainless steel Steel Steel Stainless steel Steel
CVP (HP)
No. A1 A2 1 3 4 10 11 12 13 14 15 17 18 20 21 22 24 28 Part O-ring Seal Protective cap Seal Nut Diaphragm Thrust pad Spring guide Flange Orice Base Valve body Cover bolt Setting spindle Screw (M6 10) Cover gasket Spring Spring Material Cloroprene (Neoprene) Non-asbestos Steel Non-asbestos Stainless steel Stainless steel Stainless steel Stainless steel Steel Stainless steel Stainless steel Cast iron Steel Stainless steel Steel Non-asbestos Steel Steel
Technical leaet
CVPP is a dierential-pressure pilot valve available in low-pressure and high-pressure versions. The pilot valve is used to maintain a constant dierential pressure between the CVPP valve reference pressure connection and the ICS or PM main valve inlet pressure.
CVPP incorporates a diaphragm so that the reference pressure and the refrigerant in the valve are physically separated. The pilot valve can therefore also be used as a pneumatic control valve either to control a ICS or PM main valve or as a separate pneumatic valve mounted in a CVH housing.
Temperature range Pressure range (p) p = 0 to 7 bar g p = 0 to 7 bar g p = 4 to 22 bar g p = 4 to 22 bar g Code no.
Low-pressure version
CVPP (LP) 17 bar g 0.40 m3/h 50 to 120C 027B1102
High-pressure version
CVPP (HP) CVPP (HP) CVPP (HP) 28 bar g 28 bar g 40 bar g 0.40 m3/h 0.40 m3/h 0.40 m3/h 50 to 120C 50 to 120C 50 to 120C 027B1162 027B1168 027B1268
Low-pressure version
CVPP (LP) 247 psi g 0.46 USgal/min 58 to 248F 027B1102
High-pressure version
CVPP (HP) CVPP (HP) CVPP (HP) 406 psi g 406 psi g 580 psi g 0.46 USgal/min 0.46 USgal/min 0.46 USgal/min 58 to 248F 58 to 248F 58 to 248F 027B1162 027B1168 027B1268
P-band for a valve system regulated by CVPP and ICS or PM main valve: <0.2 bar g (2.9 psi g). Dimensions and weights
CVPP (LP)
Valve type H H1 H2 L L1 D
CVPP (HP)
B B1 Weight
Low-pressure version
CVPP (LP) mm in. 136 5.35 112 4.41 53 2.09 26 1.02 53 2.09 32 M 24 1.5 0.5 kg 1.1 lb.
High-pressure version
CVPP (HP) mm in. 170 6.69 146 5.75 90 3.54 6 0.24 32 M 24 1.5 1.7 kg 3.7 lb.
Technical leaet
Dierential-pressure pilot valve, type CVPP (LP) and CVPP (HP) (continued)
Material specication
CVPP (LP)
CVPP (HP)
CVPP (LP)
No. A1 A2 1 3 4 6 7 8 9 10 11 12 14 15 17 20 24 28 Part O-ring Seal Protective cap Seal Nut Nipple Union nut Seal Ball socket Diaphragm Thrust pad Spring guide Orice Base Valve body Setting spindle Spring Spring Material Cloroprene (Neoprene) Non-asbestos Steel Cloroprene (Neoprene) Stainless steel Steel Steel Aluminium Stainless steel Stainless steel Steel Stainless steel Stainless steel Steel Steel Stainless steel Steel Steel
CVPP (HP)
No. A1 A2 1 3 4 6 7 8 10 11 12 13 14 15 17 18 20 21 22 24 28 Part O-ring Seal Protective cap Seal Nut Nipple Union nut Seal Diaphragm Thrust pad Spring guide Flange Orice Base Valve body Cover bolt Setting spindle Screw (M6 10) Cover gasket Spring Spring Material Cloroprene (Neoprene) Non-asbestos Steel Non-asbestos Stainless steel Steel Steel Aluminium Stainless steel Stainless steel Stainless steel Steel Stainless steel Stainless steel Cast iron Steel (8.8) Stainless steel Steel Non-asbestos Steel Steel
Technical leaet
CVP (XP) is a constant-pressure pilot valve available in high-pressure version. The CVP (XP) ensures an ecient and stable CO2 hot gas defrost process. The pilot valve is used to maintain a constant pressure on the ICS or PM main valve inlet side. When a CVP is mounted in a CVH housing, it can be used as a separate constant-pressure valve or a pressure relief valve (e.g. to prevent hydraulic overpressure in an entrapped liquid).
High-pressure version
CVP (XP) 52 bar g 50 to 120C 25 bar g to 52 bar g 027B0080
High-pressure version
CVP (XP) 754 psi g 58 to 248F 363 psi g to 754 psi g 027B0080
P-band for a valve system regulated by CVP and ICS or PM main valve: < 1.6 bar g (23.2 psi g) Dimensions and weights
CVP (XP)
Valve type mm in. H 190 7.48 H1 166 6.54 H2 90 3.54 B B1 Weight 1.9 kg 4.2 lb
CVP-XP
32
M24 1.5
Material specication
CVP (XP)
No. 1 3 4 10 11 12 14 15 17 20 24 28 A1 Part Protective cap Seal Nut Diaphragm Thrust pad Spring guide Orice Base Valve body Setting spindle Spring Spring O-ring Seal Material Steel Cloroprene (Neoprene) Stainless steel Stainless steel Steel Stainless steel Stainless steel Steel Steel Stainless steel Steel Steel Cloroprene (Neoprene) Non-asbestos
Danfoss A/S (RC-CMS / MWA), 10-2005
CVP (XP)
A2
Technical leaet
CVC
CVC is a pressure-operated pilot valve with a connection that can be used to obtain an indication of the system reference pressure. CVC valves are used: together with a PMC main valve to regulate capacity using hot gas bypass; together with a ICS or PM main valve to regulate max. suction pressure, e.g. as a compressor crankcase pressure regulator; together with a ICS or PM main valve as a pressure limiter, e.g. for hot gas defrost of hot gas lines.
Low-pressure version
CVC 28/17 bar g 0.20 m3/h 50 to 120C 0.45 bar g to 7 bar g 027B1070
High-pressure version
CVC 406/247 psi g 0.23 USgal/min 58 to 248F 13.3 in. Hg to 102 psi g 027B1070
P-band for a valve system regulated by CVC and ICS/PM/PMC: < 0.3 bar g (4.4 psi g) Dimensions and weights
CVC
Valve type
H1
H2
L1
B1
B2
B3
Weight
Low-pressure version
CVC mm in 110 4.33 129 5.08 153 6.02 43 1.69 33 1.30 53 2.09 32 G 1/4 19 M 24 1.5 0.7 kg 1.5 lb.
Technical leaet
Pressure-operated pilot valve with reference pressure connection, type CVC (continued)
Material specication
CVC
No. 43 44 Part Seal Blanking plug for pressure gauge connection Seal O-ring Banjo tting O-ring Protective cap O-ring Signal connection Pilot orice Connector on banjo tting 103 Diaphragm Spring Setting spindle Valve body Stainless steel Steel Stainless steel Steel Stainless steel Stainless steel Material Aluminium Stainless steel
A2 A1 103 104 105 106 107 108 109 110 111 112 17
CVC
10
Technical leaet
CVT/CVTO is a temperature-operated pilot valve that operates through its sensor temperature, independently of pressure changes in the system regulated by the valve. CVT opens on rising temperature. CVTO closes on rising temperature. Length of capillary tube: 5 m (197 in.)
CVT/CVTO
P-band for a valve system regulated by CVT/CVTO and ICS or PM: <5C (41F) Dimensions and weights
CVT/CVTO
Valve type H H1 H2 D D1 D2 D3 D4 B B1 Weight
11
Technical leaet
Material specication
CVT/CVTO
No. 2 A2 A1 9 10 11 12 Part Setting ring Seal O-ring Locking ring Thermostatic element Spring Diaphragm Material Aluminium Non-asbestos Cloroprene (Neoprene) Aluminium Stainless steel Stainless steel Stainless steel
CVT/CVTO
12
Technical leaet
CVQ is an electronically operated constantpressure pilot valve that functions together with the EKC 361 electronic system or an EKC 366 controller. CVQ enables the electronic (and thus the remote) control of a ICS or PM main valve. The CVQ valve is used to maintain a constant pressure at the ICS or PM main valve inlet side and can, via suction pressure regulation, very accurately control the temperature of a medium from an air or liquid cooler, etc.
CVQ
The P-band for a valve system regulated by CVQ and ICS or PM depends on the control parameters of the EKC 361 or EKC 366. Electrical data
Supply voltage Frequency Power consumption, Enclosure Cable entry Ambient temperature, operation transport operation start 24V a.c. 10% 50 to 60 Hz 50 VA 75 VA NEMA 3 / IP 55 Pg 13.5 30 to 50C (22 to 122F) 50 to 70C (58 to 158F) EMC-Directive 89/336/EEC, EMC-Directiv 89/336/ EN 50081-1 and EN 50082-1
-marking
CVQ
H 141 5.55
H1 117 4.61
L 53 2.09
D 64 2.52
D1 60 2.36
B 32
B1 M 24 1.5
13
Technical leaet
Material specication
CVQ
Design and function CVQ consists of a reservoir containing a charge at a given pressure, a heating element and a temperature sensor. When the temperature in the container is regulated, the corresponding and precise pressure change created changes the degree of opening of the orice (9 and 10) and thus the control pressure sent by the CVQ valve to the connected ICS or PM main valve. If pressure in the container becomes too high, an internal protection system short-circuits the heating element and thus stops pressure buildup.
CVQ
No. 1 2 3 4 5 6 7 9 10 A1 A2 Part Cover Connection terminals NTC resistor PTC resistor (heating element) Reservoir Diaphragm Capsule Orice Thrust pad with throttle ball O-ring Seal Steel Stainless steel Plastic Stainless steel Stainless steel Cloroprene (Neoprene) Non-asbestos Material Plastic
14
Technical leaet
Motor-operated constantpressure pilot valve, type CVPM (pressure-dependent) Pilot valve for motoroperated constant-pressure pilot valve, type CVP(M)
CVPM is a complete motor-operated pressuredependent pilot valve comprising an AMV 523 motor and a CVP(M) pilot valve.
CVPM
CVP(M)
P-band for a valve system regulated by CVP(M) and ICS or PM: < 0.2 bar g (2.9 psi g) Technical data AMV 523
Supply voltage Frequency Power consumption Function Spindle force Nominal spindle travel Spindle travel Enclosure Cable entry Ambient temperature, operation transport Weight - marking 24V a.c. 10% 230/240 V a.c. +6% / 10% 50 Hz / 60 Hz 24V a.c: 12 VA 230/240 V a.c.: 12VA 3-point (open, neutral, closed) Optional 0 to 10 V, 0 to 20 mA with AMES modul installed 1200 N (270 lb.) 0 to 50 mm (0 to 1.97 in.) 50 Hz: 11 s/mm (279 s/in.) 60 Hz: 9.25 s/mm (235 s/in.) IP 55 (NEMA 3) 2 Pg 9, 2 Pg 13.5 15 to 50C (5 to 122F) 40 to 70C (40 to 158F) 3.3 kg (7.3 Ib) EMC-Directiv 89/336/EEC, 92/31/EEC, 93/68/EEC, EN 50081-1 and EN 50082-1, in accordance with Low Current Directive 73/23/EEC and 93/68/EEC,EN 60730/2/14.
15
Technical leaet
Motor-operated constantpressure pilot valve, type CVPM (pressure-dependent) Pilot valve for motoroperated constant-pressure pilot valve, type CVP(M) (continued)
CVPM
CVP(M)
Valve type
H1
H2
H3
L1
L2
Weight
Valve type
Material specication
CVP(M)
No. A1 A2 2 4 14 15 22 23 35 38 24 Part O-ring Seal Spindle seal Spindle Spring Base Cover gasket Diaphragm Bush Valve body Spring Material Cloroprene (Neoprene) Non-asbestos Cloroprene (Neoprene) Stainless steel Stainless steel Stainless steel Non-asbestos Stainless steel Brass Cast iron Steel
CVP(M)
16
Technical leaet
Solenoid pilot valve, type EVM (NC) Solenoid pilot valve, type EVM (NO)
EVM is a solenoid pilot valve for use when on/o operation of the ICS or PM main valve is required. EVM valves are intended for use with Danfoss solenoid valve coils (Coils for solenoid valves, datasheet RD3JB). Together with CVH, an EVM can also be used as an independent solenoid valve.
EVM (NC)
EVM (NO)
Normally closed
EVM (NC) 35 bar g 0.37 m3/h MOPD: 21 bar g 027B1120
Normally open
EVM (NO) 35 bar g 0.12 m3/h MCPD: 21 bar g 027B1130
Normally closed
EVM (NC) 508 psi g 0.43 USgal/min MOPD: 305 psi g 027B1120
Normally open
EVM (NO) 508 psi g 0.14 USgal/min MCPD: 305 psi g 027B1130
EVM
H 107 4.21
H1 83 3.27
B 32
B1 M 24 1.5
17
Technical leaet
Solenoid pilot valve, type EVM (NC) Solenoid pilot valve, type EVM (NO) (continued)
Material specication
EVM
No. 1 2 3 A2 A1 6 7 8 9 10 11 Part Coil Armature Armature tube Seal O-ring Seal Spacing ring Nut Lock button Valve body Valve seat Steel Teon (PTFE) Stainless steel Stainless steel Non-asbestos Cloroprene (Neoprene) Aluminium Material
EVM
18
Technical leaet
Housing for pilot valves, type CVH, for mounting in external pilot lines
DN d d1 H L L1 B Standard Material Code no.
027F1159
DN
d1
L1
Standard
Material
Code no.
DN
3
d1
L1
Standard
Material
Code no.
DN
1
d1
L1
Standard
Material
Code no.
DN
1
d1
L1
Standard
Material
Code no.
19
Technical leaet
20