ENGINE CLEAN DIESEL FUEL SERVICE DIESEL VEHICLE FUEL TANKS DVTC D - 500

Reference Manual

SAFETY INFORMATION
THIS EQUIPMENT IS DESIGNED TO BE OPERATED BY QUALIFIED PERSONNEL. IT SHOULD ONLY BE OPERATED AFTER READING THE INSTRUCTION MANUAL AND UNDERSTANDING THE SAFETY RULES.

WEAR SAFETY GLASSES DO NOT SMOKE NEAR THIS MACHINE DO NOT INHALE OR BREATHE THE FUMES FROM THE VEHICLE FUEL TANKS USE IN A WELL VENTILATED AREA READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET FOR DIESEL FUEL IMMEDIATELY REPAIR ANY LEAKS IN THE MACHINE OR CONNECTORS IMMEDIATELY CLEAN UP ANY SPILLS KEEP A FIRE EXTINGUISHER HANDY KEEP THE LINES AWAY FROM MOVING PARTS AND HOT OBJECTS DO NOT EXCEED 100 PSI. TO DO SO WILL CAUSE MACHINE DAMAGE, POSSIBLE PERSONAL INJURY AND VOID THE WARRANTY DO NOT EXCEED PUMP TEMPERATURE OPERATING LIMITSMAXIMUM TEMP: 130 DEGREES F & 54 DEGREES C. NOT FOR USE WITH GASOLINE

ECS DIESEL VEHICLE TANK CLEANING SYSTEM

The ECS Diesel Vehicle Tank Cleaning Unit is a portable contaminate removal system for cleaning diesel vehicle fuel tanks. It is designed to remove water, rust, algae and sediments from diesel vehicle fuel tanks that are sized between 10-100 gallons. The DFT-500 operates on shop air and is designed for one-person operation. The unit can be rolled next to a vehicle that needs to have its tanks cleaned. It can be used in almost any location from repair shop bays to construction sites. The unit filters diesel fuel at the rate of 4-5 gallons per minute. The fuel can be pumped out of the tanks into an auxiliary tank so that the empty tank can be treated with a biocide. The tank can also be agitated and clean as contaminated fuel is removed from the tank and clean fuel is returned to the tank. The ECS unit utilizes both mechanical and sediment filter technologies. The scrubber removes up to of 95% + of all free water, including emulsified water in one filtration cycle. It also removes up to 95% + of the normal solid or particulate contaminants found in fuel, including sludge, algae and rust contaminants down to 5 microns. With additional filtration cycles 99% of the water, rust and algae can be removed from diesel vehicle fuel tanks. The ECS unit is factory assembled and tested. The machine includes: 1) a 4-5 gallon a minute primary diesel fuel scrubber; 2) a secondary 5 micron diesel fuel filter, 3) a UL approved air pump with inlet and return lines rated for diesel fuel; 4) a suction hose with footer valve; 5) a flexible return hoses for tank agitation; and 6) adapters that thread through mis fueling prevention caps. 7) 12 8-7/8 inch 5-micron sediment filters.

FIGURE A

FIGURE B

INLET LINE WITH FOOTER

ADAPTER FOR MISFUELING PREVENTION CAPS

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OPERATING INSTRUCTIONS DIESEL VEHICLE TANK FILTER SYSTEM

THIS MACHINE IS DESIGNED TO FILTER DIESEL FUEL IN VEHICLE FUEL TANKS. ALWAYS FOLLOW THE OPERATING SAFETY PROCEDURES. REMOVE THE PLUG WITH THE RED TAG FROM THE BOTTOM OF THE PRIMARY FILTER. DRAIN ANY CONTAMINANTS FROM THE PRIMARY FILTER PRIOR AND AFTER EVERY SERVICE INSERT A NEW 5-MICRON FILTER INTO THE SECONDARY FILTER HOUSING. HAND TIGHTEN OR WITH GENTLE PRESSURE USE THE ENCLOSED WHITE FILTER WRENCH. INSERT THE RED HOSE WITH THE FOOTER INTO THE BOTTOM OF THE VEHICLE FUEL TANK. INSERT THE BLACK HOSE INTO THE VEHICLE TANK. FOR A MORE THOROUGH CLEANING, REMOVE THE FOOTER AND ATTACH THE CLEAN INCH LINE TO THE RED LINE. ATTACH THE SURGICAL HOSE ADAPTER TO THE BLACK LINE. CONNECT THE DIESEL FUEL PUMP TO SHOP AIR. SET THE AIR PRESSURE AT 80 PSI. TURN THE PUMP ON. IF THERE IS ANY RESTRICTION TO FLUID FLOW, DEPRESS THE AIR BLEEDER VALVES. THE FLOW METER SHOULD INDICATE A DIESEL FUEL FLOW RATE OF ABOUT 4.0 5.0 GALLONS PER MINUTE WITH THE RED AND BLACK INCH HYTRON HOSES. IF YOU ARE CLEANING PASSENGER VEHICLE TANKS THROUGH THE MISFUELING PREVENTION CAP ADAPTER, THE FLOW RATE WILL BE ABOUT 3.0 GALLONS PER MINUTE. TANK SEDIMENTS AND THE CONCENTRATION OF CONTAMINANTS IN THE CLEANLINESS OF THE DIESEL FUEL AND THE DIESEL FUEL WILL DETERMINE THE LENGTH OF THE CLEANING CYCLE. 8

FOR VEHICLE TANKS UP TO 20 GALLON CAPACITY YOU MAY CHOOSE TO RUN THE TANK CLEANING SYSTEM FOR 10-20 MINUTES FOR VEHICLE TANKS UP TO 100 GALLONS LARGE CAPACITY YOU MAY CHOOSE TO RUN THE TANCK CLEANING SYSTEM FOR 45 60 MINUTES AT THE COMPLETION OF THE CLEANING CYCLE DRAIN THE WATER AND CONTAMINANTS INTO THE WHITE BUCKET. REPLACE THE SECONDARY FILTER ELEMENT. DISPOSE OF THE WASTES IN CONFORMANCE WITH WASTE DISPOSAL LAWS.

LIMITED WARRANTY

This product is warranted by ENGINE CLEAN SOLUTIONS, INC. to be free of defects in workmanship and materials for a period of one year from date of purchase by original purchaser. If the product fails within this period, it will be repaired or replaced at sellers option; provided (1) the product is submitted with proof of purchase date and (2) transportation charges are prepaid to the nearest Service Center. Liability under this warranty is expressly limited to repairing or replacing the product or parts thereof. This warranty does not apply to product or parts broken by accident, negligence, overload, abuse, or if they have been tampered with in any way. This warranty does not apply to service hoses and adapters which may need replacing do to normal wear. If this warranty does not apply, then the purchaser shall pay all costs for labor, material and transportation. Note: The use of this apparatus for any purpose other than the services described will render this warranty null and void. No other warranties are expressed or implied.

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OWNER REGISTRATION CARD

IN ORDER FOR THIS MACHINE TO BE COVERED BY THE WARRANTY, THE OWNER REGISTRATION CARD MUST BE FILLED OUT BY THE END-USER AND RETURNED TO THE FACTORY WITHIN 30 DAYS FROM THE DATE OF DELIVERY.
DATE OF PURCHASE: ____________________________ MACHINE SERIAL NUMBER: ______________________ MACHINE MODEL NUMBER: _____________________ NAME OF PURCHASER: __________________________ COMPANY NAME: _______________________________ STREET ADDRESS: _______________________________ CITY, STATE, COUNTRY: _______________________________________ TELEPHONE NUMBER: ______________________________________ FAX NUMBER: ______________________________ RETURN THIS REGISTRATION CARD TO: ENGINE CLEAN SOLUTIONS, INC. 5112 Heintz Street Baldwin Park, CA 91706 FAX: (626) 814-8738

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