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D
igital Ship recently held the first technical manuals are a photocopy of an tronic manual - no posting out pieces of S1000D - following
ever conference about Shipdex, a old manual they got somewhere, and not paper and wondering if they made it to aviation
new data exchange protocol for really consistent with the equipment they the right ship. It helps that Shipdex is based on a stan-
ship equipment information, which aims are delivering." In future, Shipdex could do many won- dard called S1000D, which is used interna-
to lead to the end of paper manuals on "One vessel has 80 to 100 different derful things - for example, to pass on tionally in aviation and defence (including
ships. Shipdex stands for SHIP Data equipment manufacturers, with 700 to 900 information to shipyards about what naval vessels). All documentation in the
EXchange. components, up to 1000 parts per compo- equipment is onboard the ship, and store aviation and defence industry must be
The protocol covers all technical infor- nent, and 33,000 different general stores." this data in a standard format, as will be written in the same standardised way, so
mation which is normally supplied to ves- With data provided in Shipdex format, required under IMO's forthcoming ship it can be easily imported into different
sels on paper, including equipment manu- seafarers will be able to get much faster recycling legislation. software systems (though this is a sug-
als, drawings, maintenance procedures, answers to critical questions. "People ask - It could be used to communicate data gested rather than mandatory inclusion,
and lists of spare parts. we have 25 tonnes of cargo. Can we load with regulators, surveyors and suppliers, and is dependent on contracts).
about exactly what is on the ship, and any S1000D is sponsored by the Air
problems with the equipment. Transport Association of America (ATA),
All of these things, of course, have the the Aerospace and Defence Association of
potential to improve safety - if it is easier to Europe (ASD), and the Aerospace
manage maintenance on the vessel, and Industries Association of America (AIA).
ship staff can find the right answers to their The document describing the standard is
questions much faster than they can with more than 2600 pages long.
paper, the whole ship should operate better. By using a standard developed for avi-
So will Shipdex be embraced by the ation, it means the maritime industry can
maritime industry? take advantage of all of the software and
Till Braun, head of department - sales services already developed for S1000D. It
projects, Germanischer Lloyd, and chair of also means that many maritime equip-
the conference, noted that there were rep- ment suppliers are already providing
resentatives of major shipping companies, manuals in S1000D format, if they also
including BP Shipping and Maersk, pres- supply to the defence industry. Shipdex
ent at the conference, "with their eyes expects to ultimately be an official part of
wide open." the S1000D organisation.
MacGREGOR, one of the world's It won't be the first time the maritime
largest suppliers of hatch covers, cranes, industry has followed aviation; vessel traf-
and equipment for RoRo ships and ports, fic systems, voyage data recorders, auto-
has already decided to wholeheartedly matic identification systems, and using
commit to providing technical informa- English as a standard language were all
tion in Shipdex format. It will also use first done in the aviation industry and
Seeing Shipdex as a way to make life easier for shipping companies and suppliers: Bjorn Shipdex to manage the data about its man- subsequently adopted by shipping.
Stenwall, director, sales, marketing and major project unit at MacGREGOR, with Mats uals internally, so it can easily make
Ottosson, strategic project manager, parts and service equipment, Alfa Laval
updates and make sure new equipment is Convincing the shipyards
provided with the right manual, even if it But the biggest obstacle to Shipdex is
Shipdex arose out of the frustration this on the vessel? Instead of searching is in paper format. already clear - convincing the large mer-
which two leading shipping companies, through your manuals, you can answer Alfa Laval is another company embrac-
Grimaldi Naples and Intership immediately. It will be a great advantage ing Shipdex, starting by making its manu-
Navigation, were having with paper man- in my opinion," said Mr Coletta. als for separators available in Shipdex for-
uals, and their decision to do something As well as its planned maintenance sys- mat, and then its manuals for freshwater
about it. tems, Grimaldi anticipates using Shipdex systems. MAN Diesel is also part of the
"We get 1.5 tons of paper with a new data in its quality management systems, working group.
vessel, including technical manuals, draw- technical library and computer based Grimaldi Naples and Intership
ings and specifications," said Grimaldi's training systems. Navigation currently have 90 new vessels
purchasing director Giancarlo Coletta. "It There are plenty more benefits. on order between them, and will use their
is very hard to accept that, when EDI and By receiving all the electronic data in purchasing leverage, as far as possible, to
communication is state of the art, the ship- Shipdex format, you can also reduce the try to cajole their suppliers and shipyards to
ping industry should have this huge enormous cost associated with manually provide the manuals electronically.
amount of paper." building an electronic maintenance sys- One delegate from BP Shipping said
By having all of the data for a new ves- tem for a new vessel - currently as much as that he would consider trying to get
sel provided electronically, Mr Coletta $20,000 per ship. OCIMF (the Oil Companies International
estimates that he might be able to save as You can manage your spare parts much Marine Forum) involved in Shipdex, using
much as 8 per cent on the total costs of better - so you are more likely to have the the purchasing clout of oil companies to
maintenance, because it will be much eas- spare parts onboard which you need, and encourage tanker companies to encourage
ier to manage efficiently. not have spare parts onboard you don't shipyards and equipment suppliers to
"All the information you need, you can need - and small percentage improve- provide equipment manuals in Shipdex,
pick up from your database exactly. We can ments in spare parts management can lead because it can potentially lead to You just need two lines in your contract
have access immediately to the information to big financial savings. improved safety. with the shipyards to force them to
and supply faster answers," he said. You can also keep your technical data Maritime charts are currently making a provide the technical information in
"With so much paper onboard, it's very up to date easier - if a supplier sends out slow, but unstoppable, move from paper Shipdex format, said Marco Vatteroni,
SpecTec ILS manager and Shipdex
hard to have rapid and quick access to an update to a manual, it can be automati- to electronic. Won't ship manuals go the
technical manager
information when it's needed. Sometimes cally incorporated in the shipboard elec- same way?
)RIDIUM /PEN0ORT
industry illustrating ship- SM
"We got one supplier to agree with us - it to post the bulletin to the ship, and you
is impossible for crew to read what we have have no way of knowing if it has been
delivered. Have you ever seen Japanese received and is being read as needed.
handbooks translated into English? It would be so much easier if the update
Sometimes I'd rather read Japanese." could be sent to the ship electronically,
The reason manufacturers often do not and automatically incorporated into the
provide particularly good manuals today shipboard electronic manuals, with the
is because they lack incentive - people maintenance, spares and purchasing sys-
tend to buy equipment on the basis of its tems updated as required; and Shipdex
price and fitness for purpose, not the qual- makes this possible.
ity of the manuals. This communication between supplier
"97 per cent of negotiation (with the and vessel could also be two ways - with
manufacturer) is about 'are we getting the vessel providing the supplier with use-
what we want for the price we want'," said ful information about how well the equip-
Dimitris Lyras of Lyras Shipping. "I don't ment is performing (both provided manu-
think manufacturers believe they get a ally and electronically).
competitive advantage from the informa- Neil Firth, chief technology officer with
tion in their manuals." electronic purchasing company ShipServ, The time to build a maintenance
suggested that his company could poten- database for a new vessel would
It takes 1 minute instead of 10 minutes Benchmarking and tially assist here, by carrying manual reduce from 90 days to 2 days
to find the answer to a critical question - dashboards updates through its TradeNet hub, which - Giampiero Soncini, CEO of SpecTec
Kay-Michael Goertz, head of logistic Having better data should make it much many vessels and equipment suppliers are
procedures and IT at HDW - easier to compare one vessel with another, already connected to.
ThyssenKrupp Marine Systems so companies will have a better idea of Other shipowners work with contrac-
how well they are doing. tors to create a computerised maintenance
"If you have a question, how do I fix the "We have one customer with 23 vessels, management system from the information
pump, it takes 1 minute instead of 10 mins each database is built by different people," in the manuals.
to find the answer," said Kay-Michael said SpecTec's Mr Soncini. "So they are Building a maintenance system from
Goertz, head of logistic procedures and IT completely different databases. It's impos- the paper manuals involves "a lot of data
at HDW - ThyssenKrupp Marine Systems. sible to compare one ship with another." population steps; none of them very sim-
Bob Kessler of ABS Nautical Systems ple," said Dimitris Lyras, special advisor
Managing spares recalled a Dilbert cartoon, which showed a to Ulysses Systems, a company which pro-
If equipment information is supplied in manager asking for executive summary vides this service. "There's a million ways
Shipdex format, shipowners can also load information, or 'dashboards', but not car- to make errors."
the data about their spare parts automati- ing whether the underlying data is any "Someone has to understand the manu-
cally into their purchasing systems - and good or not, a scenario many in the mar- als - things aren't listed in the same way,"
with better data in their purchasing sys- itime industry will be familiar with. he said. "People have to look at the manu-
tem, they can make sure they have the "Everybody wants 'dashboards'," he als, mark them up, and have someone
right spare parts onboard and always said. "But if you have bad data, you won't ShipServ's technology could be used for extract the data. It's a bit like translating.
order the right spare parts. get any useful dashboards." updates and service bulletins We have to abstract people's translations
- Neil Firth, ShipServ
Even if only a small percentage of your into a common format."
spare parts are wrong, it is very expensive Managing the service "It takes 6-8 weeks to do. We get the
and potentially dangerous. bulletins The benefit is the reduced amount of IT crates of manuals, then they have to be
There are many stories in the industry If all technical information is supplied in integration which needs to be made. Every opened, indexed, studied, copied,
of shipowners forced to airlift critical Shipdex format, it should make it easier time a vessel connects to a supplier, there repacked and sent back."
parts, or charts, to a vessel by helicopter, for suppliers to update their manuals for is IT work in doing the integration; and if Don't expect much help from the ship-
because they will be detained if they don't equipment in service. each vessel is connected to multiple equip- yards, who put the manuals together.
have them. Currently, the only way for suppliers to ment suppliers, and each supplier is con- "Shipyards don't find this stage important
By having a better database of your update their manuals is to send out a nected to multiple vessels, that's a lot of or particularly interesting," he said.
spare parts, it is possible to do many new paper 'service bulletin' - but this isn't easy, integration work. But if each vessel and Giampiero Soncini, CEO of SpecTec,
things. For example, you might determine if you don't know exactly which ships are supplier connects once to TradeNet, no estimated that it takes 90 days (12 weeks)
that a supplier is trying to get you to buy a using the equipment, there is no easy way further integrations are required. to build a maintenance system for a new
spare part, which is only needed for one Some suppliers may work on the basis tanker or bulk carrier from the paper doc-
procedure, and that procedure can only be that they can send out updates by e-mail, uments; but if the data was available elec-
done by a dry dock - so there's no point in but Mr Firth pointed out that there are tronically, it would reduce to 2 days.
buying it. many shortcomings to this, in particular "If you do it in the Philippines, it may
not knowing if the message has been cost $10,000, but you have to pay another
Better manuals received. $10,000 to send the manuals there and get
A big hope for Shipdex is that it will "It's not a safe mechanism for delivery," them back, and you only have 1 set of
encourage suppliers to improve the quali- he said. "With our process, you have an manuals," he said.
ty of information in their manuals. audit process." SpecTec currently earns $4m every year
There is no guarantee that a manual from its manual data entry services, but
provided electronically will be of any bet- Building the database Mr Soncini would be happy if the compa-
ter quality than a manual supplied on faster ny didn't have to do it anymore. "We
paper, but it should be easier to assess the Perhaps the benefit of Shipdex with the could turn the 40-50 people who do it into
quality of an electronic manual, and so put biggest immediate impact on the consultants and have them doing work
pressure on the supplier to improve it. shipowner's bottom line is the reduced onboard instead," he said.
For example, a common problem with cost of putting together a good mainte- There are no real short cuts to putting
today's manuals is that they have a refer- nance database on a new vessel. together a maintenance management sys-
ence to another manual, but the page in Or, since only a small proportion of tem, said Mr Soncini.
the other manual doesn't exist any more or shipowners are making this investment, it One unfortunate habit is for shipown-
can't be found. If the links are electronic, means that the vessel can actually have a ers to buy software with a so called 'skele-
the computer can alert you if there are any really good maintenance system for the ton database' already on it - which refers
broken links, so they will all need to be first time. to general equipment parts, not something
kept up to date. Creating a good maintenance manage- specific to the vessel.
"Very often handbooks are absolutely Everyone wants management 'dashboards' ment system using current methods is They then discover that having a gener-
terrible quality. The information is rub- but they are only any use if the underlying very expensive. ic maintenance system is worse than use-
bish. It's very difficult to find the informa- data is of good quality, pointed out Bob Grimaldi Naples currently spends 2 to 4 less, in that it tells seafarers to do tasks
Kessler, head of Europe, Middle East and
tion you want," said Giampiero Soncini, months manually inputting data for each which don't need doing, and doesn't tell
Africa with ABS Nautical Systems
CEO of SpecTec. new vessel it has, at a cost of around $20,000. them what actually needs doing.
Future
development
There are plenty of ideas as
to how Shipdex could evolve
in the future to do more.
For example, it could be
useful in future for facilitating
communications between the
vessel and class, flag state and
shipowner, about any prob-
lems related to equipment.
"If you have an accident
on the vessel, you can talk to
class, flag state, owner, and
say '1567' and they know
which anchor winch isn't
working," suggested Till
Braun from Germanischer
Lloyd. Introducing the new KVH TracPhone V7 ®
stand and utilise in different ways. or on paper. MacGREGOR plans to manage ThyssenKrupp Marine Systems. "You can
Different pieces of software are avail- its manuals internally in this way. print out A4 cards and take it with you
able which can be used to put these Having an electronic manual does not when you are working."
chunks of information together to display mean you can only read it on screen.
it or create an electronic document from it Screens are not a particularly good way to Getting too much data?
(which could also be a pdf). provide information to someone doing a One possible pitfall with Shipdex is that
But the information can additionally be maintenance task; so it is likely that sea- shipping companies could get besieged
imported into maintenance and purchas- farers will still want to print the informa- with so much data they don't know what
ing systems. So, for example, you might tion out and take it with them on paper to do with it.
want to import information about recom- when they do the maintenance. To take an extreme example - a simple
mended intervals between maintenance But there is a lot of difference between blender in a galley could have 100 differ-
for a certain item into your maintenance a printout from an electronic manual, and ent parts in it, any of which could poten-
system. When it is time for the mainte- using a paper manual. tially fail. If you received your manual for
nance task, the software can automatically You can find the information you need the blender in Shipdex format, and it was
display information about the necessary much more quickly if it is electronic, than completely comprehensive, should you
Building a maintenance database procedures, show you the diagrams, and you can from one cubic metre of manuals. import data for all of those spare parts into
manually, as it is done today, involves a also arrange for the right spare parts to be You can also update and work with the your purchasing system, knowing that
million different steps, none of them very ordered, via your purchasing system. data much more easily if it is supplied you are very unlikely to want to order any
simple - Dimitris Lyras, special advisor, An equipment supplier might also electronically. Then you can throw the of them over the lifetime of the equipment
Ulysses Systems choose to manage their manuals within the paper away when you've finished with it - - ever bought a spare part for a blender?
company by keeping the data in Shipdex it doesn't matter if it gets covered with Bob Kessler, head of Europe, Middle
format, and then using this data, with engine oil. East and Africa with ABS Nautical
mation contained within, a Shipdex appropriate software, to create a conven- "People must have the capability to Systems, had an interesting solution to
dataset contains chunks of text, data and tional looking manual when needed by the print," said Kay-Michael Goertz, head of this problem - look at your historical pur-
drawings, which the computer can under- customer - which can be provided as a pdf logistic procedures at shipbuilder HDW - chasing data, and see which parts you
Expanding the
user group?
One possibly controversial
decision by the operators of
Shipdex has been to deny
new members the chance to
join the protocol mainte-
nance group, on the basis
that it will make decision
making too slow.
Giampiero Soncini, CEO
of SpecTec, has said that he
would not have gone ahead
with developing the protocol
if more companies had been
involved in the outset,
because the amount of work
would have been much
greater.
This is a decision which
may need to be changed over
time. It is hard to imagine a
big shipyard such as
Hyundai agreeing to provide
all of its manuals in Shipdex
format without a seat on the
protocol maintenance group
(although the protocol main-
tenance group will aim to
take into consideration
requests from Shipdex mem-
bers).
Having said that, if the
shipyard doesn't want to use
Shipdex, it does have the
option of using the full ver-
sion of S1000D, the 2,600
page document being used
506+66+/'(14'#%%'55`
in aviation and the defence
industry, which Shipdex is
based on and will be compat-
ible with.
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for joining Shipdex - Euro %156(.7%67#6+105X;174%#26#+05#0&%4'95%#04'/#+0+0%106#%6
2,500 initially, and Euro 500
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Shipdex is technically a
non profit making company #&8#0%'5.'#&61/14''((+%+'06(.''612'4#6+105X/14'g+0(14/'& h
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gation. The fee is used to
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which will employ staff to
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run the Shipdex website, and
answer questions.
For this fee, you do not
automatically get access to
the manuals, but you buy the
rights to use the Shipdex pro-
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tocol in your software, which
global reporting system used to collect to meet various maritime standards, and is Furuno’s FAR2xx7 radar series, provid-
information to assist in search and rescue expected to receive ABS certification later ing radar overlay on navigation charts and
missions, by identifying other ships in the this year. direct control of the radar from the navi-
area of a ship in distress. BMT Group Ltd has announced the gation software. The system can control
PureBallast, Alfa Laval's chemical- appointment of Jim Davis as President of two different radar types, allowing the
free system for ballast water treatment, its subsidiary company, BMT Syntek user to switch between them by clicking
has received full Ballast Water Type Technologies Inc., based in Virginia, on an icon, and integrates a number of
Approval from DNV on behalf of USA. Before joining BMT, Mr Davis other navigation tools.
Norwegian authorities. The certification worked for a number of technology
confirms that PureBallast complies with companies, such as Northrop- www.primar.org
pending ballast water treatment legisla- Grumman Ship Systems and IBM www.radiohollandgroup.com
tion from the IMO. Corporation, as well as completing www.amver.com
Comark Corporation has released twenty years service for the US Navy. www.alfalaval.com
the first in a new line of large screen dis- MaxSea has launched the newest ver- www.comarkcorp.com
New Croatian ENCs are now available plays for the maritime industry. The sion of its navigation software, MaxSea www.bmt.org
MDU37 is a 37-inch LCD display designed X7. MaxSea X7 is designed to work with www.maxsea.fr