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BOX HOLE BORER MD 320

BOX HOLE BORER

MD320

The Need: Safe Connection between Mine Levels

The Need: Safe Connection between Mine Levels Different needs to connect levels ventilation travel ways

Different needs to connect levels

ventilation

travel ways

ore passes

other supply/connection holes

Rescue access in case of emergency

horizontal (with special mucking system) and any inclination

Sandvik Mining and Construction

access in case of emergency horizontal (with special mucking system) and any inclination Sandvik Mining and

The Conventional Methods

Conventional method: Drill & Blast Top level is not developed • hand held overhead drill
Conventional method: Drill & Blast
Top level is not developed
• hand held overhead drill from scaffoldings
• Drop raising (top down)
• long hole drilling bottom up
blast in one go
high risk to loose the hole
• ALIMAK Climber

Sandvik Mining and Construction

hole drilling bottom up blast in one go high risk to loose the hole • ALIMAK

The Mechanical Method: Raise Borer

Mechanical cutting

Raise Boring bottom up

Blind boring (limited diameter and length)

Raise Boring - reaming

Pilot hole and reaming

Special pavement for the rig needed

Top section developed before

and reaming – Special pavement for the rig needed – Top section developed before Sandvik Mining

Sandvik Mining and Construction

and reaming – Special pavement for the rig needed – Top section developed before Sandvik Mining

Our Motivation for the Development

Contribution to safety

high percentage of fatalities happens at the raising operation - therefore

get the people out of dangerous areas

Speed up the Development

box hole boring independent from the reef (upper level) development

high advance rates – e.g. time for a hole of 15 m:

conventional about 3 weeks

with MD320 about 3 days (including mobilisation and de-mobilisation)

Sandvik Mining and Construction

about 3 weeks • with MD320 about 3 days (including mobilisation and de-mobilisation) Sandvik Mining and

TheBoxadvancedHole BorersolutionMD 320

The Box advanced Hole Borer solution MD 320 Sandvik Mining and Construction

Sandvik Mining and Construction

The Box advanced Hole Borer solution MD 320 Sandvik Mining and Construction

Box Hole Borer MD 320

12 t, easy to re-locate 280 kW 180 kW 1.6 m 0 – 90 deg
12 t, easy to re-locate
280 kW
180 kW
1.6 m
0 – 90 deg
100 m
raise-borer tools

High speed of advance Remote Control no workers in hazardous working areas No special pavement needed No development on top level needed

Technical Data

Cutter Discs

Component Weight, max.

Total installed Cutter motor

Available diameter (current) Inclination of hole Hole length, max

Sandvik Mining and Construction

Cutter motor Available diameter (current) Inclination of hole Hole length, max Sandvik Mining and Construction

Box Hole Borer – Sequence of action

Tramming & Start-up -

Step 1

Box Hole Borer – Sequence of action Tramming & Start-up - Step 1 Sandvik Mining and
Box Hole Borer – Sequence of action Tramming & Start-up - Step 1 Sandvik Mining and

Sandvik Mining and Construction

Box Hole Borer – Sequence of action Tramming & Start-up - Step 1 Sandvik Mining and

Box Hole Borer – Sequence of action

Erecting

Step 2
Step 2
Step 3
Step 3

Sandvik Mining and Construction

Box Hole Borer – Sequence of action Erecting Step 2 Step 3 Sandvik Mining and Construction

Box Hole Borer – Sequence of action

Collaring & Start Boring

Step 8

Box Hole Borer – Sequence of action Collaring & Start Boring Step 8 Step 9 Sandvik

Step 9

Box Hole Borer – Sequence of action Collaring & Start Boring Step 8 Step 9 Sandvik

Sandvik Mining and Construction

Box Hole Borer – Sequence of action Collaring & Start Boring Step 8 Step 9 Sandvik

Working Principle

Working Principle Sandvik Mining and Construction

Sandvik Mining and Construction

Working Principle Sandvik Mining and Construction

BOXHOLE BORING SYSTEM

Power supply Main power supply

1000V 50Hz

Transformer capacity

1000 kVA

Water supply

Cooling water temperature 10 - 25 °C

Water flow

app.

80l/min

Water pressure

6 – 10bar

Filtration

less than

500 micron

pH value

7 – 8

Feed line size

2”

Return line size

2”

Sandvik Mining and Construction

Mine installation

value 7 – 8 Feed line size 2” Return line size 2” Sandvik Mining and Construction
value 7 – 8 Feed line size 2” Return line size 2” Sandvik Mining and Construction

Face to start

Face to start Sandvik Mining and Construction

Sandvik Mining and Construction

Face to start Sandvik Mining and Construction

MD320 - track bound

MD 320 - track bound Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - track bound Sandvik Mining and Construction

MD320 - track bound

MD 320 - track bound Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - track bound Sandvik Mining and Construction

MD320 - track bound

Sandvik Mining and Construction

MD 320 - track bound Sandvik Mining and Construction
MD 320 - track bound Sandvik Mining and Construction

MD320 - trackless

MD 320 - trackless Sandvik Mining and Construction
MD 320 - trackless Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - trackless Sandvik Mining and Construction

MD320 - trackless

MD 320 - trackless Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - trackless Sandvik Mining and Construction

MD320 - trackless

supply car

MD 320 - trackless supply car Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - trackless supply car Sandvik Mining and Construction

Box Hole Borer – in Action

Box Hole Borer – in Action Sandvik Mining and Construction
Box Hole Borer – in Action Sandvik Mining and Construction

Sandvik Mining and Construction

Box Hole Borer – in Action Sandvik Mining and Construction

Control Display

Control Display Sandvik Mining and Construction

Sandvik Mining and Construction

Control Display Sandvik Mining and Construction

Collaring

Collaring Sandvik Mining and Construction
Collaring Sandvik Mining and Construction

Sandvik Mining and Construction

Collaring Sandvik Mining and Construction
Sandvik Mining and Construction

Sandvik Mining and Construction

Sandvik Mining and Construction

Box Hole Borer – in Action

Box Hole Borer – in Action Sandvik Mining and Construction

Sandvik Mining and Construction

Box Hole Borer – in Action Sandvik Mining and Construction

The hole is finished

The hole is finished Sandvik Mining and Construction

Sandvik Mining and Construction

The hole is finished Sandvik Mining and Construction

Waiting for the next hole

Waiting for the next hole Sandvik Mining and Construction

Sandvik Mining and Construction

Waiting for the next hole Sandvik Mining and Construction

Achievements

Box Hole Development

Newman Shaft - Lonmin/RSA

16 1,8 1,6 14 1,4 12 1,2 10 1 8 0,8 6 0,6 4 0,4
16
1,8
1,6
14
1,4
12
1,2
10
1
8
0,8
6
0,6
4
0,4
2
0,2
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Hole Length [m]
no data recorded
Cutting Rate incl. Collaring [m/h]

Hole Number

recorded Cutting Rate incl. Collaring [m/h] Hole Number Hole Length [m] Cutting Rate [m/h] Sandvik Mining

Hole Length [m] Cutting Rate [m/h]

Sandvik Mining and Construction

Cutting Rate incl. Collaring [m/h] Hole Number Hole Length [m] Cutting Rate [m/h] Sandvik Mining and

Achievements

Net Cutting time per Hole

16 14,00 14 12,00 12 10,00 10 8,00 8 6,00 6 4,00 4 2,00 2
16
14,00
14
12,00
12
10,00
10
8,00
8
6,00
6
4,00
4
2,00
2
0
0,00
Length of the hole [m]
Net time demand [h]

1

2

3

4

5

6

7

8

9

10

11

13

Hole number

12

14

15

16

17

18

19

20

21

22

23

24

25

Hole Length [m] Net cutting time [h]
Hole Length [m] Net cutting time [h]

Hole Length [m] Net cutting time [h]

Hole Length [m] Net cutting time [h]

Sandvik Mining and Construction

13 Hole number 12 14 15 16 17 18 19 20 21 22 23 24 25

Indicative Time for one Hole

Average net time for one Box Hole example - indikative Basis: Hole length [m] Advance
Average net time for one Box Hole
example - indikative
Basis:
Hole length [m]
Advance Rate [m/h]
30
1,70
Total Time one Hole
Demobilisation
Transport out
Disconnect power supply
De-install Haulage
On rail launchtube
Retract launchtube
Unspread Launchtube
Regripp MD320 back
Drilling
tot regrip
tot. drilling
collaring
Mobilisation
Install Haulage System
Spread launchtube
Line up MD320
Lift up launchtube
Turn launchtube
Launchtube off rail
Separate powerpack
Water connection
Power conection 1000 V
Transport to workplace
0
5
10
15
20
25
30
35
40
45
Time demand
Working Steps

Sandvik Mining and Construction

Transport to workplace 0 5 10 15 20 25 30 35 40 45 Time demand Working

Indicative performance figures

Conventional

advance/day

cost per meter

Mechanical – raise boring

1 – 2 m/d

400,- Euro/m (2002 ! – today double ?)

(usual one round = 1,2 m)

preparation time

app. 5 d

advance per hour

app. 1 m

cost per meter

853,- Euro/m

Mechanical – box hole boring

preparation time

app. 1 shift

advance per hour

app. 1,5 m

cost per meter

685,- Euro/m

Sandvik Mining and Construction

app. 1 shift advance per hour app. 1,5 m cost per meter 685,- Euro/m Sandvik Mining

Rock Properties - Portugal

Pegmatite

Graywake

Polysulfidic

Polysulfidic

Shist

quarcitic

high

ore

ore

Rock Properties

350 6 300 5 250 4 200 3 150 2 100 50 1 0 0
350
6
300
5
250
4
200
3
150
2
100
50
1
0
0
UCS (MPa)
Cerchar (CAI)

Rock Type

MPaCAI

CAIMPa

Sandvik Mining and Construction

4 200 3 150 2 100 50 1 0 0 UCS (MPa) Cerchar (CAI) Rock Type

Rock properties Portugal

Results of Rock Test:

 

Page 2

 

MECHANICAL PROPERTIES AND ABRASIVITY

 

Test Report No.:

 

2007

/ 068

 

Sample No.:

03

Report issued by:

Hebenstreit

Date:

2007-11-09

Uniaxial compressive strength

σ

c

(

5

specimen(s) H/D = 1)

 

Min.:

230,14

MPa

Max.: 438,56 MPa
Max.:
438,56 MPa
 

Average:

313,48

MPa

Brazilian tensile strength

σ

t

(

5

specimen(s) H/D = 0.5)

Min.:

15,65

MPa

Max.:

 

26,20 MPa

Average:

19,47

MPa

Young's modulus

 

E

stat

(

5

specimen(s) H/D = 1)

 

Min.:

35524

MPa

Max.:

 

52736 MPa

Average:

44241

MPa

Sandvik Mining and Construction

  Min.: 35524 MPa Max.:   52736 MPa Average: 44241 MPa Sandvik Mining and Construction

MD320 - trackless - Portugal

MD 320 - trackless - Portugal Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - trackless - Portugal Sandvik Mining and Construction

MD320 - trackless - Portugal

MD 320 - trackless - Portugal Sandvik Mining and Construction
MD 320 - trackless - Portugal Sandvik Mining and Construction

Sandvik Mining and Construction

MD 320 - trackless - Portugal Sandvik Mining and Construction

The first hole in Portugal

The first hole in Portugal Sandvik Mining and Construction

Sandvik Mining and Construction

The first hole in Portugal Sandvik Mining and Construction
Thank you Questions for listening ? !

Thank youQuestionsfor listening?

!