LOW HYDROGEN COVERED ELECTRODES

Stub Loss Correction Table

for Coated Electrodes
2" 3" 4" 5" Deposition (50 mm) (75 mm) (100 mm)(125 mm) Efficiency STUB STUB STUB STUB 12" (300 mm) Electrode 60% 65% 70% 75% 80% 14" (350 mm) Electrode 60% 65% 70% 75% 80% 18" (450 mm) Electrode 60% 65% 70% 75% 80% 50.0% 54.2% 58.3% 62.5% 66.6% 51.4% 55.7% 60.0% 64.3% 68.5% 53.3% 57.7% 62.2% 66.6% 71.1% 45.0% 48.7% 52.5% 56.2% 60.0% 47.1% 51.1% 55.0% 58.9% 62.8% 50.0% 54.2% 58.3% 62.5% 66.6% 40.0% 43.3% 46.6% 50.0% 53.3% 42.8% 46.4% 50.0% 53.6% 57.1% 46.6% 50.5% 54.4% 58.3% 62.2% 35.0% 37.9% 40.8% 43.7% 46.6% 38.5% 41.8% 45.0% 48.2% 51.4% 43.3% 46.9% 50.5% 54.2% 57.7%

Atom Arc The Original Iron Powder Low Hydrogen Electrode

Atom Arc low hydrogen electrodes are available in a variety of strengths and chemical analyses for welding almost every type of mild and low alloy steel. With the introduction of these iron powder electrodes, fabricators can increase productivity while reducing overall welding cost. Moisture resistant coatings are incorporated in all Atom Arc electrodes. The flux coatings are manufactured to effectively resist moisture pick-up in opened containers. The improved coating provides an extra degree of reliability, especially for electrodes exposed to high humidity environments. Moisture testing results are conducted in accordance with AWS A5.1 and A5.5 specifications. AWS structural code allows a maximum of 0.4% moisture by weight for all E70XX electrodes. Military requirements vary depending on the specific electrode classification*. Although moisture resistant coatings prolong the exposure time, storage and reconditioning should not be eliminated. Electrode storage and reconditioning should be a common practice when using low hydrogen electrodes. For this reason, Atom Arc low hydrogen electrodes are manufactured with moisture levels below 0.15% when packaged in hermetically sealed containers. Unopened containers can be stored safely for an indefinite length of time under normal dry storage conditions. They should be protected from humid air after the container is opened by storing at 225F to 300F (107C to 149C), or if the need arises, can be reconditioned by baking for one hour at 700F (371C).

Atom Arc Coated Electrodes Deposition Data and Current Ranges*

Electrode Deposition Diameter Range Optimum Rate lbs./hr. Efficiency in. (mm) Amperage Amperage (kg/hr) %

Electrode Dimension Conversion Chart

Diameter Inches mm 5/64 3/32 1/8 5/32 3/16 7/32 1/4 5/16 2.0 2.4 3.2 4.0 4.8 5.6 6.4 8.0 Length Inches 12 12 14 14 14 18 18 18 mm 300 300 350 350 350 450 450 450

E7018, E8018, etc...

3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4) 70-100 90-160 90-160 130-220 130-220 200-300 200-300 250-350 250-350 300-400 300-400 90 120 140 140 170 200 250 250 300 300 350 1.7 2.6 2.7 3.1 3.8 4.9 5.4 6.5 7.2 7.7 8.7 (0.8) (1.2) (1.2) (1.4) (1.7) (2.2) (2.4) (2.9) (3.3) (3.5) (3.9) 66.3 71.6 70.9 75.0 73.5 76.4 74.6 75.0 74.0 78.0 77.0

*Note: Efficiencies for coated electrodes do not include stub loss. The ESAB QA Program specifies that all Military orders are processed as Special Orders, and not OTS (off the shelf) items. Only wire marked and manufactured to the Military is responsive to and acceptable under Military Specification. All requests for information and placement of orders for materials requiring military approvals must be directed to Customer Service for Quote, minimum quantity, testing charges, and availability of all Military and ASME Code items. In addition, military approvals are dependant upon required specification (1D, 1E, etc.), amendment required, level of packaging, package form, restricted/non-restricted copper, if mechanical properties of weld metal as-deposited are other than specified, what holding time should be used for stress relief, etc. Therefore, not all wires in all categories can be provided with military certification.

LOW HYDROGEN COVERED ELECTRODES

Atom Arc 7018
AWS Class E7018 Conforms to E7018H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018 Code and Specification Data: **
AWS A5.1, ASME SFA 5.1 Military - MIL-E-22200/1, MIL 7018 ABS - AWS A5.1, 2Y Det Norske Veritas - 3Y (H10) Lloyds - 3m, 3Ym (H10) CWB-CSA W48

Atom Arc 7018-1

AWS Class E7018-1 Conforms to E7018-1H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-1 Code and Specification Data: **
AWS A5.1, ASME SFA 5.1 ABS - AWS A5.1, 3Y (H10) Lloyds - 3m, 3Ym (H10) Det Norske Veritas - 3Y(H10) CWB-CSA W48.1

Description:
Atom Arc 7018-1 is an all-position low hydrogen iron powder electrode that displays exceptional impacts at low temperatures in both the as welded and stress relieved conditions. It adequately meets the AWS requirements for a minimum of 20 ft.-lbs. (27 J) at -50F (-10C). The smooth metal transfer keeps spatter to a minimum, and the complete slag coverage is designed for easy removal. Atom Arc 7018-1 is intended for the wide variety of carbon and low alloy steels in the 50 ksi (345 MPa) minimum yield. It is an ideal choice for applications that require impact toughness at low temperatures.

Description:
Atom Arc 7018 is an iron powder, low hydrogen moisture resistant electrode. The wider operating ranges and smooth weld metal transfer minimizes post weld clean up. This premium quality electrode meets a multitude of codes and welding specifications. Atom Arc 7018 was developed to weld carbon and low alloy steels, including a variety of hardenable steels.

Typical Mechanical Properties

As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 68,000 (470) 78,000 (540) 30 75.5 Stress Relieved 8 hrs. @1150F (621C) 57,000 (395) 71,000 (490) 33 77 Stress Relieved 8 hrs. @1150F (621C) ft.-lbs. (J) 193 (262)

Typical Mechanical Properties

As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 69,000 (475) 82,000 (565) 30 72 Stress Relieved 8 hrs. @1150F (621C) 58,000 (400) 73,000 (505) 33 72 Stress Relieved 8 hrs. @1150F (621C) ft-lbs. (J) 165 (224)

Typical Charpy V-Notch Impact Properties

As Welded ft.-lbs. (J) 168 (228)

Testing Temp. -20F (-29C)

Typical Charpy V-Notch Impact Properties

As Welded ft.-lbs. (J) 104 (141)

Typical Undiluted Weld Metal Analysis (%)

C 0.045 Mn 1.10 Si 0.40 P 0.015 S 0.014 Testing Temp. -50F (-46C)

Preheat:
Preheat is generally not required with Atom Arc 7018 to prevent underbead cracking. Preheat should be used with hardenable steels to prevent the formation of hard heat-affected zones and eliminate tendencies toward quench cracking on cooling. Preheat may also be required in welding heavy sections.

Typical Undiluted Weld Metal Analysis (%)

C 0.04 Mn 1.35 Si 0.32 P 0.014 S 0.015

Preheat:
Preheat is generally not required with Atom Arc 7018-1 to prevent underbead cracking. Preheat should be used with hardenable steels to prevent the formation of hard heat-affected zones and eliminate tendencies toward quench cracking on cooling. Preheat may also be required in welding heavy sections.

Standard Diameters and Packages

3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 7/32" (5.6 mm), and 1/4" (6.4 mm) diameters availalble in 5# (2.3 kg) Value Pac, 11# (5 kg) Quad Pac, 50# (22.7 kg) carton, 10 & 50# (4.5 & 22.7 kg) HSC

Standard Diameters and Packages

3/32" (2.4 mm) x 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 1/8" (3.2 mm) x 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 5/32" (4.0 mm) x 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 3/16" (4.8 mm) x 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 7/32" (5.6 mm) x 10 & 50# (4.5 & 22.7 kg) HSC 1/4" (6.4 mm) x 10 & 50# (4.5 & 22.7 kg) HSC

HSC = Hermetically Sealed Containers Recommended Welding Parameters page 6-9. ** Any item requiring approval certification must be special or-

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LOW HYDROGEN COVERED ELECTRODES

Atom Arc 7018-AC
AWS Class E7018 AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018AC Code and Specification Data: **
AWS A5.1, ASME SFA 5.1 CWB-CSA 48.1

Atom Arc 7018-SR

AWS Class E7018 Conforms to E7018H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-SR Code and Specification Data: **
AWS A5.1, ASME SFA 5.1

Description:
Atom Arc 7018AC is a product specifically designed to have optimum arc characteristics when used with AC power sources having 75 to 80 open circuit voltage. Compared to standard Atom Arc 7018 operating on AC, this electrode will have easier arc starting and restrike, a smoother arc, and lower spatter. It is useable on a wide range of steels.

Description:
Atom Arc 7018-SR is an all-position, iron powder low hydrogen electrode. The moisture resistance and welder appeal is similar to other Atom Arc electrodes. Atom Arc 7018-SR was developed to maintain 70 ksi (483 MPa) tensile strength after 16 hours stress relieving.

Typical Mechanical Properties

Stress Relieved 8 hrs. 16 hrs. @1150F @1150F (621C) (621C)

Typical Mechanical Properties

As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 78,000 (540) 86,000 (595) 29 72 As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area

Typical Charpy V-Notch Impact Properties

Testing Temp. -20F (-29C) As Welded ft.-lbs. (J) 46 (62)

69,000 (475) 61,000 (420) 59,000 (410) 83,000 (570) 77,000 (530) 74,000 (510) 32 35 35 76 76 77

Typical Charpy V-Notch Impact Properties

Stress Relieved 8 hrs. 16 hrs. @1150F @1150F (621C) (621C) ft-lbs. (J) ft-lbs. (J) 133 (180) 185 (250)

Typical Undiluted Weld Metal Analysis (%)

C 0.047 Mn 0.95 Si 0.30 P 0.014 S 0.015 Testing Temp -20F (-29C) As Welded 114 (195)

Preheat:
Preheat is generally not required with Atom Arc 7018AC to prevent underbead cracking. Preheat should be used with hardenable steels to prevent the formation of hard heat-affected zones and eliminate tendencies toward quench cracking on cooling. Preheat may also be required in welding heavy sections.

Typical Undiluted Weld Metal Analysis (%)

C 0.06 Mn 1.35 Si 0.35 P 0.014 S 0.014 Mo 0.10

Standard Diameters and Packages

3/32" (2.4 mm) x 10 & 50# (4.5 & 22.7 kg) HSC 1/8" (3.2 mm) x 10 & 50# (4.5 & 22.7 kg) HSC 5/32" (4.0 mm) x 10 & 50# (4.5 & 22.7 kg) HSC 3/16" (4.8 mm) x 10 & 50# (4.5 & 22.7 kg) HSC

Standard Diameters and Packages

3/32" (2.4 mm) x 5# (2.3 kg) Value Pac, 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 1/8" (3.2 mm) x 5# (2.3 kg) Value Pac, 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 5/32" (4.0 mm) x 5# (2.3 kg) Value Pac, 11# (5 kg) Quad Pac, 10 & 50# (4.5 & 22.7 kg) HSC 3/16" (4.8 mm) x 11# (5 kg) Quad Pac

HSC = Hermetically Sealed Containers ** Any item requiring approval certification must be special ordered - Contact ESAB Customer Service

Recommended Welding Parameters page 9.

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