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Goulds 3196
Proven Performance...
Model 3196 STX 5 ANSI Pumps
Model 3196 MTX/LTX 15 ANSI Pumps Series of electropolished 316SS 3196s in a brewery.
Goulds 3196
FULLY OPEN IMPELLER Best design for the Chemical Process Industries services. Ideally suited for corrosives and abrasives, handles solids and stringy fibers with ease. Allows for simple restoration of clearances when wear takes place. Back pump-out vanes reduce pressure on the shaft seal, reduce axial thrust on the bearings.
ENGINEERED SEAL CHAMBERS BigBoreTM and patented TaperBoreTM PLUS seal chambers allow seals to run cooler with better face lubrication. Keep solids, air and vapors away from the seal faces for extended seal life.
X-SERIES POWER ENDS Best design for reliability, extended pump life. Increased L10 bearing life 90% to 140%. Reduced oil operating temperature of 30F (16C). Three-year Goulds reliability guarantee.
PUMP MOUNTING SYSTEM Critical for reliability rigid baseplate prevents distortion, maintaining pump/motor alignment; corrosion resistant in severe environments. Designed for low vibration and to withstand pipe loads. Meets total range of plant requirements, easier installation and maintenance.
Maintenance Cost
$32,000
Purchase Cost
$8,000
Installation Cost
$16,000
Goulds 3196
1 2
OPEN IMPELLER ENCLOSED TYPE IMPELLER
Greater wear area for longer life Renewable performance for reduced repair costs Minimum hydraulic loads for maximum mechanical reliability
OPEN IMPELLER
Wear is uniform throughout larger area; no concentrated wear... extended life, reduced repair part cost. Critical Wear Areas
Wear Area Calculation (10 inch dia. impeller) Area Wear Surface = r 2 = (5) 2 = 79 in 2 Total Wear Area (Front & Back) = 2 x 79 = 158 in2 Wear Area Calculation (10 inch dia. impeller) 4
Area Nose Ring = 2 rW = 2 x x (.9) (.9) = 5 in2 Area Back Cover = r 2 = (5)2 = 79 in2 Total Wear Area = 5 + 79 = 84 in2
Goulds 3196
470
HEAD(FT)
Maintained High-Performance
Long Pump Life
It is common knowledge that as a pump wears, the performance decreases. Goulds open impeller can be adjusted, simply and quickly, to compensate for wear and renew performance. The enclosed type impeller cannot be adjusted. Performance renewal requires new or repaired casing and impeller.
Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.
450 430 40 30 20 14 12 8 4 0 0 40 80 100 160 CAPACITY (GPM) 2% INCREASED POWER 38% INCREASED NPSH 3% REDUCTION TDH 9% REDUCTION FLOW
vs.
OPEN IMPELLER
Original performance can be re-set (at the bench or onsite) with external impeller adjustment using a common open-end wrench and feeler gauge. It is done in a matter of minutes.
NPSH(FT)
POWER(BHP)
Control Axial Thrust J Low Radial Loads J Control Seal J Chamber Pressure Guaranteed J Bearing Life Extended Seal Life J
BEARING LIFE UNAFFECTED BY ADJUSTMENT 5 3 1 1x 2x 3x CALCULATED BEARING LIFE BASED ON MEASURED HYDRAULIC LOADS
5 3 1
1x
2x IMPELLER ADJUSTMENT
3x
Goulds 3196
TYPE 1
Standard Bore
Designed for packing. Also accommodates mechanical seals.
TYPE 2
BigBoreTM
Enlarged chamber for increased seal life through improved lubrication and cooling.
TYPE 3
TaperBoreTM PLUS
Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.
TYPE 4
Jacketed TaperBoreTM PLUS
Maintains proper temperature control (heating or cooling) of seal environment.
TYPE 5
Jacketed BigBoreTM
Maintains proper temperature control (heating or cooling) of seal environment.
Acceptable
Not Recommended
Service Water-Based Liquids with Flush Entrained Air or Vapor Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock 0-5%, no Flush Paper Stock 0-5%, with Flush Slurries 0-5%, no Flush High Boiling Point Liquids, no Flush Temperature Control Self-Venting and Draining Seal Face Heat Removal Molten or Polymerized Liquid, no Flush Molten or Polymerized Liquid with Flush
A C C B C B C C C C C C C
A B C A C A C C C B A C C
A A A C A A A C A A C C
A A A C A A A A A A A
A B C A C C A C A C A
How It Works
TM
The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed. On services with or without solids, air or vapors, Goulds TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber. 2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced back out
by centrifugal force (generated by back pump-out vanes). from seal.
4 5 3
3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow away 4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit seal
chamber bore.
5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication.
Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.
Goulds 3196
Sealing Solutions
Goulds engineered seal chambers are designed to accept a wide range of sealing arrangements to meet specific user requirements. Your Goulds representative will gladly recommend the best sealing solution for your service...some of which are illustrated here.
DOUBLE GAS BARRIER SEAL (with BigBoreTM Seal Chamber for Gas Seals)
Toxic or hazardous liquids Meet environmental regulations When use of seal pot or external flush is not desirable When compatible seal flush liquid not available
Besides being available as a complete unit, any Goulds 3196 can be easily field-converted to Dynamic Seal. Retrofit kits are available.
Sealless Solutions
Not all process pump applications can be sealed with optimum reliability. Goulds ANSI dimensional magnetic drive sealless process pumps are perfect solutions to mechanical seal or environmental sealing problems. The EZMAG metal magnetic drive process pump has a revolutionary bearing cartridge design for maximum reliability and ease of maintenance. For tough corrosive services Goulds also offers ETFE and PTA lined magnetic drives available in horizontal, vertical or self-priming configurations to meet all your process needs!
Goulds 3196
6 5 1
1 2 3 4
INPRO VBXX-D LABYRINTH OIL SEALS Prevents contamination of lubricant, the primary cause of premature bearing failure. Increased L 10 bearing life 50% to 100% LARGEST OIL SUMP CAPACITY FOR ANSI PUMPS Provides better heat transfer for more effective oil cooling. Increased L 10 bearing life 15%. BULLS EYE SIGHT GLASS Assures proper oil level that is critical for bearing life. RIGID FRAME FOOT Reduces effects of pipe loads on shaft alignment. Prevents additional loads being applied to thrust and radial bearings. Increased L 10 bearing life 25%.
5 6 7
C-FACE MOUNTING FLANGE Supports ANSI coupling guard or optional C-face motor adapter. LUBRICATION FLEXIBILITY Pre-drilled for easy field conversion (flood oil to oil mist back to flood oil). Grease lubrication is also easily accommodated. CONDITION MONITORING SITES Allow use of temperature/vibration sensors for predictive/preventive maintenance.
BOTTOM LINE: Compared to first generation ANSI pumps Goulds X-Series power ends provide: Increased L10 Bearing Life 90% to 140% Reduced Oil Operating Temperature 30F (16C)
3 4
STX GRP I
MTX GRP II
Large Oil
Sight Glass The standard oil sight glass assures oil level is properly set and maintained. Condition of oil is also easily monitored.
Goulds 3196
5 ANSI Sizes
15 ANSI Sizes
9 ANSI Sizes
1600 (364)
Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly expands the limits for long, trouble-free bearing and seal life. On high load applications the LTX power end improves bearing life 160% to 210%; oil operating temperature reduced by 45F (25C).
Flinger/channel oil lubrication system provide 30% increased L10 life; 15F (8C) reduced oil temperature.
Duplex thrust bearings (40/40 angular contact) ideally sized for high load applications.
Our Guarantee
Every X-Series ANSI Process Pump is backed by a 3 year material and workmanship warranty. An optional 5year extended warranty is also available. The X-Series will meet and exceed your expectations for reliability. Guaranteed!
Goulds 3196
CONTINUOUS PERFORMANCE
Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings.
10
Goulds 3196
MOUNTING FLANGE
Supports optional C-face motor adapter; accommodates standard ANSI coupling guard.
CASING
Bonus casing thickness: Class 150 pumps feature Class 300 wall thickness as standard; increased reliability and maximized casing life. Top centerline discharge for air handling, self-venting. Back pull-out design for ease of maintenance. Integral casing feet prevent pipe load misalignment maximized seal and bearing life. Serrated flanges standard for positive sealing against leakage. Meets ANSI B16.5 requirements. Class 150 FF flanges standard, optional Class 150 RF, 300 FF/RF.
SEALING FLEXIBILITY
Wide range of sealing arrangements available to meet service conditions. Engineered seal chambers improve lubrication and heat removal (cooling) of seal faces for extended seal life and pump uptime.
POSITIVE SEALING
Fully confined gasket at casing joint protects alignment fit from liquid, makes disassembly easier.
11
Goulds 3196
Goulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier.
TYPE 2
CHEMBASE PLUSTM
Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.
TYPE 3
FABRICATED STEEL
An economical choice that meets ANSI/ASME B73.1 dimensional requirements.
Vent Holes (1/2 in. min.) Non-Overhang Full Drain Rim Built-in Drain Pan (under pump)
TYPE 4
Drain Pan Under Pump Baseplate Leveling Screws Motor Alignment Adjusters Lifting Eyes Continuous Welding Used
TYPE 5
ADVANTAGE
Heavy duty PIP compliant fabricated steel baseplate.
Flexibly Mounted Spring Loaded* Available in 304 and 316 SS ANSI B73.1-1991 Conformance
TYPE 6
Lubrication Flexibility
ANSI PLUSTM SEALED POWER END
Goulds X-Series power ends are designed for any lubrication system of user preference. Choice of flood oil, oil mist, grease lubrication. Pre-drilling at factory allows easy field conversion (flood oil to oil mist back to flood oil lubrication) without modifying parts. Flexible design accommodates oil mist configurations to meet users practices and preferences.
GREASE LUBRICATION
Bonus Interchangeability
X-Series Power Ends Fit 7 Different Process Pumps
Minimize inventory, reduce downtime.
12
Model 3196 Model CV 3196 X-Series Chemical Process Non-Clog Pumps Process Pumps
Goulds 3196
Sectional View
Model 3196 MTX
Illustrated: BigBore Seal Chamber Optional:
N Taper
228
168A
333A
108
370
100
101
Lubrication
Mist Lubrication
100
101
358
250
418
13
Goulds 3196
Glass-Filled TEFLON* TEFLON* Impregnated Fibers Ductile Iron Double Row Angular Contact** Alloy 20 Monel Nickel Nickel Hastelloy Hastelloy Titanium Titanium 316SS
Cast Iron (Ductile Iron for STX Group) Alloy 20 Alloy 20 TEFLON* 304SS Glass/Steel Bronze (ASTM B50596) Bronze (ASTM B50596) Aramid Fiber with EPDM Rubber Alloy 20 Monel Nickel Hastelloy Titanium Cellulose Fiber with Binder Cellulose Fiber with Binder Steel Glass-Filled TEFLON* 304SS Alloy 20 Steel Buna Rubber Monel Nickel Hastelloy Titanium
*E.I. DuPont reg. trademark **LTX Power End features standard Duplex Angular Contact: Optional STX, MTX, XLT Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.
Sectional View
100
250 370
101
358 319
14
126
418 351
Goulds 3196
Options
Goulds offers users a variety of options to meet specific plant and process requirements.
HEAT JACKET
Economical clamp-on jacket provides practical method of heating or cooling the casing. Excellent heat transfer characteristics. Easy to install or remove for pump servicing.
Passivation Electropolishing Hard Metal Coatings Surface Finish Less Than SIS Grade 2 Fusion Bonded, Epoxy Coated Power End Special Paint Systems
15
Goulds 3196
20 100
40 200
150 700
200
0 GPM
800
3500/2850RPM
500
180
400
120
300 80 200
3x4-13 (LTX)
60
4x6-10G
40 100
1x1 1/2 - 6
11/2 x3-6
2x3-6
40 200
60
500 600
300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000
4x6-17 6x8-15
55
45 40
8x10-17
5G
120 100 30
1 1/2 x3-13
2x
3x4-13
313
1 1/2 x3-10
3x4 -10
20
1x11/2 -8
2x3
2x3-10
-8
3 11/2 x3-6
10 20 4x6-10G 0 700 140 180 900 1000 140018002200 220 300 500 30003400 5000 5800 66007400 1400 700 1000 = Scale Change 0
40
60 80 100
16
95
310
1750/1450 RPM
STX MTX/LTX
160
Goulds 3196
Modular Interchangeability
Power End Adapter Stuffing Impeller Box/Seal Chamber Casing Size Power End Adapter Stuffing Box/Seal Chamber Impeller Casing Size
STX
Max BHP40 HP (30 kW)
MTX
1x11/2 6
Max BHP122 HP (91 kW)
LTX
Max BHP200 HP (149 kW)
3x4 7
11/2 x3 6
2x3 8
XLT-X
Max BHP250 HP (187 kW)
11/2x3 10 6x8 13 MTX 2x310 8x10 13 3x410 6x8 15 3x410H 8x10 15 LTX 4x6 10G 8x10 15G 4x6 10H
X-17
Max BHP350 HP (261 kW)
8x10 16H*
11/2 x313
4x6 17*
2x3 13
6x8 17*
3x413
8x10 17*
* Uses 350 BHP shaft.
4x613
17
Goulds 3196
SP
DISCHARGE
SUCTION
DIMENSIONS
Group Pump Size 1x11/2-6 11 2 x3-6 STX 2x3-6 1x11/2-8 11 2 x3-8 3x4-7 2x3-8 3x4-8 3x4-8G 1x2-10 11/2 x3-10 MTX/ LTX 2x3-10 3x4-10 3x4-10H 4x6-10G 4x6-10H 11 2 x3-13 2x3-13 3x4-13 4x6-13 6x8-13 8x10-13 6x8-15 8x10-15 XLT-X 8x10-15G 8x10-16H 4x6-17 6x8-17 8x10-17 AA AB A70 A60 A70 A70 A05 A50 A60 A70 A40 A80 A80 A20 A30 A40 A80 A90 A100 A110 A120 A120 ANSI Designation AA AB Discharge Size 1 11 2 2 1 11 2 3 2 3 3 1 11/2 2 3 3 4 4 11 2 2 3 4 6 8 6 8 8 8 4 6 8 Suction Size 11/2 3 3 11/2 3 4 3 4 4 2 3 3 4 4 6 6 3 3 4 6 8 10 8 10 10 10 6 8 10 16 (406) 18 (457) 19 (483) 19 (483) 27.875 (708) 6 (152) 14.5 (368) 5.25 (133) 11 (280) 9.5 (242) 11 (280) 19.5 (495) 8.5 (216) 9.5 (242) 11 (280) 12.5 (318) 13.5 (343) 10.5 (267) 11.5 (292) 12.5 (318) 13.5 (343) 16 (406) 18 (457) 19.5 (495) 4 (102) 10 (254) 3.75 (95) 4 (102) 8.25 (210) 6.5 (165) 13.5 (343) 4 (102) 5.25 (133) 3.75 (95) X A B D SP Bare Pump Weight Lbs. (kg) 84 (38) 92 (42) 95 (43) 100 (45) 108 (49) 220 (100) 220 (91) 220 (100) 200 (91) 220 (100) 230 (104) 265 (120) 275 (125) 305 (138) 245 (111) 275 (125) 330 (150) 405 (184) 560 (254) 670 (304) 610 (277) 740 (336) 710 (322) 850 (385) 650 (295) 730 (331) 830 (376)
18
Goulds 3196
Construction Details
Diameter at Impeller (Less Sleeve) Shaft (With Sleeve) Diameter Between Bearings Diameter at Coupling Overhang Maximum Shaft Deflection Shaft Deflection Index (L3/D4) (With Sleeve) (Less Sleeve) Sleeve Bearings
O.D. thru Stuffing Box/Seal Chamber Radial Thrust Bearing Span Average L'10 Bearing Life
Bore Bore HP (kW) per 100 RPM Maximum Liquid Temperature Oil/Grease Lubrication without Cooling Maximum Liquid Temperature Oil Lubrication with High Temp. Option
3.375 14
(10.5)**
Temperature
Casing
*
1
Corrosion Allowance
17 inch sizes have 2 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 2 4 inches (70) for packing and 212 inches (64) for mechanical seals. Seal chamber bore is 434 inches (121). Stuffing box bore is 358 inches (92). ** 17 inch sizes power limit per 100 RPM is 20HP (15kW).
CENTERLINEMOUNTED CASING
For high temperature services (500to 700 F/ 260 to 370C).
SHAFT GUARD
When a guard around all rotating shaft parts is required.
19
2 15
3 9 7 19 6 10 8 12 17
18
Whether its for pumping severe corrosives, abrasive slurries, fibrous/stringy solids, high-temperature liquids, hazardous fluids, low flow or high-capacity 13 services Goulds has a perfect, reliable solution. The Goulds selection of pump solutions includes horizontal and vertical 14 configurations in a range of alloy and non16 metallic constructions, sealed and sealless.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20
3171 Vertical Sump Vertical 4550 Sump 3996L In-Line 3175 High 3180 Capacity 3700 High Temp./ High Press. 3196L Chemical Process 3198L PFA Lined 4150 FRP Process 3796L SelfPriming LFL Low 3196 Flow Abrasive JC Slurry CVL Non3196 Clog 3296 EZ MAG Sealless 3298 Sealless AF Axial Flow
TO 800 F
HT High Temp 3196 Chemical Sealless Sealless Self-Priming Sealless Vert. In-Line Double Suction
X-Series Power End. TEFZEL and TEFLON are registered trademarks for fluorpolymer resins, films and fibers made by DuPont.
17 3299
SP 3298 V 3298 Split Case
LUtilizes