Performance, dimensions and electrical data for K Range actuators Actuator Size

Actuator Performance
Rated torque * Nm (Ibf ft) 4.5, 6 rpm 12 rpm 9,18, 24, 36, 48, 72, 96 rpm 144 rpm (for side mounted gate valve applications only) 192 rpm (for side mounted gate valve applications only) Limit switch turns

K30
34 (25) 25 (18) 34 (25) 25 (18) 25 (18) 1-240 or 4-960

K60
61 (45) 61 (45) 61 (45) 54 (40) 41 (30) 1-240 or 4-960

K150
122 (90) 115 (85) 152 (112) 108 (80) 102 (75) 1-240 or 4-960

K300
264 (195) 305 (225) 305 (225) 271 (200) 203 (150) 2-480 or 4-960

K600
529 (390) 441 (325) 610 (450) 610 (450) 434 (320) 2-480 or 4-960

K1000
881 (650) 1017 (750) 1017 (750) 881 (650) 678 (500) 2-480 or 4-960

Base details
Type A (thrust taking) ISO 5210/1 DIN 3210 Maximum thrust KN (lbf) Maximum Rising stem stem acceptance Non rising stem mm(ins) Type B and E (non-thrust) ISO 5210/1 DIN 3210 Type B fixed bore dia, mm
+

F10 G0 22.3 (5000) 36 (1.4) 32# (1.25)

F10 G0 22.3 (5000) 36 (1.4) 32# (1.25)

F10 G0 44.45 (10000) 36 (1.4) 32# (1.25)

F14 G1/G2 89 (20000) 51 (2) 42 (1.65)

F14 G1/G2 133.5 (30000) 58 (2.25) 48 (1.89)

F16 G3 200 (45000) 65 (2.5) 54 (2.13)

F7or F10 G0 28 20 42 42

F7or F10 G0 28 20 42 42

F10 G0 42 42

F14 G1/G2 60 60

F14 G1/G2 60 30

F16 G3 80 80

Type E blank insert max bore dia. mm

Hand Wheel Details

Standard top handwheel Diameter mm (ins) Optional top handwheel Diameter mm (ins) Optional side handwheel Diameter mm (ins) Handwheel ratio Mechanical advantage Approximate weight in kgs
&

255 (10) 42

255 (10) 364 (14) 46

364 (14) 49

510 (20) 364 (14) 10:1 4.8 67

710 (28) 610 (24) 15:1 6.0 109

810 (32) 610 (24) 30:1 9.9 137

Output speeds quoted are for 50Hz electrical supplies. For 60 Hz Supplies, multiply speeds by 1.2 (Output torques are the same for 50Hz and 60Hz supplies) For travel times in excess of 10 minutes refer to Rotork Conversion Factor 1 lbft = 1.356 Nm 1 Kgm = 9.81 Nm

*Torque at maximum torque switch setting. Torque switch settings may be reduced to a minimum of 40% of maximum settings approximately. + Keyways to BS 4235. Inserts are available to convert drive to DIN 3210 Type C and D & Weight shown for syncroset add 14Kgs if syncropak.

# For stem acceptance above 28 mm a steel drive bush must be specified as an essential part of the customers order and a minimum key engagement of 50mm must be used.

As we are continually improving and developing our products, the design of Rotork Actuators Publication BRV 1/4 Issue 02 / 05 are subject to change without notice. Rotork is a Registered Trade Mark. This supersedes publication date of issue 5/2002

K 30, K60, K150 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak View from below
30* 336 291 203 223 30* 182 203

Dimensions as syncropak except where shown below View from below

203 404040

Syncroset

Refer Note 1
356 281 120

167$

288

176

35

45 327$

14 380 (310) 285* (205)

Refer Note 4

Side Elevation
K 150 - 364 K 30, 60 - 255

237

Side Elevation

173

External earth stud when fitted

Front Elevation

Front Elevation

76

14

120

FACE A

150

7 hole for external earthing * Cover Removal allowance Cover tube when fitted (2 NPT thread)

1. Indication shown for Flame proof actuator. For Water tight actuator, indication will be offset. $. Dimensions shown for maximum Rpm. Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A

Type B

F7 (ISO)
15 68

Type B

GO (DIN) F10 (ISO)

Type A

GO (DIN) F10 (ISO)

(F7B Form Base Only)

42.04 42.00

Valve Flange to be 114 Max

8.02

45

12.02

45.5

Mounting base
View on arrow X

55

31.5

12

28.04 28.00

125

30

125

4 holes through 11 On 102 P.C.D.

67

4 holes M8 x 1.25p 10 deep on 70 P.C.D.

20

54.97

45

59

69.97 ISO 59.97 DIN

4 holes through M10 x 1.5p on 102 P. C.D.

4 holes through M10 x 1.5p On 102 P.C.D.

K 300 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak View from below
30* 336 291 203 223 182 203

Dimensions as syncropak except where shown below View from below

30* 328
4 holes through M16 x 2.0p On 140 P. C.D 99.96 175 20 10 4 holes through 18 On 140 P. C.D.

Syncroset

203 4040 40

335

Refer Note 1
403

195$

215

65*

534$

45

400 (330)

285 (205)

Side Elevation

237

Side Elevation

External earth stud when fitted

Front Elevation

510

Front Elevation

205

23

120

213

80

225

FACE A

120

7 hole for external earthing 1. Indication shown for Flame proof actuator. For Water tight actuator, indication will be offset. $. Dimensions shown for maximum Rpm. Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A * Cover Removal allowance Cover tube when fitted (3 NPT thread)

Type B

G1/2 (DIN) F14 (ISO)

Type A

G1/2 (DIN) F14 (ISO)

82.5

20

175

60.05

64.4

18

99.96

4 holes through M 16 x 2.0 p on 140 P.C.D.

95

K 600 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak View from below
30* 336 291 203 223 182 203 30* 203 404040

Dimensions as syncropak except where shown below

Syncroset

View from below

357

175$

65*

627$

45

388 (318)

Side Elevation
710

237

285* (205)

Side Elevation

297

145

External earth stud when fitted

Front Elevation

172

237

171

Front Elevation

120

111

FACE A

120

7 hole for external earthing 1. Indication shown for Flame proof actuator. For Water tight actuator, indication will be offset $. Dimensions shown for maximum Rpm. Base dimension (Syncropak and Syncroset actuators) Bases to Face A * Cover Removal allowance Cover tube when fitted (3.5 NPT thread)

Type B
G1/2 (DIN) F14 (ISO)

Type A
G1/2 (DIN) F14 (ISO)

74

16

99.96

99.96
4 holes M16 x 2.0p 20 deep on 140 P.C.D.

106

175

4 holes M16 x 2.0p 20 deep on 140 P.C.D.

18.02

64.6

60.05

350

425

Refer Note 1

K 1000 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak View from below
30* 336 291 203 223 182 203

Dimensions as syncropak except where shown below View from below

30* 368 106.5 4 holes M 20 x 2.5 p 25 deep on 165 P.C.D. 45* off centre 16.5 120 443 203 404040

Syncroset

Refer Note 1

357

215

175$

205

65*

665$

437 (367)

285* (205)

Side Elevation

810

Side Elevation

315

64

External earth stud when fitted

130

Front Elevation

185

264

Front Elevation

120

95

113

FACE A

120

7 hole for external earthing 1. Indication shown for Flame proof actuator. For Water tight actuator, indication will be offset. $. Dimensions shown for maximum Rpm. Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A * Cover Removal allowance Cover tube when fitted (4 NPT thread)

Type B

G3 (DIN) F16 (ISO)

230

G3 (DIN) F16 (ISO)

Type A

80

129. 96

25

4 holes M 20 x 2.5 p on 165 P.C. diam 45* off centre

22.03

80

129.96 210

85.7

Rotork K Range features

Worm and wheel Torque Sensing spring packs Motor Primary Spur Gears Enclosure watertight IP68 Syncropak incorporates reversing contactor starter, factory wired for system economy and reliability. Electrical enclosure remains fully sealed from environment even when terminal cover removed for wiring on site

Emergency handweel drive

Hand / auto mechanism Padlockable hand / auto lever Limit switch counter drive Torque sensing linkage Auxiliary Position Drive (APD) Independent limit switches Auxiliary limit switches Remote continuous indication potentiometer Torque / limit switch Counter switch - mechanism Continuous local position indicator shown for Flame proof actuators. For Water tight actuators, indication will be offset. (Refer BRV6 - Instruction manual for setting details)

Terminal bung

Pushbutton: turn for open or close, press for stop

Local / off / remote selector switch, padlockable to prevent unauthorised operation

Type B non - thrust taking base

Type A Thrust taking base

Electric motor performance data for K Range actuators For 415V 50Hz 3ph power supply
Actuator Size Output speed rpm Motor poles Locked Rated rotor K30 4,5, 6, 9, 12 18, 24, 36 48, 72 96 144, 192 K60 4.5 6, 9, 12 18 24, 36 48, 72 96 144 192 K150 4.5, 6 9 12 18 24, 36 48 72 96 144 192 K300 4.5, 6 9 12 18 24 36 48 72 96 144, 192 K600 4.5, 6 9, 12 18 24 36 48, 72 96 144 192 4 2 2 2 2 4 4 2 2 2 2 2 2 8 4 4 2 2 2 2 2 2 2 4 4 4 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2 1.0 3.0 3.8 6.0 6.0 1.0 3.0 3.8 3.8 6.0 16.0 16.0 16.0 3.4 4.0 4.0 6.0 16.0 23.0 23.0 23.0 23.0 23.0 9.0 9.0 9.0 17.0 17.0 25.0 25.0 60.0 72.0 72.0 15.0 15.0 30.0 30.0 30.0 60.0 72.0 104.0 104.0 torque 0.5 0.9 1.1 2.4 3.1 0.5 0.9 1.2 1.4 2.1 4.0 4.4 4.6 1.8 2.0 2.2 2.4 4.0 5.4 6.3 7.7 9.1 9.6 2.4 2.8 3.4 4.2 5.0 6.7 9.3 15.0 17.0 19.0 4.5 5.5 7.1 8.6 12.0 19.0 23.0 28.0 35.0 Average load 0.3 0.5 0.9 1.7 1.7 0.3 0.6 0.9 0.9 1.7 2.4 2.4 2.4 1.3 1.5 1.5 1.7 2.4 3.1 3.1 3.1 3.1 3.1 2.2 2.2 2.2 2.3 2.3 3.1 3.1 9.0 9.9 9.9 3.8 3.8 4.5 4.5 4.5 9.0 9.9 15.0 15.0 Nominal h.p. 0.06 0.12 0.24 0.36 0.36 0.06 0.12 0.24 0.24 0.36 0.70 0.70 0.70 0.13 0.25 0.25 0.36 0.70 1.60 1.60 1.60 1.60 1.60 0.54 0.54 0.54 0.96 0.96 1.60 1.60 3.40 5.00 5.00 1.00 1.00 2.10 2.10 2.10 3.4 5.00 6.50 6.50 Nominal KW 0.045 0.09 0.18 0.27 0.27 0.045 0.09 0.18 0.18 0.27 0.52 0.52 0.52 0.10 0.20 0.20 0.27 0.52 1.2 1.20 1.20 1.20 1.20 0.40 0.40 0.40 0.72 0.72 1.20 1.20 2.50 3.70 3.70 0.75 0.75 1.60 1.60 1.60 2.5 3.70 4.80 4.80 0.62 0.75 0.46 0.60 0.60 0.62 0.61 0.46 0.46 0.60 0.62 0.62 0.62 0.32 0.42 0.42 0.6 0.62 0.70 0.70 0.70 0.70 0.70 0.63 0.63 0.63 0.73 0.73 0.70 0.70 0.59 0.65 0.65 0.44 0.44 0.76 0.76 0.76 0.59 0.65 0.60 0.60 35 33 60 37 37 35 34 60 60 37 58 58 58 33 45 45 37 58 77 77 77 77 77 55 55 55 59 59 77 77 65 80 80 63 63 65 65 65 65 80 75 75 Approximate current amps Average load Power factor Efficiency %

Electric motor performance data for K Range actuators For 415V 50Hz 3ph power supply
Actuator Size Output speed rpm Motor poles Locked Rated rotor K1000 4,5, 6 9.12 18 24 36,48 72 96 144, 192 4 4 2 2 2 2 2 2 15.0 27.0 30.0 72.0 72.0 104.0 125.0 125.0 torque 5.5 8.1 11.0 19.0 22.0 35.0 42.0 50.0 Average load 3.8 2.6 5.0 9.9 9.9 15.0 19.0 19.0 Nominal h.p. 1.00 1.70 2.7 5.0 5.0 6.50 10.00 10.00 Nominal KW 0.75 1.30 2.0 3.70 3.70 4.80 7.50 7.50 0.44 0.78 0.70 0.65 0.65 0.67 0.67 0.67 63 89 80 80 80 82 82 82 Approximate current amps Average load Power factor Efficiency %

Note : For 380V 50 Hz and 230V 50Hz 3Ph power supply refer to Rotork.

Rotork Actuator Motors

Rotork actuator motors are 3 phase, minimum class 'B' insulated, high torque low inertia motors of 15 minutes rating. The motors are spigot mounted and 'O' ring sealed to provide complete environmental protection during long periods of inactivity when condensation build up can otherwise cause deterioration. Valves have a limited travel and impose a varying load throughout the stroke and consequently the valve actuator motor cannot run continuously and conventional "FULL LOAD" ratings are not relevant. Hence our motors are short time rated, as the high inertia of continuously rated motors will inevitably damage the valves which are basically for "STOP DEAD" applications. Motor is integral with actuator and hence as standard protected IP68 - IS13947 enclosure.

Motors :

The following performance Characteristics are standard for our motors :

1) A high stalling torque in comparison with that required to operate and seat valve will be available at high speed for unseating in combination with a lost motion hammerblow effect which is achieved by allowing the motor to reach full speed before the drive is taken up. Motor reaches full speed in 30 milliseconds. A relatively high starting torque to enable the valve to be inched.

2)

Number of Starts
60 starts / hour.

PROTECTION

Thermostat embedded in stator winding.

BEARING

Deep Groove Sealed Ball Bearing Lubricated for Life Available at Drive and Free end.

FAN COOLING
The design of Rotork motors are such that it renders fan cooling unnecessary to achieve the 15min rating.

CIRCUIT DRAWN FOR VALVE IN THE SHUT POSITION

Syncroset wiring Diagram / coding

MOTOR
V 3ph 43 44 39 40 5K6 42 41 0 1 2 3 W U

WD. No

THERMOSTAT Connect 43 and 44 in series with both contactors

Blinker

OPEN
T/LS

CLOSE
3 5 4 7 6
Ref. Note 1 0 1 2 4 7 71 33 34 35 Ref. Note 4 3 6 5

1 2 3 4 5 6 7 8 9
1 2 Potentiometer Heater

AS1

9 11 10 12 FR
36 37 38 72

FR Fixed resister Potentiometer

8
Fixed resister
AS2

9 18 17 10
33 35 34
-

1NO/1NC CHANGE OVER CONTACTS

POT CPT + A 24 VDC +

A - ANTI CLOCKWISE TO CLOSE B - BACK WIRING ON ILS C - 110VAC CPT D - TWO THERMOSTAT IN MOTOR E - ADDITIONAL SWITCHES IN S / MECH. F - 230VAC CPT G - THREE THERMOSTAT IN MOTOR H - THERMOSTAT ON HEATER I - 2 T.STAT ON MOTOR + ADDL. SWITCHES J - ADDITIONAL SWITCHES + T.STAT ON HEATER K - 3 STAT IN MOTOR + EXTERNAL POSITIONER L - P/B ASSY + POSITIONER M - SEP. 1NO+INC CHANGEOVER TQ/LT SWITCH N - ADDL. SW + 2 T.STAT ON MOTOR + 110VAC CPT O - ADDL. SW. + 2 T.STAT ON MOTOR P - INTEGRAL PLUG & SOCKET Q - P/B ASSY. +3 T.STAT ON MOTOR R - ADL. CPT 1K POT S - 2NO2NC USED AS 1NO1NC IN ILS T - IK DUAL GANG POT U - P/B ASSY V - P/B ASSY. + LAMP FOR CLI W - P/B ASSY. + L/R INDN. SWITCH. X - 230VAC CPT + 2 T.STAT ON MOTOR Y - 3 T.STAT ON MOTOR + LAMP FOR CLI Z - 110VAC HEATER
Ref. Note 5

AS3

11 20
Potentiometer
33 34 35 POT1

19 1

3 - THREE THERMOSTAT IN MOTOR

AS4

2 12 3
Potentiometer
36 37 38 1 5 7 3 9 13 SPAN 15 11 2 1 ZERO CPT with isolated O / P
+

T/LS 2 6 8 Ref. Note 2 4 10 AS1 16 12 17 18 AS2 24 20 25 29 31 27 19 23 22 21 14

POT2

33 32 23 + 14 35 34
IKPOT

24 VDC 32 EXTERNAL SUPPLY

1NO/1NC POTENTIAL FREE CONTACTS

49 3 1 4 9 12 15 14 7 6 2 11 10 13 16 5 8 ILS1 19 20 25 17 18 27 28 26 ILS2

50 ILS4 51 60 52

Combined T/L

Separate T/L

ILS5 Ref. Note 3

53

61 54 ILS6 55 62 56 Ref. Note 7

T/LS OR TS

1NO/1NC CHANGE OVER CONTACTS

45 48 53 56 AS1 31 30 23 22 29 32 21 24 59 58 51 50

47 46 55 54 57 60 49 52

2NO/1NC POTENTIAL FREE CONTACTS

NOTES :
1. Connect 1&2 in series with close contactor Connect 4&5 in series with open contactor 2. Connect 1&2 in series with open contactor Connect 5&6 in series with close contactor 3. Connect 1&2 in series with open contactor Connect 9&10 in series with close contactor 4. 100 ohms 1 watt suitable for 50v AC/DC operation. 5. CPT connection shown for 2 wire systems, For 3wire system connect 34 to +ve of supply. 6. 1watt single or dual gang pot either 2.5k suitable for 50V AC/DC or 15K suitable for 110V AC/DC operation. Please specify pot value while ordering. 7. Code Nos. 2&4 for back wiring. Terminals shown thus on Ref. Note 7 are when back wired. 8. ILS are Independent limit switches which can be set for any point of travel.
21 53 43 33 22 11 1 44 34 23 12 2 54 45 35 24 13 3 U

2NO + 2NC POTENTIAL FREE CONTACTS

Back Wiring

Back Wiring

Ref. Note 7

10
26 AS3 32 28 30

35

34

4--20mA O/P - A +

INDEPENDENT LIMIT SWITCH

Ref. Note 8 ILS1 57 45 46 ILS2 47 58 48 ILS3 59

0 1 2 3 4 5

Ref. Note 5 Contactless cpt 33 35 34 24VDC

- A

CPT EXT. SUPPLY +

Ref. Note 6

61 55 46 36 25 14 4

62 56 47 37 26 15 5 V

63 57 48 38 27 16 6 W

64 58 49 39 28 17 7 59 50 40 29 18 8 E 60 51 41 30 19 9 52 42 31 20 10 32

TERMINAL BLOCK LAYOUT

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Regd. Office & Chennai Factory

Rotork Controls (India) Private Limited

28 B Ambattur Industrial Estate (North) Chennai 600 098. India telephone (91 44) 26254219 telefax (91 44) 26257108

Principals

Rotork Controls Limited

BA1 3JQ Bath England telephone (01225) 733200 telefax (01225) 333467

Bangalore Factory

153, Industrial Suburb 2nd Stage Yeswanthpur Bangalore 560 022. India telephone (91 80) 28395576 telefax (91 80) 28391601

Rotork Controls (India) Private Limited

Branches

Rotork Controls (India) Private Limited

304 Shrikant Chambers Third Floor Sion - Trombay Road Chembur Mumbai - 400 071. India telephone (91 22) 25204578 telefax (91 22) 25204540

Rotork Controls (India) Private Limited

606 Suneja Towers II Janakpuri District Centre New Delhi 110 058. India telephone (91 11) 25616305 telefax (91 11) 25502840

Rotork Controls (India) Private Limited

Shanthiniketan, 2nd Floor Suite No. 6 8, Camac Street, Calcutta - 700 017. India telephone (91 33) 22823306 telefax (91 33) 22823473

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