The SIMATIC S7 System Family

SIMATIC PCS 7 SIMATIC Software SIMATIC NET

SIMATIC PC

SIMATIC
SIMATIC WinCC

SIMATIC HMI

SIMATIC DP SIMATIC Controller

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.1

Information and Training Center Knowledge for Automation

Contents

Page 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

SIMATIC Overview .............................................................................................................................. S7-200 ................................................................................................................................................. S7-200: Modules ........................................................................................................................... S7-200: CPU Design .......................................................................................................................... S7-300 ................................................................................................................................................. S7-300: Modules ........................................................................................................................... S7-300: CPU Design .......................................................................................................................... S7-400 ................................................................................................................................................. S7-400: Modules ........................................................................................................................... S7-400: CPU Design (Part 1) .............................................................................................................. S7-400: CPU Design (Part 2) .............................................................................................................. Programming Devices........................................................................................................................... PG/PC Requirements for Installing STEP 7 ........................................................................... Installing the STEP 7 Software ........................................................................................................... Result of Installation ......................................................................................................................

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Page 1

ST-7PRO1 The SIMATIC S7 System Family

SIMATIC Overview
SIMATIC HMI SIMATIC PG SIMATIC PC
SIEMENS

S IM A T IC OP 1 7

PG 740

K1

K2

K3

K4

K5

K6

K7

K8

H EL P S H IF T

K9

K 10

K 11

K 12

K1 3

K 14

K1 5

K 16

E S C

7 4 1
D

8 5 2
E

9 6 3
F

0
A C K

.
S H IF T IN S D E L H E L P E N T E R

SIMATIC NET SIMATIC NET SIMATIC Controller

SIEMENS
SF RUN STOP I0. 0 I0. 1 I0. 2 I0. 3 I0. 4 I0. 5 I0. 6 I0. 7 Q0. 0 Q0. 1 Q0. 2 Q0. 3 Q0. 4 Q0. 5

MPI - Network Industrial Ethernet PROFIBUS

CPU 2 1 2

SIMATIC S7 -2 0 0

PROFIBUS-DP

SIMATIC DP
SV

FM

ASI

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.2

Information and Training Center Knowledge for Automation

Introduction

The introduction of electronics has resulted in great changes in industrial control engineering. Together with automated machinery, whose application possibilities were expanded through electronic controls, these changes have also led to new technologies and branches. In addition to the energy supply, control elements are required for the operation of machines and processes in almost all areas of manufacturing. It must be possible to initiate, control and monitor the operation of any given machine or process. In the past, control tasks were solved with conventional control technology by individually - that is, dependent on the task - wiring contacts and relays. Today programmable logic controls are largely used to solve automation tasks. In order for companies to remain competitive, it is not enough to isolatedly automate only individual processing stations or machines. The demand for more flexibility with higher productivity can only then be fulfilled when the individual machines are integrated in the entire system. The information flow between all components is essential for the functioning of the entire system. Production processes are no longer seen as individual partial processes, but rather as integral components of an entire production process. Also, the entire process is also no longer structured centrally as hierarchical. Now the process is structured as distributed and autonomous individual elements. The total integration of the entire automation environment is today made possible with the help of: common configuring and programming of individual partial systems common data management common communication between all participating automation components.

Controllers

.
Totally Integrated Automation

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Page 2

ST-7PRO1 The SIMATIC S7 System Family

S7-200

EM 221

SIEMENS

SF RUN STOP

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5

Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7

Q1.0 Q1.1

CPU 214
I.0 I.1 I.2 I.3 I.4 I.5 I.6 I.7

DI 8 x DC24V

SIMATIC S7-200

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.3

Information and Training Center Knowledge for Automation

Features

Modular small control system for the lowest performance range, Performance-graded range of CPUs, Extensive selection of modules, Expandable with up to 7 modules, Backplane bus integrated in the modules, Can be networked with - RS 485 communication interface or - PROFIBUS, Central PG connection with access to all modules, No slot restrictions, Own software, Total Package with power supply, CPU, I/O in one unit, "Micro PLC" with integrated functions.

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ST-7PRO1 The SIMATIC S7 System Family

S7-200: Modules

CP242 - 2

EM

EM

CP

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.4

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Expansion Modules (EM)

Digital input modules: - 24V DC - 120/230V AC Digital output modules: - 24V DC - Relais Analog input modules: - Voltage - Current - Resistance - Thermocouple Analog output modules: - Voltage - Current

.
Communications Processors (CP) Accessories

The CP 242-2 can be used to connect the S7-200 as Master to an AS-Interface. As a result, up to 248 binary elements can be controlled via 31 AS-Interface Slaves. This significantly increases the number of inputs and outputs for the S7-200. Bus connector

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ST-7PRO1 The SIMATIC S7 System Family

S7-200: CPU Design

Outputs Memory Card Mode Selector

Potentiometer
SIEMENS
SF RUN STOP I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5

CPU 212

SIMATIC S7-200

PPI Connection

Inputs

Status Indicators

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Status Indicators for integrated DI/DO

SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.5

Information and Training Center Knowledge for Automation

Mode Selector

Status Indicators (LEDs)

.
Memory Card PPI Connection

For manual mode selection: STOP = Stop mode; the program is not executed. TERM = Program execution, read/write access possible from PG. RUN = Program execution, read-only access possible from PG. SF = Group error; internal CPU error RUN = Run mode; green STOP = Stop mode; yellow DP = Distributed I/O ( only CPU 215) Slot for memory card. A memory card saves the program contents in the event of a power outage without the need for a battery. The programming device / text display or another CPU is connected here.

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ST-7PRO1 The SIMATIC S7 System Family

S7-300

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.6

Information and Training Center Knowledge for Automation

Features

Modular small control system for the lowest performance range Performance-graded range of CPUs Extensive selection of modules Expandable with up to 32 modules Backplane bus integrated in the modules Can be networked with - Multipoint interface (MPI), - PROFIBUS or - Industrial Ethernet.

Central PG connection with access to all modules No slot restrictions Configuration and parameter setting with the help of the "HWConfig tool.

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ST-7PRO1 The SIMATIC S7 System Family

S7-300: Modules

PS (optional)

CPU

IM (optional)

SM: DI

SM: DO

SM: AI

SM: AO

FM: - Couting - Positioning - Closed-loop control

CP: - Point-to-Point - PROFIBUS - Industrial Ethernet

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.7

Information and Training Center Knowledge for Automation

Signal Modules (SM)

Digital input modules: Digital output modules: Analog input modules: Analog output modules:

24V DC, 120/230V AC 24V DC, Relay Voltage, current, resistance, thermocouple Voltage, current

.
Interface Modules (IM) Dummy Modules (DM) The IM360/IM361 and IM365 make multi-tier configurations possible. They loop the bus through from one tier to the next. The DM 370 dummy module reserves a slot for a signal module whose parameters have not yet been assigned. It can also be used, for example, to reserve a slot for installation of an interface module at a later date. Perform special functions": - Counting - Positioning - Closed-loop control. Provide the following networking facilities: - Point-to-Point connections - PROFIBUS - Industrial Ethernet. Bus connectors and front connectors Function Modules (FM) Communication Processors (CP) Accessories

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ST-7PRO1 The SIMATIC S7 System Family

S7-300: CPU Design

SIEMENS
SF BATF DC5V FRCE RUN STOP RUN-P RUN STOP M RES

CPU314

SIEMENS
SF BATF DC5V FRCE RUN STOP RUN-P RUN STOP M RES

CPU315-2 DP
SF DP BUSF

SIMATIC S7-300
Batterie MPI

SIMATIC S7-300
Batterie MPI DP

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.8

Information and Training Center Knowledge for Automation

Mode Selector

Status Indicators (LEDs)

MRES STOP RUN RUN-P SF

= = = = =

BATF = DC5V = FRCE = RUN = mode. STOP = Shows a steady light in Stop mode. Flashes slowly for a memory reset request, Flashes quickly when a memory reset is being carried out, Flashes slowly when a memory reset is necessary because a memory card has been inserted. Memory Card

Modul Reset function Stop mode; the program is not executed. Program execution, read-only access possible from PG. Program execution, read/write access possible from PG. Group error; internal CPU fault or fault in module with diagnostics capability. Battery fault; Battery empty or non-existent. Internal 5 V DC voltage indicator. FORCE; indicates that at least one input or output is forced. Flashes when the CPU is starting up, shows a steady light in Run

A slot is provided for a memory card. The memory card saves the program contents in the event of a power outage without the need for a battery.

Battery Compartment There is a receptacle for a lithium battery under the cover. The battery provides backup power to save the contents of the RAM in the event of a power outage. MPI Connection DP Interface Connection for a programming device or other device with an MPI interface. Interface for direct connection of distributed I/Os to the CPU.

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ST-7PRO1 The SIMATIC S7 System Family

S7-400

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.9

Information and Training Center Knowledge for Automation

Features

The Power PLC for the mid to upper performance range, Performance-graded range of CPUs, Extensive selection of modules, Can be expanded by over 300 modules, Backplane bus integrated in the modules, Can be networked with - Multipoint interface (MPI), - PROFIBUS or - Industrial Ethernet, Central PG connection with access to all modules, No slot restrictions, Configuration and parameter setting with the help of the "HWConfig tool, Multicomputing (up to 4 CPUs can be used in the central rack ).

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ST-7PRO1 The SIMATIC S7 System Family

S7-400: Modules

PS

CPU

SM: DI

SM: DO

SM: AI

SM: AO

CP

FM

SM

IM

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.10

Information and Training Center Knowledge for Automation

Signal Modules (SM)

Digital input modules: Digital output modules: Analog input modules: Analog output modules:

24V DC, 120/230V AC 24V DC, Relay Voltage, current, resistance, thermocouple Voltage, current.

Interface Modules (IM)

The IM460, IM461, IM463, IM467 interface modules provide the connection between various racks: UR1 (Universal Rack) with up to 18 modules UR2 (Universal Rack) with up to 9 modules ER1 (Extension Rack) with up to 18 modules ER2 (Extension Rack) with up to 9 modules. Perform special functions": Counting Positioning Closed-loop control. Provide the following networking facilities: Point-to-Point connections PROFIBUS Industrial Ethernet.

Function Modules (FM)

Communication Processors (CP)

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ST-7PRO1 The SIMATIC S7 System Family

S7-400: CPU Design (Part 1)

DI 32xDC24V X 2 3 4 421 - 1BL00 - 0AA0

CPU 414-2 X 2 3 4 414 - 2XG00 - 0AB0

INTF EXTF

INTF EXTF

DP

INTF EXTF BUSF

FRCE CRST RUN STOP CRST WRST RUN-P RUN

FRCE CRST RUN STOP CRST WRST RUN-P RUN

Start-up Type Switch Mode Selector

STOP CMRES

STOP CMRES

X3

X1
EXT.-BATT.

X1
EXT.-BATT.

e.g. CPU412-1

5...15V DC

5...15V DC

e.g. CPU416-2DP

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* for further CPUs please see catalog

SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.11

Information and Training Center Knowledge for Automation

Mode Selector

MRES STOP RUN RUN-P

= Modul RESet = STOP mode, i.e. no program execution and output disabled ( "OD mode= Output Disabled). = Program execution, read-only access possible from PG. = Program execution, read/write access possible from PG. = When you start the CPU with the mode selector STOP / RUN, a complete restart" is performed (Cold ReSTart). = When you start the CPU with the mode selector STOP / RUN, a restart" is performed (Warm ReSTart) The CPU requests the start-up type via the Status LED (selectable with the CRST/WRST switch).

.
Start-up Type Switch CRST WRST

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ST-7PRO1 The SIMATIC S7 System Family

S7-400: CPU Design (Part 2)

DI 32xDC24V X 2 3 4 421 - 1BL00 - 0AA0

CPU 414-2 X 2 3 4 414 - 2XG00 - 0AB0

INTF EXTF

Fault LEDs for general CPU faults

INTF EXTF

DP

INTF EXTF BUSF

FRCE CRST RUN STOP CRST WRST RUN-P RUN

FRCE CRST RUN STOP CRST WRST RUN-P RUN

Fault LEDs for integrated DP interface

STOP CMRES

STOP CMRES

Slot for Memory Card MPI interface

X1
EXT.-BATT.

DP interface
X3

X1
EXT.-BATT.

5...15V DC

External battery supply

5...15V DC

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.12

Information and Training Center Knowledge for Automation

EXT-BATT

Additional external battery voltage supply (DC 5...15V to backup the RAM, e.g. when the power supply is being replaced). For the programming device or another device with MPI interface. The 413-2DP, 414-2DP, 416-2DP and 417-2DP CPUs have an integrated DP interface for direct connection of distributed I/Os to the CPU. In the S7-400 CPUs you can, depending on your requirements, insert RAM or Flash EPROM cards as external load memory: RAM cards with a capacity of: 64KByte, 256KByte, 1MByte, 2MByte. The contents are backed up via the CPU battery. Flash EPROM cards with a capacity of: 64KByte, 256KByte, 1MByte, 2MByte, 4MByte, 8MByte, 16MByte. The contents are backed up on the integrated EEPROMs.

MPI Connection DP Interface

.
Slot for Memory Cards

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ST-7PRO1 The SIMATIC S7 System Family

Programming Devices

PG760

PG740

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PG720

SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.13

Information and Training Center Knowledge for Automation

PG 720

is an industry-standard programming device, powerful and easy to use, especially for maintenance and service, but also for programming and configuration - the ideal tool for shopfloor applications. Features: Measurements in Notebook format, Independent of power supply, AT-compatible, Powerful hardware, Equipped with all necessary SIMATIC interface ports. is a portable programming device, ideal for all applications in an automation project, as well as being an extremely powerful, industry-standard PC. Features: High-level system performance, Excellent expansion facilities, TFT- Farbdisplay, Highly rugged design, Equipped with all the necessary SIMATIC interface ports. is a multi-functional desktop programming device for all configuring and programming tasks in the engineering office. Its high-level system performance, flexible expansion capability and comprehensive facilities make it the ideal office tool for all automation projects. A hand-held programming device is also available for programming the S7-200 in STL (PG702 = approx. 230 grams, 144 x 72 x 27mm, 2 x 20-character LC display).

.
PG 740 PG 760 Note

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ST-7PRO1 The SIMATIC S7 System Family

PG/PC Requirements for Installing STEP 7

Hardware/Software Processor Hard Disk (free) RAM Interfaces Mouse Operating System

Requirements 80 486 or higher, Pentium recommended Min. 300 MB (for Windows, Swap File, STEP7, Projects) >= 32 MB, 64 MB recommended CP 5611 or MPI card or PC-Adapter Programming Adapter for Memory Card Yes Windows 95/98/NT

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.14

Information and Training Center Knowledge for Automation

Requirements

New PGs of the SIMATIC S7 series provide the optimum conditions for the STEP 7 software. An MPI card can be installed in PCs which meet the requirements listed above, or they can be connected to the COM interface with the PC-Adapter. Multi-Point Interface.

MPI

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ST-7PRO1 The SIMATIC S7 System Family

Installing the STEP 7 Software

SIEMENS

or
PG 740

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.15

Information and Training Center Knowledge for Automation

Installation

1. Activate Setup.exe by selecting Add/Remove Programs in the Win95>Control Panel. 2. Choose Options. 3. Choose Language. 4. Authorization disk when prompted. 5. Re-boot when prompted. Notes: 1. As of STEP 7 V4.0, the software is only available on CD-ROM. 2. Software Service Packs can also be downloaded from the Internet.

.
Software Protection Note

The STEP 7 software is copy-protected and can only be used on one programming device at a time. When you have installed the software, you cannot start using it until you have transferred the authorization to the hard disk from the authorization disk. As of STEP 7 V5.0, the software can also be started without authorization. After a specific time period has run out, the user will be requested to install an authorization. Be sure to read the notes in the README.TXT file on the authorizaiton disk. If you do not observe these instructions, you risk losing your authorization.

Service Packs Free-of-Charge Software Service Packs can be downloaded from the Internet via http://www.ad.siemens.de/simatic-cs.

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ST-7PRO1 The SIMATIC S7 System Family

Result of Installation
Double-click on Icon

Activate via Start menu

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SIMATIC S7
Siemens AG 1999. All rights reserved.

Date: File:

25.03.2007 PRO1_01E.16

Information and Training Center Knowledge for Automation

Introduction

The main tool in STEP 7 is the SIMATIC Manager. There are two ways in which to activate it: 1. via Task bar -> Start -> SIMATIC -> STEP7 -> SIMATIC Manager 2. via the icon "SIMATIC Manager.

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ST-7PRO1 The SIMATIC S7 System Family