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Project: Raffles 25,000T Cement Silo

ST09 Issued for BCA Approval


Structural Calculations

Reference: 227268
Prepared for: Mott
MacDonald
Revision: 1
20 November 2012

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ST09 Issued for BCA Approval


Structural Calculations

Report Title
Document ID

227268

Project Number

File Path

P:\227268 - Raffles Cement Singapore\002-01\Report\ST 09 - Issued for


BCA Approval\227268 - Raffles 25,000T Cement Silo - Structural
Calculations - ST 09.docx

Client

Mott MacDonald

Client Contact

Revision Details/Status

Prepared by

Author

Verifier

Approver

TJH

MM/AW

TJH

GF

Rev

Date

20 November 2012

Current Revision

Approval
Author Signature

Approver Signature

Name

Name

Title

Title

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Structural Calculations - ST 09.docx | 20 November 2012 |
Revision 1

Contents
1.

Design Information
1.1

Project Information

1.2

Design Standards

1.3

Loadings
Wind Load

1.3.2

Seismic Load

1.3.3

Load Cases for Silo Storage Structure

1.3.4

Load Cases for Stair Tower, Silo Head House and Under Cone Steelwork

1.4

Materials

1.5

Detailing Guidelines

1.6

3.

1.3.1

1.5.1

Silo

1.5.2

Foundations

1.5.3

Steel Beams

1.5.4

Steel Columns

1.5.5

Flooring

1.5.6

Purlins and Rails (Girts)

Summary of Software and Computer Models


1.6.1

Finite Element Analysis

1.6.2

General Structural Analysis

1.6.3

Design of Reinforced Concrete Sections

1.6.4

Design of Steel Sections

Loadings
3.1

3.2

Wind Load
3.1.1

Wind Load with Uniform Distribution

3.1.2

Wind Load with Exact Distribution Pattern

Contents Load
3.2.1

Silo Geometry

3.2.2

Geometrical Parameters of Outer Cell

3.2.3

Geometrical Parameters of Inner Cell

3.2.4

Material Parameters

3.2.5

Basic Load Cases

3.2.6

Combination Load Cases

3.2.7

Loading Tables

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7.

High Rise Wall Reinforcement Design


7.1

7.2

Design Loading
7.1.1

Load Cases for Strength

7.1.2

Load Cases for Serviceability

7.1.3

Thermal Effects

7.1.4

Loading from Eurocode EN 1991:2006

7.1.5

Spreadsheet Output

Design Actions from Finite Element Model (Strand7) 6


7.2.1

7.3

Outer Reinforcement: Post Tensioning


7.3.1

7.4

7.5

Finite Element Model 6

Horizontal

Outer Reinforcement: Passive Reinforcement


7.4.1

Horizontal (Inner and Outer Face)

7.4.2

Vertical

7.4.3

Shear

Inner Passive Reinforcement


7.5.1

Horizontal

7.5.2

Vertical

7.5.3

Shear

7.6

Tabular and Graphical Output for Design Flow Specified Above

7.7

Outer Wall Section Interaction Diagrams

7.8

Graphical Output, Outer Wall

7.9

Spreadsheet Tabular Output, Outer Wall

7.10 Inner Wall Section Interaction Diagrams


7.11 Graphical Output, Inner Wall
7.12 Spreadsheet Tabular Output, Inner Wall
7.13 Inner Wall Passive Reinforcement Re-Design
9.

Main Roof
9.1

Roof Slab Design

9.2

Steel Frames
9.2.1

SPACE GASS Model

9.2.2

Beam and Connection Types

9.3

Pre-cambers

9.4

Design Parameters and Sketches

9.5

Calculation of Cast in Weld Plate Capacity

9.6

Inner Cell Steel Frame LIMCON Output Connection Design


9.6.1

254 x 137 UB 37 to 838 x 126 UB 225

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Revision 1

9.7

Outer Cell Steel Frame LIMCON Output Connection Design


9.7.1

254 x 137 UB 37 to Cast in Weld Plate

9.8

Inner Cell Steel Frame SPACE GASS Output Member Design

9.9

Outer Cell Steel Frame SPACE GASS Output Member Design

9.10 Concrete Slab Design - LYSAUGHT BONDEK DESIGN SOFTWARE


10. Under Cone Steelwork
10.1 Column Design
10.1.1 Columns on Level 3
10.1.2 Columns on Level 2
10.1.3 Column on Level 1
10.2 Beam Design
10.2.1 Beams on Level 5
10.2.2 Beams on Level 4
10.2.3 Beams on Level 3
10.2.4 Beams on Level 2
10.2.5 Beams on Level 1
10.2.6 Beams on Ground Level
10.3 Design of the Connections
12. Stair Tower and Bucket Elevator Platform
12.1 Stair Tower
12.1.1 Beam Design
12.1.2 Column Design
12.1.3 Brace Design for Longitudinal Direction
12.1.4 Brace Design for Transverse Direction
12.2 Head House
12.2.1 Beam Design
12.2.2 Column Design
12.2.3 Brace Design
12.3 Bucket Elevator Platform
12.3.1 Brace Design
12.3.2 Design of the Connections to Silo Wall
13. Air Slide Steelwork
13.1 Beam Design
13.2 Trestle
13.2.1 Column Design for Trestle
13.2.2 Brace Design for Trestle
14. Conical Roof Design

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Revision 1

P1-1

1.

Design Information

1.1

Project Information

Client:

Mott MacDonald

Project:

Raffles 25,000 Tonne Cement Silo

Discipline:

Civil/Structural

Site Location:

Singapore

1.2

Design Standards

AS 3774:1996

Loads on Bulk Solids Containers

BS 8110: 1997

Structural Use of Concrete

BS 5950-1:2000

Structural Use of Steelwork in Building, Part 1

CP 3: 1972

Code of Basic Data for the Design of Buildings, Chapter V: Part 2: Wind
Loads

CP 4: 2003

Singapore Standard. Code of Practice for Foundations

EN 1991-4

EUROCODE 1, Actions on Structures, Part 4: Silos and Tanks

1.3

Loadings

1.3.1

Wind Load

Parameter

Value

Basic wind speed (V)

41 m/s

Topography factor (S1)

1.0

Probability factor (S3)

1.0

1.3.2

Seismic Load

Design for seismic loads is not required.


1.3.3

Load Cases for Silo Storage Structure

Primary Load Cases


Load Case

Description

Self-Weight

Superimposed Dead Load

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Platform and Roof Live Load

Inner Cell Fill (Initial/Static) Storage

Inner Cell Discharge (Flow) Storage

Inner Cell Eccentric Discharge (rc=0.25r)

Inner Cell Eccentric Discharge (rc=0.4r)

Inner Cell Eccentric Discharge (rc=0.6r)

Outer Cell Fill (Initial/Static) Storage

10

Outer Cell Discharge (Flow) Storage

11

Outer Cell Eccentric Discharge (rc=0.25r)

12

Outer Cell Eccentric Discharge (rc=0.4r)

13

Outer Cell Eccentric Discharge (rc=0.6r)

14

Final Prestress (After All Immediate and Time Dependent Losses)

Combination Load Cases


Load Combination for Design of Low Rise Wall
Low rise wall is a supporting element for the storage zone. As such, it is designed for gravity loads
from the stored material without flow multipliers. The load combination used is:

1.4DL + 1.6Live + 1.4 Inner Cell Initial Storage + 1.4 Outer Cell Initial Storage + 1.0 Final
Prestress (after all losses).

Load Combination for Design of Inner Cell Ring Beam


A) Designing Inner Cell Support Beam:
Inner cell support beam at top of the outer cell cone is designed to support horizontal reactions from
the inner cell wall and inner cell cone and slip form prior to augmentation of the cross section after
erection of the inner cone panels. Therefore, the load combination used is:

1.4DL + 1.6LL

B) Designing Inner Cell Ring Beam:


Inner cell ring beam, in service, is designed to resist horizontal thrust and torsion from inner cell wall.
Therefore, the load combination used is:

DL + 1.6 LL + 1.6 Inner Cell Friction + 1.6 Outer Cell Wall Friction

Load Combination for Design of Outer Cell Ring Beam


Outer cell ring beam is a supporting element for the storage zone. As such, it is designed for gravity
loads from the stored material without flow multipliers. The load combination used is:

1.4DL + 1.6Live + 1.4 Inner Cell Initial Storage + 1.4 Outer Cell Initial Storage + 1.0 Final
Prestress (after all losses).

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Load Combination for Design of Precast Cone Panels


Precast cone panels are design for the following load combinations:

1.4DL + 1.6LL + 1.6 Inner Cell Initial Storage + 1.6 Outer Cell Initial Storage

1.4DL + 1.6LL + 1.6 Inner Cell Flow + 1.6 Outer Cell Flow

1.4DL + 1.6LL + 1.6 Inner Cell Flow (Outer Cell Empty)

1.4DL + 1.6LL + 1.6 Inner Cell Flow + 1.6 Inner Eccentric Discharge (Outer Cell Empty)

1.4DL + 1.6LL + 1.6 Outer Cell Flow (Inner Cell Empty)

1.4DL + 1.6LL + 1.6 Outer Cell Flow + 1.6 Outer Eccentric Discharge (Inner Cell Empty)

Load Combination for Design of High Rise Wall


A) Designing Outer Wall

1.4DL + 1.6LL + 1.6 Outer Cell Flow + 1.0 Final Prestress (after all losses).

1.4DL + 1.6LL + 1.6 Outer Cell Initial + 1.0 Final Prestress (after all losses).

1.4DL + 1.6LL + 1.6 Outer Cell Flow + 1.6 Inner Cell Flow + 1.0 Final Prestress (after all
losses).

1.4DL + 1.6LL + 1.6 Outer Cell Initial + 1.6 Inner Cell Initial + 1.0 Final Prestress (after all
losses).

1.4DL + 1.6LL + 1.6 Outer Cell Eccentric Discharge (with flow channel radius being the
inner/outer wall distance) + 1.6 Inner Cell Flow + 1.0 Final Prestress (after all losses).

B) Designing Inner Wall

1.4DL + 1.6LL + 1.6 Inner Cell Flow

1.4DL + 1.6LL (roof) + 1.6 Inner Cell Initial

1.4DL + 1.6LL (roof) + 1.6 Inner Cell Flow + 1.6 outer Cell Flow

1.4DL + 1.6LL (roof) + 1.6 Inner Cell Initial + 1.6 Outer Cell Initial

1.4DL + 1.6LL (roof) + 1.6 Inner Cell Eccentric Discharge (no opposing force from outer cell)

1.4DL + 1.6LL + 1.6 Outer Cell Flow (Inner Cell Empty)

1.4DL + 1.6LL + 1.6 Outer Cell Flow + 1.6 Outer Eccentric Discharge (Inner Cell Empty)

1.3.4

Load Cases for Stair Tower, Silo Head House and Under Cone Steelwork

Primary Load Cases


Load Case
1

Description
Dead Load

Structure self-weight

Equipment dead load including bins

Imposed Loads

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Floor walkway load including dust (5kPa)

Equipment load (as nominated on mechanical drawings)

Wind Loads (V=41 m/s)

Combination Load Cases


Load Case

Description

General Load Combination


4

1.4 Dead + 1.6 Imposed

Load Combination for External Members Exposed to Wind Load Only


5

1.2 Dead + 1.2 Imposed + 1.2 East/West Wind

1.2 Dead + 1.2 Imposed + 1.2 North/South Wind

1.4 Dead + 1.4 East/West Wind

1.4 Dead + 1.4 North/South Wind

1.0 Dead + 1.4 East/West Wind

10

1.0 Dead + 1.4 North/West Wind

1.4

Materials

Concrete

C40 (cube strength) for cast in-situ structural concrete


C50 (cube strength) for precast panels

Reinforcement

Deformed bar type 2, fy = 460 MPa

Structural Steel

Grade 275

Prestressing

- 12.7 mm diameter 7 wire super grade, low relaxation strand


- Ultimate tensile strength of strand = 1840 MPa
- Maximum jacking force = 0.75 x characteristic strength of tendon (min
breaking load)
- Assumed anchor friction loss = 2%
- Assumed anchorage draw in = 6 mm
- Assumed duct friction coefficient = 0.2
- Assumed duct profile coefficient = 0.0025

1.5

Detailing Guidelines

1.5.1

Silo

Loads on the silo to be developed using EN 1991-4.

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P1-5

Material stored in the silo is cement, and material parameters for design are as listed below:

Parameter

Value

Design Density

1600 kg/m3

Angle of Repose

0 degrees

Angle of Internal Friction

25 to 37 degrees

Angle of Wall Friction

0.48 to 0.55 (for Wall Type D3)

Vertical Pressure Multiplier

0.45 to 0.65

Specific design criteria:

1.5.2

Grating type is webforge C325MPG.


Grating weight is 34.2 kg/m2.
Maximum clear span between support beam flanges is 1500mm.

Steel Plate

1.5.6

Flooring

Floor Grating

Steel Columns

Girts or rails not to be considered as effective buckling restraints for heavily loaded columns.
Columns to be designed for floor beam reactions applied at 50mm eccentricity and 5% accidental
eccentricity in the direction with no beam attached.
Refer standard fabrication drawings for typical splice and base plate details.

1.5.5

Steel Beams

Major support beams and beams supporting vibrating loads shall have bolted end plate
connections.
Minor beams may utilise fin plate connections.
Refer standard fabrication drawings for typical details.

1.5.4

Foundations

Pad footings generally to be founded on 20MPa (cube strength) blinding concrete.

1.5.3

Design considers the thermal gradients due to contents temperature of 90C and a coexisting
minimum external ambient temperature of 20C.
Design considers the effects of eccentric discharge from one outlet at any one time in
accordance with the methods introduced in EN 1991-4
Design considers the simultaneous discharge from the inner and outer cells
The silo is founded on 36 1400dia bored piles with a working load capacity of 1177 tonnes
each.

6mm thick, maximum span 1000mm.


Plates to be screw fixed to support beams by diameter 6 countersunk screws at 300mm
maximum centres.
Screw fixed plate not to be considered effective as a lateral restraint to supporting beams.
Purlins and Rails (Girts)

Maximum spacing to be 1500mm

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1.6

Summary of Software and Computer Models

1.6.1

Finite Element Analysis

STRAND 7: Finite Element Analysis System, Release 2.4.4


1.6.2

General Structural Analysis

ETABS 9: Extended 3D Analysis of Building Systems, Nonlinear version 9.7.3


SAP 2000: Structural Analysis Program, version 15.0.1
1.6.3

Design of Reinforced Concrete Sections

GenCol: Analysis of Reinforced Concrete Column


Local spread sheets for design of concrete sections
1.6.4

Design of Steel Sections

Local spread sheets for design of concrete sections (based on BS 5950-1: 2000)

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Structural Calculations - ST 09.docx | 20 November 2012 |
Revision 1

3.

Loadings

3.1

Wind Load

3.2

3.1.1

Wind Load with Uniform Distribution

3.1.2

Wind Load with Exact Distribution Pattern

Contents Load
3.2.1

Silo Geometry

3.2.2

Geometrical Parameters of Outer Cell

3.2.3

Geometrical Parameters of Inner Cell

3.2.4

Material Parameters

3.2.5

Basic Load Cases

3.2.6

Combination Load Cases

3.2.7

Loading Tables

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Revision 1

7.

High Rise Wall Reinforcement Design

7.1

Design Loading

7.2

7.1.1

Load Cases for Strength

7.1.2

Load Cases for Serviceability

7.1.3

Thermal Effects

7.1.4

Loading from Eurocode EN 1991:2006

7.1.5

Spreadsheet Output

Design Actions from Finite Element Model (Strand7) 6


7.2.1

7.3

Outer Reinforcement: Post Tensioning


7.3.1

7.4

7.5

Finite Element Model 6

Horizontal

Outer Reinforcement: Passive Reinforcement


7.4.1

Horizontal (Inner and Outer Face)

7.4.2

Vertical

7.4.3

Shear

Inner Passive Reinforcement


7.5.1

Horizontal

7.5.2

Vertical

7.5.3

Shear

7.6

Tabular and Graphical Output for Design Flow Specified Above

7.7

Outer Wall Section Interaction Diagrams

7.8

Graphical Output, Outer Wall

7.9

Spreadsheet Tabular Output, Outer Wall

7.10

Inner Wall Section Interaction Diagrams

7.11

Graphical Output, Inner Wall

7.12

Spreadsheet Tabular Output, Inner Wall

7.13

Inner Wall Passive Reinforcement Re-Design

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7.

High Rise Wall Reinforcement Design

7.1

DesignLoading

7.1.1

LoadCasesforStrength

Loadcasesconsideredforstrength(ULS)forthehighrisewallinclude:

Immediatelyafteremptyingwithmaximumposttension(PTTRANSFER)andmaximumthermal
gradient
Immediatelyafteremptyingwithminimumposttension(PTFINAL)andmaximumthermal
gradient
SilounderdischargeloadswithEccentricDischargeasdefinedinEN1991:2006andmax
thermalgradient

Oftheseloadcases,theeccentricdischargeloadcaseisgoverningduetothehighmoments
generatedbytheflowchannelcase.ThisloadcaseismorecriticalthanloadscalculatedfromAS
3774andgreaterthanthermallyinducedmomentsalone.
7.1.2

LoadCasesforServiceability

Theserviceabilitycriterionforthehighrisewallisbasedoncontrollingthewidthofcracksthatoccur
inthehighrisewall.Theserviceabilityloadcaseunderconsiderationdoesnotincludemoments
generatedfromeccentricdischargeloading,asundernormaloperationeccentricdischargeloads
shouldnotoccur.Inthiscase,crackswillnotoccurastheminimumposttensionissignificantly
higherthananyhooptensionforcesthatoccur,keepingthewallsectioninpermanentcompression.
7.1.3

ThermalEffects

Assumethefollowingformula(Frenchcode)forthethermalgradientabovethesilocontents(orfor
thesituationimmediatelyafteremptying

h

h 0.35

Assumethefollowingformulaforthethermalgradientinthewallbelowthesilocontents

0.08

104 0.08h

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P7-2

AmbientTemp
Internal(Contents)Temp
OuterWallThermalGradient(silo
empty)
OuterWallThermalGradient(silofull)
InnerWallThermalGradient(silo
empty)
InnerWallThermalGradient(silofull)

20
90
17
38
15
35

Table:Temperaturesusedincalculationofthermalgradientandthermalgradientvalues

Themaximumthermallyinducedhorizontalmomentoccurswithmaximumaxialcompressiveforce
(PTTransferforexternalwall,and0forinternalwall)andzerootherbendingmomentdemand.This
thermalmomentis192kNmfortheexternalwall,and103kNmfortheinnerwall.
Asthehorizontalcapacitiesofthewallareeverywheregreaterthanthesevalues,thisloadcaseis
acceptableforULS.
7.1.4

LoadingfromEurocodeEN1991:2006

Thedesignloadingappliedtothehighrisewallfortheouterandinnercellshasbeencalculated
usingEN1991:2006.Thisspecifiesloadsfallingintothefollowingcategories:

FillingPressure
o NormalPressureonthewall(varieswithheight)
o VerticalTractiononthewall(varieswithheight)
DischargePressure
o NormalPressureonthewall(varieswithheight)
o VerticalTractiononthewall(varieswithheight)
EccentricDischargePressure,whereaflowchannelformsinsidethesilo
o NormalPressureonthewall(variesaroundthewallandwithheight)
o VerticalTractiononthewall(variesaroundthewallandwithheight)

Thecriticaldesigncasefortheouterandinnercellhighrisewallistheeccentricdischargecase,
whereaflowchannelformsagainstthesilowall.Thewallpressuresandtractionsdependonthe
flowchannelradius,andEN1991specifiesthat3radiiofbeconsidered:0.25rsilo,0.4rsilo,and0.6rsilo.
Theoutercellofthesiloisanannulus,notacompletecylinderasgiveninthecode.Inthiscase,rsilo
hasbeentakentobethedistancebetweentheinnerandouterwallsoftheoutercell.The
circumferentialdistanceoverwhichtheeccentricloadsareapplied(theanglecfromEN1991)have
alsobeenadjustedtoreflectthegeometryoftheannulus(adecreasefromtheanglesforthe
normalconcentriccase.)
Thedesignactionshavebeencalculatedusingaspreadsheetwhichimplementstheequationsgiven
inEN1991.ThefiguresbelowshowsthedefinitionofthevariablesinthespreadsheetfromEN1991

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P7-3

andsampleoutputforthenormalpressuresagainstthesilowallforaflowchannelcase(Phae,Phce,
andPhse)

Figure:VariabledefinitionsfromEN1991(Upperfigure:fillingordischargeloads.Lowerfigure:
FlowChannelLoadCase.Annularsituationhasbeenadaptedfromthisfigure)

Pressure(kPa)

Eccecntric Discharge Pressures


160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

Phae
Phce
Phse
Phf (trend)
Phe (trend)
Poly. (Phse)

10

20

30

40

50

60

Depth Below Effective Surface (m)

70

Figure:RepresentativeSpreadsheetgraphicaloutputfortheloadsPhae,Phce,andPhse

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P7-4

7.1.5

SpreadsheetOutput

Thefollowingpagescontainfulloutputfromtheloadingspreadsheets.

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P7-19

7.2

DesignActionsfromFiniteElementModel(Strand7)

7.2.1

FiniteElementModel

ThesilohasbeenmodelledinthefiniteelementanalysissoftwareStrand7.Theloadscalculatedin
theprevioussectionhavebeenappliedtothemodelwhichisshownintheFigurebelow.

Figure:Strand7ModelofSilo

Todeterminethedesignactionsonthesilo,thefollowingprocesshasbeenundertaken:

Selectallplateelementsformingtheinnerandouterhighrisewalls
Exportthedesignactionsforthegoverningloadcase(eccentricdischarge,0.6rsilo)toa
spreadsheet
Graphtheresultsfortheentiresetofplateelementstovisuallyinspectthedesignloads
Dividetheouterandinnerhighrisewallinto61verticalsectionsorslices
Determinethecriticaldesignactionsforeachverticalslice
o Maximumflexuralmoments(destabilising)
o Maximumhooptensionforces(destabilising)

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P7-20

Minimumverticalcompressionforces(stabilisingduetoeffectoninteraction
diagram)
Incorporatecriticaldesignactionsintodesignspreadsheetforeachoftheverticalslices
o

Itisnotedthatthedesignactionsvaryaroundthewallofthesiloduetothepresenceoftheflow
channelinonearea,andthecriticalvaluesofeachparameter(moment,axialload)maynotoccur
togetherashasbeenassumed.Theapproachisconservativeasthecriticaldesignactionsforthe
entirewallareselected,withoutreferencetocircumferentiallocation.
Thisapproachalsoensuresthatthemaximumdesignactionischosenwithouttheneedtovisually
interpretthecolouredcontoursoftheStrand7modelgraphicaluserinterface.
Thefollowingpagescontaingraphicaloutput.Fulltabularoutputisimpracticaltoreproduceinprint
form.

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P7-31

7.3

OuterReinforcement:PostTensioning

7.3.1

Horizontal

Thedesignoftheouterwallposttensionisgovernedbytheneedtomaintaincompressioninthe
wallsectionunderthehooptensionforcesgeneratedbythecementloading,andbytheincreasein
thewallsectionmomentcapacityduetothecompressiveforce.
Inallcasesthefactoredhooptensionloadsontheouterhighrisewallarelessthan60%ofPTFINAL.
MaximumHoopTension

PostTensionFinal

NetCompression

DistanceAboveBeam

1.865MN

3.16MN

3.0MPa

6.06m

Table:ComparisonofMaximumFactoredHoopTensionForceandPostTensionForce

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7
7

7
7

P7-55.1

P7-55.2

P7-55.3

RAFFLES SILO POST TENSION

STRAND7 MODEL SCREEN SHOTS 1/2

226542
AW

Figure: Entire Strand7 model showing deflected shape (colour gradient is plate axial force)
the model is of the high rise wall only, with full fixity at top and bottom

Figure: Strand7 model showing close up of base (with deflections)

P7-55.4

RAFFLES SILO POST TENSION

STRAND7 MODEL SCREEN SHOTS 2/2

226542
AW

Figure: Strand7 model with wall elements cut away to show tendons (spaced at actual spacing)

Figure: Strand7 model showing close up of the tendons


and the pinned links fixing them to wall element vertices

P7-55.5

P7-55.6

P7-55.7

REINFORCEDCONCRETESECTIONINTERACTIONTABLES
1000mmwide*425mmdeepWALLSECTION
30mmcovertolongitudinalreinforcement
Geometry
Bw
Lw
d'
d

Concrete properties
Ec
27898
-0.003000
cu
f'c
40
0.85
1
0.77
1

Reduction factor
0.87

D20 @ 150
Mn(P*)
P
-300
364
-400
381
-500
399
-600
416
-700
433
-800
450
-900
467
-1000
484
-1100
501
-1200
517
-1300
533
-1400
549
-1500
565
-1600
581
-1700
596
-1800
611
-1900
626

D 20 @ 175
Mn(P*)
P
-300
322
-400
340
-500
357
-600
375
-700
392
-800
409
-900
426
-1000
443
-1100
460
-1200
476
-1300
493
-1400
509
-1500
524
-1600
540
-1700
555
-1800
570
-1900
585

D 20 @ 200
Mn(P*)
P
500
148
0
238
-500
326
-1000
412
-1500
494
-2000
569
-2500
638
-3000
699
-3500
752
-4000
796
-4500
831
-5000
855
-5500
851
-6000
844
-6500
834
-7000
819
-7500
799

D 25 @ 200
Mn(P*)
P
-300
411
-400
428
-500
445
-600
462
-700
479
-800
496
-900
513
-1000
529
-1100
546
-1200
562
-1300
578
-1400
594
-1500
609
-1600
625
-1700
640
-1800
655
-1900
669

D 16 @ 200
Mn(P*)
P
500
63
0
157
-500
248
-1000
336
-1500
419
-2000
495
-2500
563
-3000
624
-3500
676
-4000
720
-4500
754
-5000
780
-5500
782
-6000
781
-6500
774
-7000
762
-7500
743

1000
425
395
30

Steel properties
Es
2.00E+05
fy
460

P7-55.8

Interaction Diagram, D20 @ 200


Bending capacity Mn (kNm)
0

200

400

600

800

1000

800

1000

-16000
-14000

Axial capacity Nn (kNm)

-12000
-10000
-8000
-6000
-4000
-2000
0
2000
4000

Interaction Diagram D16 @ 200


Bending capacity Mn (kNm)
0
-16000
-14000

Axial capacity Nn (kNm)

-12000
-10000
-8000
-6000
-4000
-2000
0
2000

200

400

600

P7-55.9

Note: The tabulated horizontal steel assumed below (T16@200c/s - T20@200c/s) is far less than the reinforcing
required for the silo under the in-service design loads.
PostTensionStrandForceAfterLosses(N)

79,000

Vertical

nominalR.L.

Height

Section

Increment

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

0.000
0.865
1.730
2.596
3.461
4.326
5.191
6.057
6.922
7.787
8.652
9.518
10.383
11.248
12.113
12.979
13.844
14.709
15.574
16.440
17.305
18.170
19.035
19.901
20.766
21.631
22.496
23.362
24.227
25.092
25.957
26.823
27.688
28.553
29.418
30.284
31.149
32.014
32.879
33.745
34.610
35.475
36.340
37.206
38.071
38.936
39.801
40.667
41.532
42.397
43.262
44.127
44.993
45.858
46.723
47.588
48.454
49.319
50.184
51.049
51.915

0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865
0.865

Strands

17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000
17.000

D
24.526

HORIZONTALSTEEL

HORIZONTALSTEEL

TENSIONINNERFACE

TENSIONOUTERFACE

Spacing

PTForce

PTForce

DEMAND

mm

FinalinN/m

InitialinN/m

YYMoment
(fromStrand7)

425
425
425
425
425
425
425
425
425
425
450
450
450
450
450
450
450
450
450
450
475
475
475
475
475
475
475
475
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
600
600
600
600
600
800
800
800
800
1,000
1,000
1,000
1,000
1,000

3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
3,160,000
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,984,444
2,827,368
2,827,368
2,827,368
2,827,368
2,827,368
2,827,368
2,827,368
2,827,368
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,686,000
2,238,333
2,238,333
2,238,333
2,238,333
2,238,333
1,678,750
1,678,750
1,678,750
1,678,750
1,343,000
1,343,000
1,343,000
1,343,000
1,343,000

4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,320,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
4,080,000
3,865,263
3,865,263
3,865,263
3,865,263
3,865,263
3,865,263
3,865,263
3,865,263
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,672,000
3,060,000
3,060,000
3,060,000
3,060,000
3,060,000
2,295,000
2,295,000
2,295,000
2,295,000
1,836,000
1,836,000
1,836,000
1,836,000
1,836,000

84,800
42,100
5,630
13,600
9,370
5,740
977
5,540
6,930
8,360
8,760
8,900
9,340
9,500
9,370
9,160
8,700
8,260
8,060
7,700
7,470
7,610
8,280
8,590
8,720
8,600
8,280
8,110
7,760
7,430
7,280
7,270
7,540
8,160
8,260
8,120
7,980
7,730
7,580
7,530
7,510
7,520
7,560
7,590
7,590
7,560
7,360
6,900
6,540
5,690
5,120
5,970
7,240
6,810
5,880
4,830
5,520
5,030
147
3,810
26,100

CAPACITY

ReoSchedule

DEMAND

CAPACITY

ReoSchedule

802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
743,483
743,483
743,483
743,483
743,483
743,483
743,483
743,483
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
638,089
638,089
638,089
638,089
638,089
537,965
537,965
537,965
537,965
477,890
477,890
477,890
477,890
477,890

20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

YYMoment
(fromStrand7)
802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
802,999
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
771,588
743,483
743,483
743,483
743,483
743,483
743,483
743,483
743,483
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
718,188
638,089
638,089
638,089
638,089
638,089
537,965
537,965
537,965
537,965
477,890
477,890
477,890
477,890
477,890

20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
20@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

40,900
7,350
18,200
23,800
23,500
18,600
11,900
8,320
3,760
1,920
1,130
814
495
199
107
318
776
988
1,380
1,680
1,770
1,750
1,180
225
70
316
485
832
1,170
1,330
1,570
1,580
1,090
582
113
215
480
687
752
817
823
805
786
745
738
837
1,150
1,420
2,190
2,980
3,130
2,870
1,590
154
1,960
2,330
1,320
2,320
6,990
7,850
1,080

P7-55.10

P7-55.11

29,692
29,692

VERTICALSTEEL

VERTICALSTEEL

TENSIONINNERFACE

TENSIONOUTERFACE

VerticalForce

DEMAND

1.0SW

YYMoment
(fromStrand7)

1,811,193
1,781,501
1,751,810
1,722,118
1,692,426
1,662,735
1,633,043
1,603,351
1,573,660
1,543,968
1,514,276
1,484,585
1,454,893
1,425,201
1,395,509
1,365,818
1,336,126
1,306,434
1,276,743
1,247,051
1,217,359
1,187,668
1,157,976
1,128,284
1,098,593
1,068,901
1,039,209
1,009,517
979,826
950,134
920,442
890,751
861,059
831,367
801,676
771,984
742,292
712,601
682,909
653,217
623,526
593,834
564,142
534,450
504,759
475,067
445,375
415,684
385,992
356,300
326,609
296,917
267,225
237,534
207,842
178,150
148,458
118,767
89,075
59,383
29,692

210,000
28,700
82,700
112,000
112,000
88,100
53,000
37,300
14,900
3,770
1,170
758
2,820
4,840
5,350
3,150
807
280
2,260
3,830
4,260
4,210
3,330
1,180
3,740
2,500
1,660
75
1,770
2,580
3,760
3,820
3,090
964
2,800
2,700
1,390
385
69
228
248
125
14
193
308
137
1,650
2,970
6,690
10,500
11,300
10,000
5,360
2,830
5,980
7,860
4,160
8,550
32,000
36,100
1,140

CAPACITY

ReoSchedule

DEMAND

CAPACITY

ReoSchedule

498,658
493,062
487,467
481,871
476,275
470,679
465,084
459,488
453,892
448,297
442,701
437,105
431,509
425,914
420,318
414,722
409,126
403,531
397,935
392,339
386,743
381,148
375,552
369,956
364,360
358,765
353,169
347,573
341,977
336,382
330,786
325,190
319,594
313,999
308,403
302,807
297,211
291,616
286,020
280,424
274,829
269,233
263,637
258,041
252,446
246,850
241,254
235,658
230,063
224,467
218,871
213,275
207,680
202,084
196,488
190,892
185,297
179,701
174,105
168,509
162,914

16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

YYMoment
(fromStrand7)
498,658
493,062
487,467
481,871
476,275
470,679
465,084
459,488
453,892
448,297
442,701
437,105
431,509
425,914
420,318
414,722
409,126
403,531
397,935
392,339
386,743
381,148
375,552
369,956
364,360
358,765
353,169
347,573
341,977
336,382
330,786
325,190
319,594
313,999
308,403
302,807
297,211
291,616
286,020
280,424
274,829
269,233
263,637
258,041
252,446
246,850
241,254
235,658
230,063
224,467
218,871
213,275
207,680
202,084
196,488
190,892
185,297
179,701
174,105
168,509
162,914

16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

415,000
211,000
28,200
105,000
86,200
68,500
35,400
13,000
6,190
702
2,630
3,360
6,620
7,840
7,190
6,170
3,810
1,570
550
1,270
2,400
1,550
2,860
4,770
5,520
4,990
3,410
2,540
822
823
1,520
1,410
289
4,370
4,980
4,360
3,710
2,490
1,730
1,540
1,460
1,540
1,780
1,970
1,970
1,850
943
1,300
3,010
6,520
9,600
3,820
6,010
4,790
160
2,900
3,570
2,870
8,420
31,900
124,000

P7-55.12

The resulting horizontal and vertical demands are shown below to be small.
RAFFLESSILO

POSTTENSIONLOADCASE(PTINITIAL*1.0)
UPPERGRAPHSHOWSHORIZONTALMOMENTGENERATEDBYTHEPTFORCES
LOWERGRAPHSHOWSVERTICALMOMENTGENERATEDBYTHEPTFORCES
CAPACITIESSHOWNAREFROMTHEATTACHEDSPREADSHEET

7/09/2012

HorizontalPostTensioningMoment

1,000,000
800,000

BendingMoment(Horizontal,N.m)

600,000
400,000
200,000
0
0

10

15

20

25

30

35

40

45

50

55

60

200,000
400,000
600,000
800,000
1,000,000

HeightupHighRiseWall(m)

VerticalPostTensioningMoment

BendingMoment(Vertical,N.m)

500,000

250,000

0
0

10

13

15

18

20

23

25

28

30

33

250,000

500,000

HeightupHighRiseWall(m)

35

38

40

43

45

48

50

53

55

P7-55.13

h
d
fcu
min(0.8*sqrt(fcu),5N/mm^2)

425
359
40
0.713

SHEARSTEEL

Table3.9

MOMENTDEMAND

SHEARDEMAND

Nm/m
(fromStrand7)
415,000
211,000
28,200
105,000
86,200
68,500
35,400
13,000
6,190
702
2,630
3,360
6,620
7,840
7,190
6,170
3,810
1,570
550
1,270
2,400
1,550
2,860
4,770
5,520
4,990
3,410
2,540
822
823
1,520
1,410
289
4,370
4,980
4,360
3,710
2,490
1,730
1,540
1,460
1,540
1,780
1,970
1,970
1,850
943
1,300
3,010
6,520
9,600
3,820
6,010
4,790
160
2,900
3,570
2,870
8,420
31,900
124,000

N/m

SHEAR
DEMAND
inMpa

561,000
407,000
168,000
29,300
40,800
42,800
39,600
33,600
19,300
7,770
4,070
2,190
4,660
4,320
2,020
2,690
2,690
2,500
2,210
2,050
1,360
2,790
5,740
5,640
702
1,720
1,830
1,840
1,820
1,760
1,330
2,290
5,040
4,950
2,120
1,250
1,360
1,250
759
289
134
206
255
255
109
873
2,230
3,050
4,280
4,280
2,920
13,300
13,400
6,260
8,410
12,000
12,100
16,700
16,700
11,900
183,000

1.563
1.134
0.468
0.082
0.114
0.119
0.110
0.094
0.054
0.022
0.011
0.006
0.013
0.012
0.006
0.007
0.007
0.007
0.006
0.006
0.004
0.008
0.016
0.016
0.002
0.005
0.005
0.005
0.005
0.005
0.004
0.006
0.014
0.014
0.006
0.003
0.004
0.003
0.002
0.001
0.000
0.001
0.001
0.001
0.000
0.002
0.006
0.008
0.012
0.012
0.008
0.037
0.037
0.017
0.023
0.033
0.034
0.047
0.047
0.033
0.510

As

1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310
1,005.310

100*As/(bv*d)

400/d

limitedto<=3

limitedto>=1

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11

(400/d)^(1/4)

Table3.9
vc

V*h/M

v'c

limitedto<=1
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03
1.03

0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50

0.57
0.82
1.00
0.12
0.20
0.27
0.48
1.00
1.00
1.00
0.66
0.28
0.30
0.23
0.12
0.19
0.30
0.68
1.00
0.69
0.24
0.77
0.85
0.50
0.05
0.15
0.23
0.31
0.94
0.91
0.37
0.69
1.00
0.48
0.18
0.12
0.16
0.21
0.19
0.08
0.04
0.06
0.06
0.06
0.02
0.20
1.00
1.00
0.60
0.28
0.13
1.00
0.95
0.56
1.00
1.00
1.00
1.00
0.84
0.16
0.63

Clause
3.4.5.12

1.59
2.05
2.39
0.72
0.88
1.00
1.40
2.39
2.39
2.39
1.67
0.99
1.03
0.92
0.71
0.83
1.03
1.71
2.29
1.73
0.91
1.79
1.94
1.35
0.59
0.75
0.88
1.02
2.01
1.96
1.10
1.61
2.11
1.27
0.79
0.69
0.75
0.84
0.80
0.63
0.56
0.59
0.60
0.59
0.54
0.82
2.11
1.84
1.31
0.87
0.67
1.84
1.45
1.06
1.50
1.50
1.30
1.30
1.18
0.62
1.00

v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v

P7-55.14

RAFFLESSILO

POSTTENSIONLOADCASEDESIGNACTIONOUTPUTFROMSTRAND7
7/09/2012
UPPERPLOTSHOWSXXFORCE(AXIALLOADDUETOPOSTTENSION)
LOWERPLOTSHOWSSHEARSTRESSANDSHEARCAPACITYCALCULATEDONATTACHEDSPREADSHEET

AxialForce(TransferandFinal)

0
0

10

15

20

25

30

35

40

45

50

55

500,000
1,000,000

ShearStress(MPa)

1,500,000
2,000,000
2,500,000
3,000,000
3,500,000
4,000,000

PTInitial

4,500,000

PTFinal

5,000,000

HeightupHighRiseWall(m)

ShearStress

3.0

ShearStress
ShearCapacityfromSpreadsheet

ShearStress(MPa)

2.0

ShearCapacityfromSpreadsheet

1.0

0.0
0

10

15

20

25

30

35

40

45

50

1.0

2.0

3.0

HeightupHighRiseWall(m)

NOTETHATTHESHEARCAPACITYONTHEABOVESHEETVARIESWIDELYDUETOTHE(V/M)TERMINTHESHEARCAPACITYEQUAITON,
ANDINTERPLAYBETWEENVARYINGVALUESOFSHEARANDMOMENT,WHICHARERELATIVELYLOWCOMPAREDTOOTHERLOADCASES

55

P7-55.15

P7-55.16

P7-55.17

P7-55.18

7
Note: Sections 7.10 - 7.12 have been subsequently amended in Section 7.13.
Amendment to the original design was made where T32 horizontal bars have been reduced to
T25's at closer spacings so as to reduce the risk of potentially spalling the cover concrete due to
the tight inner wall radius.

Note: Sections 7.10 - 7.12 have been subsequently amended in Section 7.13.
Amendment to the original design was made where T32 horizontal bars have been reduced to
T25's at closer spacings so as to reduce the risk of potentially spalling the cover concrete due to
the tight inner wall radius.

Note: Sections 7.10 - 7.12 have been subsequently amended in Section 7.13.
Amendment to the original design was made where T32 horizontal bars have been reduced to
T25's at closer spacings so as to reduce the risk of potentially spalling the cover concrete due to
the tight inner wall radius.

P7-65

7.13

Inner Wall Passive Reinforcement Re-Design

General
Date of calculations:
Engineer

23 August 2012
AW

The following concerns the inner wall passive reinforcement design for the Raffles Cement Silo
following the imposition of the new design constraints below:

maximum reinforcement ratio for each face of no greater than 25mm dia spaced at 125mm
minimum cover requirement of 50mm

The following is intended to show that the wall capacity meets the design actions as calculated based
on design loads from EN 1991 using a finite element model of the silo in the software Strand 7.

Design Actions from Strand 7


The design actions on the inner high rise wall have been re-calculated with the following assumptions.
EN 1991
Flow Channel Radius

0.4 * cell radius

Youngs Modulus

Cracked concrete **

Wall thickness

350 mm

Inner cover

50 mm

Outer cover

50 mm *

Reinforcement Dia.

25 mm

Minimum spacing

125 mm

* outer 50mm cover has been conservatively assumed for capacity only ** see table below
Table 1: Design Assumptions

E1

17.145 GPa

E2

12.0015 GPa

E3

17.145 GPa

Table 2: Cracked Youngs Modulus Values (Isotropic Material)

P7-66

Spreadsheet Summary
The spreadsheet attached to this document lays out the design actions, reinforcement schedule and
capacity for
Horizontal bending moment (inner and outer face)
Vertical bending moment (inner and outer face)
Shear

Axial Load-Moment Interaction for Wall Section


The following graphs show axial load-bending moment capacity interaction tables and graphs for the
inner wall 350mm thick wall section (tables attached to this document).
Interaction Diagram D25 @ 125
Bending capacity Mn (kNm)
-16000
-14000

Axial capacity Nn (kNm)

-12000
-10000
-8000
-6000
-4000
-2000
0
2000
4000

200

400

600

800

P7-67

Interaction Diagram D25 @ 150


Bending capacity Mn (kNm)
-14000

200

400

600

800

-12000

Axial capacity Nn (kNm)

-10000
-8000
-6000
-4000
-2000
0
2000
4000
Interaction Diagram D25 @ 175
Bending capacity Mn (kNm)
-14000
-12000

Axial capacity Nn (kNm)

-10000
-8000
-6000
-4000
-2000
0
2000
4000

100

200

300

400

500

600

700

P7-68

Interaction Diagram D25 @ 200


Bending capacity Mn (kNm)
-14000

100

200

300

400

500

600

700

-12000

Axial capacity Nn (kNm)

-10000
-8000
-6000
-4000
-2000
0
2000
4000
Interaction Diagram D16 @ 200
Bending capacity Mn (kNm)
-12000

Axial capacity Nn (kNm)

-10000
-8000
-6000
-4000
-2000
0
2000

100

200

300

400

500

600

P7-69

REINFORCEDCONCRETESECTIONINTERACTIONTABLES
1000mmwide*350mmdeepWALLSECTION
50mmcovertoreinforcement
Geometry
Bw
Lw
d'
d

1000
350
287.5
62.5

D 25 @ 125
Mn(P*)
P
2000
170
1850
188
1700
206
1550
224
1400
242
1250
260
1100
278
950
296
800
314
650
332
500
350
350
367
200
385
50
403
-100
421
-250
438
-400
456
D 16 @ 200
Mn(P*)
P
1000
0
800
1
600
35
400
68
200
100
0
129
-200
155
-400
182
-600
208
-800
234
-1000
259
-1200
284
-1400
308
-1600
331
-1800
353
-2000
374
-2200
394

c
37
38
40
41
43
44
46
48
50
52
54
56
59
61
64
67
70

Concrete properties
Ec
27898
-0.003000
cu
f'c
40
0.85
1
0.77
1

Steel properties
Es
2.00E+05
fy
460
Reduction factor
0.87

D 25 @ 150
Mn(P*)
P
2000
102
1850
124
1700
143
1550
162
1400
180
1250
198
1100
216
950
234
800
252
650
270
500
288
350
306
200
324
50
342
-100
360
-250
378
-400
396

D 25 @ 175
Mn(P*)
P
2000
42
1850
66
1700
90
1550
113
1400
135
1250
153
1100
171
950
189
800
207
650
226
500
244
350
262
200
281
50
299
-100
317
-250
335
-400
353

c
27
34
36
38
40
41
43
45
47
49
52
54
57
59
62
65
69

D25@200
c
0
0
9
18
27
34
38
43
49
54
61
67
74
81
89
96
104

2000
1850
1700
1550
1400
1250
1100
950
800
650
500
350
200
50
100
250
400

Mn(P*)
0
20
45
69
93
116
137
155
174
192
210
229
247
266
284
302
320

c
5
12
18
25
31
36
38
40
42
44
47
49
52
55
58
62

c
11
17
24
30
36
37
39
41
43
45
48
50
53
55
58
61
65

P7-70

Figure
es show
wing De
esign Actions
A
from
f
Sttrand7
The follo
owing figuress show design actions as output from Strand7.

P7-71

P7-72

P7-73

P7-74

P7-75

P7-76

ThesesheetsprovideanoverviewofthedesignactionsandcapacitiesoftheinnerhighrisewalloftheRafflescementsilo.

23/08/2012

ThedemandandcapacityhasbeenrecalculatedinresponsetothecommentsbyPeterundLochnerGmbHdated21Julyand15Aug2012

PAGE2/3

Changesincorporatedfrompreviousiterationsinclude50mmcovertothesteel,maximumreo.of25mm@125spacingandcalculationofdesignactionsbasedoncrackedconcreteEvalues
GEOMETRY

DESIGNACTIONSFROMS7

HORIZONTALREINFORCEMENTDESIGN
PASSIVEREINFORCEMENT(INNERFACE)
strand7conventionhaspositivemoment==innerfacetension

Vertical

DWG
Elevation

Strand7
Elevation

Height

MaxHoopTension

MinHoopTension

MinVertical
Compression

DEMAND

Section

R.L.(m)

R.L.(m)

Increment

inNewtons

inNewtons

inNewtons

YYMoment

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

115.358
116.083
116.808
117.534
118.259
118.984
119.709
120.434
121.160
121.885
122.610
123.335
124.060
124.786
125.511
126.236
126.961
127.686
128.412
129.137
129.862
130.587
131.312
132.038
132.763
133.488
134.213
134.938
135.664
136.389
137.114
137.839
138.564
139.290
140.015
140.740
141.465
142.190
142.916
143.641
144.366
145.091
145.816
146.542
147.267
147.992
148.717
149.442
150.168
150.893
151.618
152.343
153.068
153.794
154.519
155.244
155.969
156.694
157.420
158.145
158.870

20.161
20.886
21.611
22.337
23.062
23.787
24.512
25.237
25.963
26.688
27.413
28.138
28.863
29.589
30.314
31.039
31.764
32.489
33.215
33.940
34.665
35.390
36.115
36.841
37.566
38.291
39.016
39.741
40.467
41.192
41.917
42.642
43.367
44.093
44.818
45.543
46.268
46.993
47.719
48.444
49.169
49.894
50.619
51.345
52.070
52.795
53.520
54.245
54.971
55.696
56.421
57.146
57.871
58.597
59.322
60.047
60.772
61.497
62.223
62.948
63.673

0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725
0.725

659,000
768,000
949,000
1,290,000
1,430,000
1,490,000
1,490,000
1,480,000
1,450,000
1,410,000
1,380,000
1,360,000
1,350,000
1,340,000
1,330,000
1,320,000
1,320,000
1,310,000
1,290,000
1,280,000
1,270,000
1,270,000
1,260,000
1,250,000
1,240,000
1,230,000
1,220,000
1,200,000
1,200,000
1,190,000
1,170,000
1,150,000
1,140,000
1,130,000
1,120,000
1,090,000
1,080,000
1,060,000
1,040,000
1,010,000
997,000
980,000
938,000
907,000
872,000
846,000
793,000
762,000
721,000
678,000
615,000
564,000
509,000
440,000
376,000
304,000
242,000
189,000
228,000
249,000
239,000

340,000
153,000
164,000
599,000
1,010,000
1,100,000
1,120,000
1,140,000
1,140,000
1,170,000
1,190,000
1,200,000
1,180,000
1,170,000
1,160,000
1,160,000
1,170,000
1,170,000
1,160,000
1,160,000
1,150,000
1,150,000
1,150,000
1,150,000
1,130,000
1,120,000
1,110,000
1,110,000
1,100,000
1,100,000
1,080,000
1,070,000
1,060,000
1,040,000
1,020,000
1,010,000
997,000
972,000
957,000
935,000
907,000
879,000
840,000
811,000
775,000
747,000
714,000
672,000
626,000
569,000
519,000
455,000
394,000
336,000
252,000
195,000
136,000
113,000
114,000
79,700
66,600

1,680,000
1,830,000
1,930,000
2,090,000
2,340,000
2,530,000
2,570,000
2,530,000
2,460,000
2,380,000
2,310,000
2,240,000
2,150,000
2,050,000
1,960,000
1,900,000
1,820,000
1,730,000
1,660,000
1,590,000
1,530,000
1,450,000
1,380,000
1,300,000
1,230,000
1,160,000
1,100,000
1,050,000
980,000
919,000
857,000
800,000
750,000
696,000
649,000
594,000
542,000
498,000
446,000
396,000
361,000
314,000
269,000
213,000
185,000
144,000
116,000
70,400
38,800
13,100
14,200
48,800
65,100
80,300
91,200
102,000
104,000
106,000
105,000
69,000
88,400

27,300
17,300
42,700
80,800
119,000
137,000
155,000
175,000
185,000
201,000
208,000
217,000
224,000
228,000
235,000
239,000
242,000
247,000
250,000
250,000
252,000
253,000
254,000
252,000
251,000
250,000
249,000
246,000
245,000
240,000
237,000
232,000
232,000
224,000
221,000
215,000
211,000
206,000
199,000
194,000
187,000
180,000
170,000
162,000
153,000
145,000
136,000
130,000
121,000
108,000
101,000
88,900
79,200
69,800
60,500
51,000
41,700
32,000
23,100
13,200
8,430

CAPACITY

449,425
427,096
389,246
337,305
288,231
277,485
275,097
272,708
272,708
269,126
266,738
265,544
267,932
269,126
270,320
270,320
269,126
269,126
270,320
270,320
271,514
271,514
271,514
271,514
273,903
275,097
276,291
276,291
277,485
277,485
279,873
281,067
282,261
284,649
287,037
251,735
253,705
257,494
259,768
263,102
221,174
225,772
232,176
236,939
242,850
247,448
252,867
173,914
179,938
187,402
193,950
202,332
210,320
217,916
228,916
236,381
244,108
247,120
246,989
251,481
270,640

Capacity/Demand

16.46
24.69
9.12
4.17
2.42
2.03
1.77
1.56
1.47
1.34
1.28
1.22
1.20
1.18
1.15
1.13
1.11
1.09
1.08
1.08
1.08
1.07
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.16
1.18
1.21
1.22
1.27
1.30
1.17
1.20
1.25
1.31
1.36
1.18
1.25
1.37
1.46
1.59
1.71
1.86
1.34
1.49
1.74
1.92
2.28
2.66
3.12
3.78
4.63
5.85
7.72
10.69
19.05
32.10

PASSIVEREINFORCEMENT(OUTERFACE)
strand7conventionhasnegativemoment==outerfacetension
25mm

DEMAND

dia.bar
spacing

YYMoment

125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
150
150
150
150
150
175
175
175
175
175
175
175
200
200
200
200
200
200
200
200
200
200
200
200
200
200

22,300
27,600
46,900
69,000
84,400
91,500
104,000
107,000
115,000
122,000
125,000
127,000
129,000
131,000
133,000
133,000
133,000
132,000
133,000
132,000
131,000
130,000
129,000
128,000
125,000
125,000
122,000
119,000
117,000
115,000
114,000
111,000
108,000
106,000
103,000
101,000
98,900
94,200
90,400
88,100
85,000
81,700
78,500
72,200
70,000
65,600
61,200
56,800
51,500
47,100
43,000
38,700
32,900
29,100
25,100
21,400
16,700
13,800
9,130
8,620
21,500

DEMAND
Increasedby
Temp
Gradient
117,993
124,141
141,313
164,100
178,061
184,478
194,097
196,294
202,223
207,347
209,401
210,788
212,330
213,881
215,442
215,306
215,306
214,318
214,899
213,910
212,921
212,069
211,080
210,092
207,408
207,268
204,590
201,778
200,100
198,282
197,150
194,352
191,713
189,908
187,286
175,186
173,321
169,205
165,837
163,513
153,385
150,520
147,326
141,947
139,652
135,863
131,596
122,120
117,530
113,573
109,423
105,396
100,301
96,225
92,124
88,012
83,502
80,343
78,588
78,865
86,489

CAPACITY

Capacity/
Demand

25mm
dia.bar
spacing

449,425
427,096
389,246
337,305
288,231
277,485
275,097
272,708
272,708
269,126
266,738
265,544
267,932
269,126
270,320
270,320
269,126
269,126
270,320
270,320
271,514
271,514
271,514
271,514
273,903
275,097
276,291
276,291
277,485
277,485
279,873
281,067
282,261
284,649
287,037
251,735
253,705
257,494
259,768
263,102
221,174
225,772
232,176
236,939
242,850
247,448
252,867
173,914
179,938
187,402
193,950
202,332
210,320
217,916
228,916
236,381
244,108
247,120
246,989
251,481
270,640

3.8
3.4
2.8
2.1
1.6
1.5
1.4
1.4
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.2
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.4
1.4
1.4
1.4
1.4
1.4
1.5
1.5
1.5
1.4
1.5
1.5
1.6
1.6
1.4
1.5
1.6
1.7
1.7
1.8
1.9
1.4
1.5
1.7
1.8
1.9
2.1
2.3
2.5
2.7
2.9
3.1
3.1
3.2
3.1

125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
150
150
150
150
150
175
175
175
175
175
175
175
200
200
200
200
200
200
200
200
200
200
200
200
200
200

P7-77

PAGE2/3

E1

1.71450E+10

EvaluesusedinStreand7model

E2

1.20015E+10

(IsotropicMaterial)

E3

1.71450E+10

VERTICALREINFORCEMENTDESIGN
PASSIVEREINFORCEMENT(INNERFACE)
strand7conventionhaspositivemoment==innerfacetension
DEMAND

CAPACITY

YYMoment

PASSIVEREINFORCEMENT(OUTERFACE)
strand7conventionhasnegativemoment==outerfacetension

Capacity/

25mm

DEMAND

Demand

dia.barspacing

YYMoment

2.9
4.9
90.9
68.6
19.3
16.2
14.0
11.7
11.0
10.7
10.4
10.0
9.2
8.7
8.2
8.0
7.8
7.6
7.5
7.2
6.8
6.6
6.6
6.3
6.1
6.0
5.7
5.7
5.6
5.5
5.3
5.1
5.2
5.1
5.0
4.9
4.9
4.9
4.8
4.7
4.9
4.8
4.7
4.7
4.9
4.9
5.1
5.2
5.3
5.8
6.1
6.8
8.0
9.0
10.1
9.8
9.6
9.4
10.8
>10
>10

16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

(fromStrand7)
149,000
92,900
5,160
7,230
28,000
35,400
41,200
48,800
50,900
51,000
51,400
52,300
54,900
56,100
57,700
57,800
57,600
57,000
56,500
57,400
59,100
58,600
56,800
57,000
57,100
56,500
57,100
55,400
54,400
53,500
53,600
53,600
51,600
50,700
49,800
48,900
47,600
45,400
44,400
43,400
40,900
40,200
38,800
36,900
34,800
33,400
30,800
28,900
27,300
24,000
22,300
19,100
15,800
13,800
12,100
12,300
12,500
12,700
11,100
574
14,900

CAPACITY

Capacity/

25mm

Demand

dia.barspacing

2.6
4.6
7.5
8.0
9.0
13.7
17.0
18.6
19.7
17.9
17.0
15.7
15.4
15.4
16.3
15.5
15.3
15.0
14.5
13.9
14.5
14.1
14.0
13.4
13.2
12.5
13.1
12.8
12.5
11.8
11.7
11.8
12.2
12.1
12.1
11.8
11.2
11.6
11.9
11.1
10.9
11.1
11.4
11.6
11.3
11.6
12.1
12.3
13.0
13.9
14.1
14.9
16.2
19.4
23.9
39.5
2,387.5
40.2
28.6
3.5
1.4

16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200
16@200

(fromStrand7)
425,999
451,720
468,867
496,303
539,171
571,751
578,610
571,751
559,748
546,030
534,027
522,024
506,591
489,444
474,011
463,723
450,005
434,572
422,569
410,566
400,277
386,559
374,556
360,838
348,835
336,832
326,544
317,970
305,967
295,507
284,875
275,101
266,528
257,268
249,209
239,778
230,861
223,316
214,400
205,826
199,824
191,765
184,049
174,446
169,645
162,614
157,813
149,994
144,575
140,169
135,487
129,554
126,759
124,153
122,284
120,432
120,089
119,746
119,917
126,091
122,764

165,000
98,900
62,300
62,000
59,900
41,800
34,100
30,800
28,400
30,500
31,500
33,200
33,000
31,800
29,100
30,000
29,500
28,900
29,100
29,500
27,600
27,500
26,800
27,000
26,400
26,900
24,900
24,800
24,500
25,000
24,400
23,300
21,800
21,200
20,600
20,400
20,600
19,200
18,000
18,500
18,400
17,300
16,200
15,000
15,000
14,000
13,000
12,200
11,100
10,100
9,620
8,670
7,830
6,410
5,120
3,050
50
2,980
4,200
36,000
89,100

425,999
451,720
468,867
496,303
539,171
571,751
578,610
571,751
559,748
546,030
534,027
522,024
506,591
489,444
474,011
463,723
450,005
434,572
422,569
410,566
400,277
386,559
374,556
360,838
348,835
336,832
326,544
317,970
305,967
295,507
284,875
275,101
266,528
257,268
249,209
239,778
230,861
223,316
214,400
205,826
199,824
191,765
184,049
174,446
169,645
162,614
157,813
149,994
144,575
140,169
135,487
129,554
126,759
124,153
122,284
120,432
120,089
119,746
119,917
126,091
122,764

P7-78

PAGE3/3

h
d
fcu
min(0.8*sqrt(fcu),5N/mm^2)

350
287.5
40
5.000
DEMAND

SHEARSTEEL
PASSIVEREINFORCEMENTINNERFACE

Notusedasconservativewithtensionload
Table3.9

SHEARDEMAND

SHEARDEMAND

YYMoment

FyzinN/m

inMpa

(fromStrand7)
117,993
124,141
141,313
164,100
178,061
184,478
194,097
196,294
202,223
207,347
209,401
217,000
224,000
228,000
235,000
239,000
242,000
247,000
250,000
250,000
252,000
253,000
254,000
252,000
251,000
250,000
249,000
246,000
245,000
240,000
237,000
232,000
232,000
224,000
221,000
215,000
211,000
206,000
199,000
194,000
187,000
180,000
170,000
162,000
153,000
145,000
136,000
130,000
121,000
113,573
109,423
105,396
100,301
96,225
92,124
88,012
83,502
80,343
78,588
78,865
86,489

(fromStrand7)
322,000
106,000
63,900
96,000
92,800
106,000
112,000
115,000
125,000
131,000
133,000
143,000
146,000
148,000
150,000
145,000
146,000
149,000
150,000
149,000
143,000
146,000
146,000
143,000
138,000
140,000
140,000
137,000
154,000
136,000
139,000
136,000
129,000
127,000
124,000
120,000
117,000
114,000
109,000
106,000
103,000
97,800
91,200
84,400
81,200
77,000
72,000
66,700
61,900
55,900
50,400
45,400
38,100
34,600
27,900
22,000
19,100
10,900
8,300
13,100
200,000

1.120
0.369
0.222
0.334
0.323
0.369
0.390
0.400
0.435
0.456
0.463
0.497
0.508
0.515
0.522
0.504
0.508
0.518
0.522
0.518
0.497
0.508
0.508
0.497
0.480
0.487
0.487
0.477
0.536
0.473
0.483
0.473
0.449
0.442
0.431
0.417
0.407
0.397
0.379
0.369
0.358
0.340
0.317
0.294
0.282
0.268
0.250
0.232
0.215
0.194
0.175
0.158
0.133
0.120
0.097
0.077
0.066
0.038
0.029
0.046
0.696

As

7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
7,853.982
6,544.985
6,544.985
6,544.985
6,544.985
6,544.985
5,609.987
5,609.987
5,609.987
5,609.987
5,609.987
5,609.987
5,609.987
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739
4,908.739

100*As/(bv*d)

400/d

limitedto<=3

limitedto>=1

2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.3
2.3
2.3
2.3
2.3
2.0
2.0
2.0
2.0
2.0
2.0
2.0
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7

1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39
1.39

(400/d)^(1/4)

Table3.9
vc

V*h/M

v'c

limitedto<=1
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09

1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.06
1.06
1.06
1.06
1.06
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96

0.96
0.30
0.16
0.20
0.18
0.20
0.20
0.21
0.22
0.22
0.22
0.23
0.23
0.23
0.22
0.21
0.21
0.21
0.21
0.21
0.20
0.20
0.20
0.20
0.19
0.20
0.20
0.19
0.22
0.20
0.21
0.21
0.19
0.20
0.20
0.20
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.18
0.19
0.19
0.19
0.18
0.18
0.17
0.16
0.15
0.13
0.13
0.11
0.09
0.08
0.05
0.04
0.06
0.81

0.04
0.73
0.87
0.67
0.68
0.61
0.61
0.60
0.59
0.59
0.60
0.59
0.59
0.60
0.61
0.64
0.65
0.65
0.66
0.67
0.69
0.68
0.69
0.70
0.71
0.71
0.71
0.72
0.67
0.72
0.71
0.72
0.74
0.74
0.75
0.69
0.70
0.70
0.71
0.73
0.67
0.68
0.70
0.72
0.73
0.73
0.75
0.73
0.74
0.76
0.79
0.81
0.84
0.87
0.89
0.91
0.93
0.94
0.95
0.94
0.63

Clause

As/sv

3.4.5.12

3.4.5.12EQ6a

v'c+0.4<v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c>v
v'c+0.4>v

2.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0

vertical
spacing

125

horizontal
spacing

200

Area/m2

<13mmbar

AreaProvided/Area
Required

required

132.7

67.2

diameterbar
1.97

13mmBarok

highshearduetomodelboundaryconditionsnotpresentinasbuiltsilo

v'c/
demand

0.04
1.98
3.89
2.01
2.09
1.65
1.56
1.51
1.35
1.29
1.29
1.18
1.17
1.17
1.18
1.27
1.27
1.25
1.26
1.28
1.39
1.35
1.36
1.40
1.49
1.46
1.46
1.52
1.25
1.52
1.47
1.52
1.66
1.67
1.73
1.66
1.71
1.78
1.89
1.97
1.88
2.01
2.21
2.45
2.57
2.74
3.00
3.13
3.43
3.91
4.51
5.16
6.37
7.19
9.19
11.95
13.95
24.92
32.76
20.53
0.90

P7-79

P9-1

.
.1

Main Roof
Roof Slab Design

The Roof slab design has been checked using Lysaught Megafloor software, which is capable of
checking the design of a slab subjected to vertical construction, dead and live loading. The design
parameters used for this software are as follows:

DeckingSystem
SlabDepth
NominalWidthConsidered
SimplySupportedSpan
SDL/ConstructionLoad
LiveLoad
Reinforcementdia.
SpacingTop
SpacingBottom
Asmin
Asprovided

BondekX1.0_G550
200mm
1000mm
1950mm
2kPa
5kPa
16mmdia
200mmeachway
200mmeachway
260mm2/m
1005mm2/m

The design software indicates that this design is adequate for a simply supported span. The output is
attached to the end of this section. It is noted that the design of a previous silo with slightly larger
diameter and slab span (Pan United, 2001) used an equivalent slab desgn.
The following interaction diagram gives the section capacity under axial tension and compression.

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
2

P9-2

Interaction Diagram, 200mm slab, d = 123mm, D16 @ 200

50

Bending capacity Mn (kNm)


100
150

200

-8000
-7000

Axial capacity Nn (kN)

-6000
-5000
-4000
-3000
-2000
-1000
0
1000
2000
From the previous calculations (Pan United, 2001) the expected maximum axial and radial tension and
compression is < 50kN. The reinforcement required for this compressive or tensile force is less than
the minimum steel requirement (260 mm2/m = 192 MPa) and the interaction does not compromise the
bending moment capacity in the span direction, which remains in excess of 50 kNm.

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
3

P9-3

.2
.2.1

Steel Frames
SPACE GASS Model

The design of the steel members for the roof frames have been undertaken using SPACE GASS
software which includes the capability to design and check members according to
BS 5950:2000. The output from the SPACE GASS program confirming the design is attached at the
end of this section.
The chosen member sizes have been specified for all members. Design loads have been applied to
the model and the member design checked using the SPACE GASS software checks. These include
all applicable member bending moment, shear, and combined action checks specified in BS 5950 but
does not include checks specific to connection design. Further details can be found in the software
output following this description.
An imposed load of 5 kPa has been assumed for design. An additional non-cumulative point load of 5
kN has been applied to the centre of all members with the exception of the main inner beams where a
point load of 20kN is used. Specific dead loads have been calculated and applied for the dust
extractors and the landing of the roof columns. All other equipment dead loads combined are smaller
than the extra point loads applied and have therefore been deemed insignificant.
.2.2

Beam and Connection Types

Section
254x146UB37
838x292UB226

NumberofMembers
46
18

TotalLength
96.07
26.911

Table: Steel Beam Bill of Materials

Mass
3.559
6.103

The table above shows the beam sizes, number of members of each size and the total length /mass.

Connection
W01A
838x292UB226to254x146UB37

Number
46
18

Table: Steel Beam Bill of Materials

The maximum shear demand on the supports from the SPACE GASS model is less than 50 kN. The
capacity of the W01A cast in plate is greater than this value. The only constraint on the cast in weld
plates is the physical size as compared to the fin plate length.

.3

Pre-cambers

The pre-camber for the two main steel beams has been calculated from the deflections under the
dead load cases with no load factors applied. These are shown in the following table

Beam
838x292UB226(1)
838x292UB226(2)

Location
UnderRoofColumn
AdjacenttoExtractor

Precamber(mm)
24
19

RatioofSpan
span/561
span/708

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
4

P9-4

.4

Design Parameters and Sketches

The following pages contain the design load parameters for the roof steel frame followed by sketches
of the roof frames.

aurecon

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
5

Leading. VIbrant. Global.

CalculationofImposedLoadsforSteelRoofFrame

P9-5

INNERCELLROOFSTRUCTURESLABDEADLOAD
200mm
construction
ponding
total
Bondek
total

5
0.015
0.27
5.27
0.14
5.41

kPa
mm
kPa
kPa
kPa
kPa

concretedensity25kN/m3
span/130
0.7*
13.54kg/m2for1.0BMT

SLABCONSTRUCTIONLOAD
slabload

2 kPa

IMPOSEDLOADS
GeneralLiveLoad

5 kPa

InnerExtractor
perimeter
UDLonperimeter

27.5 kN
8.33 m
3.30 kN/m

Paralleldistributor

44 kN

udlonfoursupportingbeams

centerofsilo

Allotherequipmentdeadloadsbelow5kNandarenotincluded

UPPERROOFSTRUCTURELOADS
AreaofRoof
Cladding,Purlins
Steelwork
RoofLL

117
0.10
0.50
0.25

m2
kPa
kPa
kPa

WindSpeed
WindSpeed

n/a m/s
50 m/s

assumedSLS
assumedULS

qz
Cpe
Cpe
TotalLoad

1.5 kPa
1.3
1
320 kN

windpressure
uplift,notcritical
downforce,critical
INCLUDESLOADFACTORS

mainbeamlength
columnpointload
columnpointload
mainbeamUDLroof
mainbeamUDLroof

13.46
80.08
80.08
5.95
5.95

m
kN
kN
kN/m
kN/m

1/4ofroofloadevenlydistributedalongmainbeam
1/4ofroofloadevenlydistributedalongmainbeam

P9-6

CalculationofImposedLoadsforSteelRoofFrame
OUTERCELLROOFSTRUCTURE
SLABDEADLOAD
200mm
construction
ponding
total
Bondek
total

5
0.015
0.27
5.27
0.14
5.41

kPa
mm
kPa
kPa
kPa
kPa

concretedensity25kN/m3
span/130
0.7*
13.54kg/m2for1.0BMT

SLABCONSTRUCTIONLOAD
slabload

2 kPa

IMPOSEDLOADS
GeneralLiveLoad

5 kPa

OuterExtractor
perimeter
UDLonperimeter

27.5 kN
8.33 m
3.30 kN/m

udlonfoursupportingbeams

Allotherequipmentdeadloadsbelow5kNandarenotincluded

TRIBUTARYWIDTHS
1.9
1.15

G
10.28
6.22

Q
9.50
5.75

2.85
1.725

G
15.42
9.33

Q
14.25
8.63

CalculationofLateralRestraintProvidedbyShearStuds(mostcriticalcase)
RESTRAINTAGAINSTLATERALLOAD
Toensurelateralrestraintthesystemmustbeabletotransfer
atransverseforceatthecriticalflangeof0.025*theflangeforce
Foran

838x292UB176

Ms

2025 kNm

Stressatflangecentroid
Flangeforce

336 Mpa
1842 kN

RestraintForce
StandardHeadedStuds

sectionmomentcapacity

46 kN
fvskN

diameter
fus

19.00 mm
79 kN

where=0.85

diameter
fus

15.90 mm
55 kN

where=0.85

Therefore1shearconnectorisenoughtolimitlateraltorsional
bucklingeffectivelengthtothespacingoftheshearconnectors.
Thisisthemostcriticalcase,smallerbeamswillhavesmallerdemand.

>46kNOK

P9-7

P9-8

SPECIAL CONNECTION ~
SEE DWGS

PECIAL CONNECTION
EE DWGS

.'

ROOF COLUMN
APPROXIMATE LOCATION

---~~- -r= ---

I I

0
0
0

ow:f
.....

ri

838x292 UB 226
SPECIAL CONNECTION /
SEE DWGS

11970

PECIAL CONNECTION
EE DWGS

BONDEK SPAN DIRECTION

ROOF COLUMN
APPROXIMATE LOCATION
SKETCH: INNER CELL MEMBER SIZES
ALL BEAMS 254x146 UB 37 UNLESS OTHERWISE MARKED
ALL CAST IN CONNECTIONS W01A UNLESS OTHERWISE MARKED

P9-9

9,000

SKETCH: INNER CELL MEMBER SIZES


ALL BEAMS 254x146 UB 37 UNLESS OTHERWISE MARKED
ALL CAST IN CONNECTIONS W01A UNLESS OTHERWISE MARKED

P9-10

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD

30 Apr 2012, 1:27 pm


Y

X
Z

35

31

(30,35)

36
40
47

35

34

29
28

22

47
57

56
48
58

55

21

33

27

53

27
26

44

20

67
5

37
39
25

26

20
24

43

19

32

42

17

10
88

16
29

36
7

2
37

25

19

31

32

38
24
23

46

18
33

10
11

33

51
46

54

1213
11 38

14

40
44

21

34

45

16

50

52
45

13

28
41
43

39
23
22

1415
12

30

41
49
4849 17
62 15
51
42
61 52 60 64
30
63

50 59

18

Materials:
1 STEEL
Job: C:\raffles\Roof calcs\space gass\Roof SG model 5
Units - Len: m, Sec: mm, Mat: MPa, Dens: T/m^3, Temp: Celsius, Force: kN, Mom: kNm, Mass: T, Acc: g's, Trans: mm, Stress: MPa
Scales - Frame: 1:75, Load: None, Disp: None, Moment: None, Shear: None, Axial: None, Torsion: None

Sections:
1 254x146 UB 37
2 838x292 UB 226

P9-11

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD

30 Apr 2012, 1:30 pm


Y

X
69

67

65

71

73

63

77

61

68

66

64

62

39
87

38

46
94

47
95
48
96

70

72

97
76

58

78

51
99

84

50

104
34
82

47
45

31
79
43
40113

11
42

41
10
3
78
37
62
35
110
9 976
115
7
60
117
8 174
8
4
61
108
7
109 6
59
114
116
4 2 33
25
5
3675
107
3111
21
73
112
34

105
57

13
17
29

27

25

23

14

13
65
14
66
15
67

20
72

19
71

20

32
30

28

26

16
18

16
68

17
69

18
70

12

12
64

19

21

91

11
63

15
31

89

103
55

90

44
32
80

87
102
54

88

46

33
81

85

101
53

86

48

49

100
52

82

52

51

83

80

54

106

81

50
98

39

56

37
85

79

74

60

38
86

53

45
93

41
89
40
88

55

44
92

43
91

42
90

59
57

(20,30)

75

24

22

Materials:
1 STEEL
Job: C:\raffles\Roof calcs\space gass\Roof SG model 1 OUTER
Units - Len: m, Sec: mm, Mat: MPa, Dens: T/m^3, Temp: Celsius, Force: kN, Mom: kNm, Mass: T, Acc: g's, Trans: mm, Stress: MPa
Scales - Frame: 1:110, Load: None, Disp: None, Moment: None, Shear: None, Axial: None, Torsion: None

Sections:
1 254x146 UB 37

P9-12

9.5

Calculation of Cast in Weld Plate Capacity

The following pages contain the capacity verification for the cast in weld plates for connection to the
254 UB roof steel beams. Note only connection W01A is specified for the roof structure.

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
6

P9-13

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW01A
ConnectionNumber
W01A
Platelength

300

NumberofT12bars
Numberof19mmstuds

mm

2
2

distance,T12barstobottomstuds

200 mm

LEVERARM

200 mm

CapactiyofT12barintension(parallel)
CapacityofT12barintension(45degreestobarhorizontal)
fus
Capacityof19.0mmstudinshear

52 kN
37 kN
79 kN

where=0.85

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

158 kN

VERTICALSHEARCAPACITYLIMITEDBYMOMENTGENERATEDBYECCENTRICCONNECTION
BoltedConnectionEccentricity
CapacityofT12

100 mm
74 kN

ShearCapacity

147 kN

LIMITINGVALUE:

147 kN

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW01
ConnectionNumber
W01
Platelength

300

NumberofT12bars
Numberof19mmstuds

0
4

CapactiyofT12barintension(parallel)
CapacityofT12barintension(45degreestobarhorizontal)
fus
Capacityof19.0mmstudinshear

52 kN
37 kN
79 kN

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

mm

316 kN

where=0.85

P9-14

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW03A
ConnectionNumber
W03A
Platelength

300 mm

NumberofT12bars
Numberof19mmstuds

2
6

distance,T12barstobottomstuds

399 mm

LEVERARM

399 mm

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizontal)
fus
Capacityof19.0mmstudinshear

52 kN
37 kN
79 kN

where=0.85

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

474 kN

VERTICALSHEARCAPACITYLIMITEDBYMOMENTGENERATEDBYECCENTRICCONNECTION
BoltedConnectionEccentricity
CapacityofT12

100 mm
74 kN

ShearCapacity

293 kN

LIMITINGVALUE:

293 kN

P9-15

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW02
ConnectionNumber
W02
Platelength

400 mm

NumberofT12bars
Numberof19mmstuds

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizontal)
fus
Capacityof19.0mmstudinshear
WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

632 kN

0
8

52 kN
37 kN
79 kN

where=0.85

P9-16

P9-17

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW04A
ConnectionNumber
W04A
Platelength

600 mm

NumberofT12bars
Numberof19mmstuds

2
6

distance,T12barstobottomstuds

500 mm

LEVERARM

500 mm

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizontal)
Capacityof19.0mmstudinshear fus

52 kN
37 kN
79 kN

where=0.85

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

474 kN

VERTICALSHEARCAPACITYLIMITEDBYMOMENTGENERATEDBYECCENTRICCONNECTION
BoltedConnectionEccentricity
CapacityofT12

100 mm
74 kN

ShearCapacity

368 kN

LIMITINGVALUE:

368 kN

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW03
ConnectionNumber
W03
Platelength

500 mm

NumberofT12bars
Numberof19mmstuds

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizontal)
Capacityof19.0mmstudinshear fus

52 kN
37 kN
79 kN

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

0
8

632 kN

where=0.85

P9-18

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW05A
ConnectionNumber
W05A
Platelength

700 mm

NumberofT12bars
Numberof19mmstud

2
6

distance,T12barstobottomstuds

600 mm

LEVERARM

600 mm

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizon
Capacityof19.0mmstudinshear fus

52 kN
37 kN
79 kN

where=0.85

WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

474 kN

VERTICALSHEARCAPACITYLIMITEDBYMOMENTGENERATEDBYECCENTRICCONNECTION
BoltedConnectionEccentricity
CapacityofT12

100 mm
74 kN

ShearCapacity

441 kN

LIMITINGVALUE:

441 kN

P9-19

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW04
ConnectionNumber
W04
Platelength

600 mm

NumberofT12bars
Numberof19mmstud

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizon
Capacityof19.0mmstudinshear fus
WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

632 kN

52 kN
37 kN
79 kN

0
8

where=0.85

P9-20

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW05
ConnectionNumber
W04
Platelength

700 mm

NumberofT12bars
Numberof19mmstuds

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizon
Capacityof19.0mmstudinshear fus
WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

632 kN

52 kN
37 kN
79 kN

0
8

where=0.85

P9-21

CalculationofCastinConectionCapacityRoofSteelFrame
Themomentarmoftheconnectorisrequiredtocalculatethecapacity
againsttheeccentricmomentoftheboltedfinplateconnection
ThisistheminimumofthedistancebetweentheT12barsandtheloweststudandthelengthoftheplate
CONNECTIONTYPEW06
ConnectionNumber
W04
Platelength

800 mm

NumberofT12bars
Numberof19mmstuds

CapactiyofT12barintension(paralleltobar)
CapacityofT12barintension(45degreestobarhorizon
Capacityof19.0mmstudinshear fus
WherecapacitiesarefromPanUnitedSiloCalcs(2001)
VERTICALSHEARCAPACITYLIMITEDBYSHEARSTUDS
ShearCapacity

791 kN

52 kN
37 kN
79 kN

0
10

where=0.85

P9-22

P9-23

9.6

Inner Cell Steel Frame LIMCON Output Connection Design

9.6.1

254 x 137 UB 37 to 838 x 126 UB 225

The design of the connection between the 254 UB and the 838 UB supporting beam has been
performed using LIMCON software. Due to unexpected unavailability of a software license for the
British Standard code BS 5950:2000, the connection design has been confirmed to the equivalent
Australian Standard. As the capacity of this connection is greater than 100 kN and the demand is
under 50 kN this approach is deemed conservative. Full LIMCON output for this connection is
attached at the end of this section.

Figure: Connection Diagram from LIMCON

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
7

P9-24
Aurecon Australia
Job: innerCellBeamBeam -- Connection: outercell

Page 1 of 3
09/05/2012
11:49:56 p.m.

CONNECTION: outercell - Fin Plate

Plate: 90x8x140 Gr.S275


Weld: 6 FW/500/SP to support (B/S)
Bolts: 2 x M20 8.8/X in 1 col.

35

70
35

70

Gr.S275
UB254X146X37
B1

Gr.S275
UB838X292X226
C1
55
Top cope = 35x150

Plates: 0.8 kg
Bolts: 0.9 kg
Welds: 0.0 kg

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\innerCellBeamBeam.lmc

P9-25
Aurecon Australia
Job: innerCellBeamBeam -- Connection: outercell

Page 2 of 3
09/05/2012
11:49:56 p.m.

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\innerCellBeamBeam.lmc

P9-26
Aurecon Australia
Job: innerCellBeamBeam -- Connection: outercell

Page 3 of 3
09/05/2012
11:49:56 p.m.

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\innerCellBeamBeam.lmc

P9-27

9.7

Outer Cell Steel Frame LIMCON Output Connection Design

9.7.1

254 x 137 UB 37 to Cast in Weld Plate

The design of the connection between the 254 UB and the cast in weld plate has been performed
using LIMCON software. Due to unexpected unavailability of a software license for the British
Standard code BS 5950:2000, the connection design has been confirmed to the equivalent Australian
Standard. As the capacity of this connection is greater than 100 kN and the demand is under 50 kN
this approach is deemed conservative. Full LIMCON output for this connection is attached at the end
of this section.

Figure: Connection Diagram from LIMCON

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
8

P9-28
Aurecon Australia
Job: outercellfinplate -- Connection: outercell

Page 1 of 3
09/05/2012
11:34:51 p.m.

CONNECTION: outercell - Fin Plate

Plate: 90x8x140 Gr.S275


Weld: 6 FW/500/SP to support (B/S)
Bolts: 2 x M20 8.8/S/X in 1 col.

35

35

Gr.S275
UB254X146X37
B1

55
6

Plates: 0.8 kg
Bolts: 0.9 kg
Welds: 0.0 kg

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\outercellfinplate.lmc

P9-29
Aurecon Australia
Job: outercellfinplate -- Connection: outercell

Page 2 of 3
09/05/2012
11:34:51 p.m.

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\outercellfinplate.lmc

P9-30
Aurecon Australia
Job: outercellfinplate -- Connection: outercell

Page 3 of 3
09/05/2012
11:34:51 p.m.

Limcon V3.60.110503 {111511}

C:\raffles\Roof calcs\limcon\outercellfinplate.lmc

P9-31

9.8

Inner Cell Steel Frame SPACE GASS Output Member Design

The following pages contain SPACE GASS output for the inner frame beams.

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
9

P9-32

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD

30 Apr 2012, 1:27 pm


Y

X
Z

35

31

(30,35)

36
40
47

35

34

29
28

22

47
57

56
48
58

55

21

33

27

53

27
26

44

20

67
5

37
39
25

26

20
24

43

19

32

42

17

10
88

16
29

36
7

2
37

25

19

31

32

38
24
23

46

18
33

10
11

33

51
46

54

1213
11 38

14

40
44

21

34

45

16

50

52
45

13

28
41
43

39
23
22

1415
12

30

41
49
4849 17
62 15
51
42
61 52 60 64
30
63

50 59

18

Materials:
1 STEEL
Job: C:\raffles\Roof calcs\space gass\Roof SG model 5
Units - Len: m, Sec: mm, Mat: MPa, Dens: T/m^3, Temp: Celsius, Force: kN, Mom: kNm, Mass: T, Acc: g's, Trans: mm, Stress: MPa
Scales - Frame: 1:75, Load: None, Disp: None, Moment: None, Shear: None, Axial: None, Torsion: None

Sections:
1 254x146 UB 37
2 838x292 UB 226

P9-33

9.9

Outer Cell Steel Frame SPACE GASS Output Member Design

The following pages contain SPACE GASS output for the outer frame beams.

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
10

P9-34

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD

30 Apr 2012, 1:30 pm


Y

X
69

67

65

71

73

63

77

61

68

66

64

62

39
87

38

46
94

47
95
48
96

70

72

97
76

58

78

51
99

84

50

104
34
82

47
45

31
79
43
40113

11
42

41
10
3
78
37
62
35
110
9 976
115
7
60
117
8 174
8
4
61
108
7
109 6
59
114
116
4 2 33
25
5
3675
107
3111
21
73
112
34

105
57

13
17
29

27

25

23

14

13
65
14
66
15
67

20
72

19
71

20

32
30

28

26

16
18

16
68

17
69

18
70

12

12
64

19

21

91

11
63

15
31

89

103
55

90

44
32
80

87
102
54

88

46

33
81

85

101
53

86

48

49

100
52

82

52

51

83

80

54

106

81

50
98

39

56

37
85

79

74

60

38
86

53

45
93

41
89
40
88

55

44
92

43
91

42
90

59
57

(20,30)

75

24

22

Materials:
1 STEEL
Job: C:\raffles\Roof calcs\space gass\Roof SG model 1 OUTER
Units - Len: m, Sec: mm, Mat: MPa, Dens: T/m^3, Temp: Celsius, Force: kN, Mom: kNm, Mass: T, Acc: g's, Trans: mm, Stress: MPa
Scales - Frame: 1:110, Load: None, Disp: None, Moment: None, Shear: None, Axial: None, Torsion: None

Sections:
1 254x146 UB 37

P9-35

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD


Job: C:\raffles\Roof calcs\space gass\Roof SG model 1 OUTER
Designer:
Date: 2 May 2012, 5:14 p.m.

Page: 1

STEEL MEMBER DESIGN DATA (m)


-----------------------Restraint codes are: F => Fixed restraint
P => Partial restraint
R => Fixed and rotational restraint
S => Partial and rotational restraint
L => Lateral restraint
U => Unrestrained
C => Continuous lateral restraint
I => Ignore segment
Group: 11 normal members
Member list: 11
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 12 normal members
Member list: 12
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 13 normal members
Member list: 13
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 14 normal members
Member list: 14
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 15 normal members
Member list: 15
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 16 normal members
Member list: 16
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF
Group: 17 normal members
Member list: 17
Compr'n eff lengths: Major axis => 0.600,
(Unbraced)
Bending eff lengths: +ve bending => 0.600,
Top flange restr pos'ns:
Bot flange restr pos'ns:
Top flange restr types: FF
Bot flange restr types: FF

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

Minor axis

=> 0.600
(Unbraced)
-ve bending => 0.600

P9-36

SPACE GASS 10.85 - AURECON AUSTRALIA PTY LTD


Job: C:\raffles\Roof calcs\space gass\Roof SG model 1 OUTER
Designer:
Date: 2 May 2012, 5:14 p.m.
F
Fvx
Mx
MLT

=
=
=
=

0.00
0.00
75.75
75.75

kN
kN
kNm (4.8.3.3)
kNm (Plastic)

Pt
Pcx
Pvx
Mcx
Mb
Mrx
Mw
Mcw
Pcw
Max
Mab
Mox
Mob

=
0.00 kN
= 1298.00 kN
= 473.94 kN
= 132.82 kNm
= 132.82 kNm
= 132.82 kNm
=
0.00 kNm
=
0.00 kNm
=
0.00 kNm
= 132.82 kNm
= 132.82 kNm
= 132.82 kNm
= 132.82 kNm

(4.6)
(4.7.4)
(4.2.3)
(4.2.5.2)
(4.3.6.4)
(4.8.2.3)
(H.3.1)
(H.3.1)
(H.3.1)
(I.1)
(I.1)
(I.1)
(I.1)

Fvy
My

=
=

Vw
Pcy
Pvy
Mcy
Mf
Mry
Fw
Mpw
Pw
May
Mxy
Moy

=
0.00 kN
= 1255.69 kN
= 266.11 kN
=
32.18 kNm
=
0.00 kNm
=
32.72 kNm
=
0.00 kN
=
0.00 kNm
=
0.00 kNm
=
0.00 kNm
= 132.82 kNm
=
0.00 kNm

Page: 96

-28.16 kN
0.00 kNm (Plastic)
(4.4.5.2)
(4.7.4)
(4.2.3)
(4.2.5.1)
(4.4.4.2)
(4.8.2.3)
(H.3.1)
(H.3.1)
(H.3.1)
(I.1)
(I.1)
(I.1)

Governing mode - Comp and bending/out-plane (I.1(a)) (Pass)

P9-37

9.10

Concrete Slab Design - LYSAUGHT BONDEK DESIGN SOFTWARE

The following pages contain program output for the slab design confirmation.

aurecon

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Roof Calculations.docx | 30 March 2012 | Revision 0 | Page
11

Leading. VIbrant. Global.

P9-38

P9-39

P9-40

P9-41

P9-42

P9-43

P9-44

P9-45

P9-46

P9-47

P9-48

P9-49

P9-50

P9-51

P9-52

P9-53

P9-54

P9-55

P9-56

P9-57

P9-58

P9-59

P9-60

P9-61

P9-62

P9-63

P9-64

P9-65

P9-66

P9-67

P9-68

P9-69

P9-70

P9-71

P9-72

P9-73

P9-74

P9-75

P9-76

P9-77

P9-78

P9-79

P9-80

P9-81

P9-82

P9-83

P9-84

P9-85

P9-86

P9-87

P9-88

14. Conical Roof Design

Project 227268 | File 227268 - Raffles 25,000T Cement Silo - Structural Calculations - Complete - Rev1.docx | 15 August
2012 | Revision 1

Aurecon New Zealand Limited


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PO Box 1591
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New Zealand

T +64 4 472 9589


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E wellington@aurecongroup.com
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