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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice.
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BATCHFLUX 5500 C
CONTENTS
5
1 Safety instructions
1.1 Intended use ..................................................................................................................... 5 1.2 Safety instructions from the manufacturer ..................................................................... 5
1.2.1 Disclaimer ............................................................................................................................... 5 1.2.2 Information concerning the documentation........................................................................... 6 1.2.3 Warnings and symbols used................................................................................................... 7
2 Device description
3 Installation
3.1 Notes on installation ........................................................................................................ 9 3.2 Storage ............................................................................................................................. 9 3.3 Installation conditions ...................................................................................................... 9
3.3.1 Inlet and outlet ........................................................................................................................ 9 3.3.2 Mounting position.................................................................................................................. 10 3.3.3 Hot filling............................................................................................................................... 10 3.3.4 Horizontal pipe run ............................................................................................................... 11 3.3.5 Control valve ......................................................................................................................... 11 3.3.6 Pump ..................................................................................................................................... 11 3.3.7 Open feed or discharge......................................................................................................... 12 3.3.8 Installation location .............................................................................................................. 12 3.3.9 Flange deviation .................................................................................................................... 13 3.3.10 Grounding............................................................................................................................ 13
4 Electrical connections
14
5 Service
16
5.1 Spare parts availability................................................................................................... 16 5.2 Availability of services .................................................................................................... 16 5.3 Returning the device to the manufacturer..................................................................... 16
5.3.1 General information.............................................................................................................. 16 5.3.2 Form (for copying) to accompany a returned device............................................................ 17
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CONTENTS
6 Technical data
6.1 6.2 6.3 6.4 6.5
BATCHFLUX 5500 C
18
Measuring principle........................................................................................................ 18 Technical data................................................................................................................. 19 Temperatures ................................................................................................................. 23 Dimensions and weights ................................................................................................ 24 Counter Flanges ............................................................................................................. 27
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BATCHFLUX 5500 C
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
BATCHFLUX 5500 C
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BATCHFLUX 5500 C
SAFETY INSTRUCTIONS 1
DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNING! Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Disregarding these instructions can result in damage to the device or to parts of the operator's plant. INFORMATION! These instructions contain important information for the handling of the device. LEGAL NOTICE! This note contains information on statutory directives and standards.
HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. i RESULT This symbol refers to all important consequences of the previous actions.
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2 DEVICE DESCRIPTION
BATCHFLUX 5500 C
Figure 2-1: Scope of delivery 1 Flowmeter in ordered size 2 Product documentation 3 CD-ROM with product documentation
INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
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BATCHFLUX 5500 C
INSTALLATION 3
3.2 Storage
Store the device in a dry and dust-free location. Avoid lasting direct exposure to the sun. Store the device in its original packaging. Storage temperature: -50 ...+70C / -58...+158F
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3 INSTALLATION
BATCHFLUX 5500 C
CAUTION! Avoid draining or partial filling of the flow sensor. WARNING! Vertical down position only in conjunction of a control valve
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BATCHFLUX 5500 C
INSTALLATION 3
CAUTION! Install in a slightly descending pipe section to prevent air from collecting and to avoid faulty measurements (meter can drain).
3.3.6 Pump
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3 INSTALLATION
BATCHFLUX 5500 C
CAUTION! Mount the flow sensor in such a way that the electrode axis (X--------X) is approximately in a horizontal pipe run.
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BATCHFLUX 5500 C
INSTALLATION 3
CAUTION! Max. permissible deviation of pipe flange faces: Lmax - Lmin 0.5 mm / 0.02"
3.3.10 Grounding
CAUTION! The grounding wire should not transmit any interference voltage. Therefore do not ground any other electrical device at the same conductor. CAUTION! When connecting to functional extra-low voltages (24VDC) , ensure that you use protective separation (PELV) according to IEC 364/IEC 536 or VDE 0100/VDE 0106.
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4 ELECTRICAL CONNECTIONS
BATCHFLUX 5500 C
2 3 5 4 1
1 2 3 4 5
+24 VDC Frequency output Frequency output (ground) Ground BATCHMon Plus, for service / parameter settings
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BATCHFLUX 5500 C
ELECTRICAL CONNECTIONS 4
Use one of the following attachment plug types to connect the flowmeter to a third party system:
moulded plug, straight or angle-entry form integrally extruded plug with cable in various lengths moulded plug, straight form, especially suitable for high-interference environments
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5 SERVICE
BATCHFLUX 5500 C
INFORMATION! For more precise information, please contact your local sales office.
CAUTION! Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points: Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle. CAUTION! If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the product used.
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BATCHFLUX 5500 C
SERVICE 5
Department:
Name:
Tel. no.:
Fax no.:
water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device.
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.
Date:
Signature:
Stamp:
5.4 Disposal
CAUTION! Disposal must be carried out in accordance with legislation applicable in your country.
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6 TECHNICAL DATA
BATCHFLUX 5500 C
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BATCHFLUX 5500 C
TECHNICAL DATA 6
Measuring system
Measuring principle Application range Measured value Primary measured value Secondary measured value Flow velocity Volume flow Faraday's law Electrically conductive fluids
Design
Features Tube: Zirconium oxide (DN2.5...15) / Aluminium oxide (DN25...40) Electrodes: Fused-in cermet (DN2.5...15) / Platimum (DN25...40) Standard wet calibration Modular construction Compact version Nominal diameter Measurement range User interface Operating data Human Machine Interface (HMI) Cable connections Factory set to customer specification. Option: BATCHMon Plus software 1x M12, 5-pin connector The measurement system consists of a flow sensor and a signal converter. It is only available as compact version. BATCHFLUX 5500 C DN2.5...40 / 0.1...1" -12...+12 m/s / -39...+39 ft/s
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6 TECHNICAL DATA
BATCHFLUX 5500 C
Measuring accuracy
Reference conditions Medium: water Inlet / outlet section: 10 DN / 5 DN Valve closing time variation: < 1 ms Flow velocity: 1 m/s, flow conditions similar to EN 29104 Operating pressure: 1 bar / 14.5 psi Error limits at reference conditions for tap water, 400 S/cm, 20 C / 68 F: S/cm, 20C 68F Maximum measuring error DN2.5...6: v 1 m/s: 0.4% of measured value + 1 mm/s v > 1 m/s: 0.5% of measured value DN10...15: 0.2% of measured value + 1 mm/s DN25...40: v 1 m/s: 0.2% of measured value + 1 mm/s v > 1 m/s: 0.3% of measured value Repeatability DN2.5...6 / DN25...40: Filling time 1.5...3 s: Filling time 3...5 s: Filling time > 5 s: DN10...15: Filling time 1.5...3 s: Filling time 3...5 s: Filling time > 5 s: Maximum measuring error Repeatability DN10...15: 0.2% of measured value + 1 mm/s DN10...15: Filling time 1.5...3 s: Filling time 3...5 s: Filling time > 5 s: Standard deviation: 0.3% 0.2% 0.1% Standard deviation: 0.4% 0.2% 0.1% Standard deviation: 0.3% 0.15% 0.08%
Error limits at reference conditions for hot water, 400 S/cm, 80 C / 176 F: S/cm, 80C 176F
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BATCHFLUX 5500 C
TECHNICAL DATA 6
Operating conditions
Temperature Process temperature Cleaning temperature Shock Ambient temperature Storage temperature Pressure Ambient Process pressure Vacuum load Chemical properties Physical condition Electrical conductivity Recommended flow velocity Liquids 5 S/cm ( 20 S/cm for demineralised water) -12...+12 m/s / -39...+39 ft/s Atmospheric up to 16 bar / 232 psi for DN10...15 up to 40 bar / 580 psi for DN2.5...6 / DN25...40 0 mbara / 0 psig Dependent of ambient temperature. See chapter "Temperatures". SIP: Maximum 1 hour at 150C / +302F CIP: Maximum 1 hour at 140C / +284F 3 K/s -40+60C / -40+140F -50+70C / -58+158F
Installation conditions
Installation Inlet run Outlet run Dimensions and weights For detailed information see chapter "Installation". 5 DN 2 DN For detailed information see chapter "Dimensions and weights".
Materials
Sensor housing Converter housing Measuring tube Measuring electrodes Stainless steel 1.4404 / 1.4408 Stainless steel 1.4404 / 1.4408 Fused in-place DN2.5...15: Cermet DN25...40: Platinum
Process connections
Connection Sandwich design Optional: Pressure relief groove at flange facing of the sensor Construction drawings of counter flanges available from download centre.
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6 TECHNICAL DATA
BATCHFLUX 5500 C
Electrical connections
Power supply Power consumption Switch on current Voltage loss BATCHMON Plus Frequency output Type Function Interval Frequency output Pulse width at full scale value Passive operation Frequency (passive) / galvanically isolated from power supply All operating data preset at factory. Counter gate time 1000 / (P100% [Hz]) 10 kHz 10 Hz: 50, 100, 200 or 500 ms > 10 Hz: automatic, pulse width = 1 / (2 x f100%) or symmetrical, 1:1 Connection of electronic or electromechanical counters. External voltage: 30 VDC / 24 VAC Load: Imax 20 mA Low flow cut-off Threshold: 0...20% Hysteresis: 0...20% Hysteresis threshold 24 VDC 25% Please use a 4 wire cable when wiring the M12 plug. 3W 5 A (< 100 s) at 24 VDC Possible for a maximum of 20 ms according to NAMUR NE21. For parameter setting and diagnostic purposes, communication via PC with a single device (optional)
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BATCHFLUX 5500 C
TECHNICAL DATA 6
6.3 Temperatures
Process temperature vs ambient temperature
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6 TECHNICAL DATA
BATCHFLUX 5500 C
Nominal size
DN2.5 DN4 DN6
Dimensions [mm] a
50 50 50
b
156 156 156
c
206 206 206
d
6 2.5 7 3.2 9 4.8
e
44 44 44
f
88 88 88
g
141 141 141
h
128 128 128
i
54 54 54
Weight [kg]
1.5 1.6 1.6
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
Nominal size
1/10" 1/6" 1/4"
Dimensions [inches] a
1.97 1.97 1.97
b
6.14 6.14 6.14
c
8.11 8.11 8.11
d
0.24 0.10 0.28 0.13 0.35 0.19
e
1.73 1.73 1.73
f
3.46 3.46 3.46
g
5.55 5.55 5.55
h
5.0 5.0 5.0
i
2.13 2.13 2.13
Weight [lb]
3.4 3.6 3.6
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
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BATCHFLUX 5500 C
TECHNICAL DATA 6
DN10...15
1 M5 2 5 pins connector
Nominal size
DN10 DN15
Dimensions [mm] a
50 50
b
140 140
c
179 179
d
10.5 8 14 12
e
45.4 45.4
f
60 60
g
106.5 106.5
h
88 88
i
54 54
Weight [kg]
1.4 1.4
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
Nominal size
3/8" 1/2"
Dimensions [inches] a
1.97 1.97
b
5.51 5.51
c
7.05 7.05
d
0.41 0.31 0.55 0.47
e
1.79 1.79
f
2.36 2.36
g
4.19 4.19
h
3.46 3.46
i
2.13 2.13
Weight [lb]
3.09 3.09
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
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6 TECHNICAL DATA
BATCHFLUX 5500 C
DN25..40
Nominal size
DN25 DN40
Dimensions [mm] a
50 50
Weight [kg] d
26 20 39 30
b
170 177
c
204 219
e
68 84
f
102 117
g
141 141
h
128 128
i
58 83 1.6 2.3
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
Nominal size
1" 1 1/2"
Dimensions [inches] a
1.97 1.97
Weight [lb] d
1.02 0.79 1.54 1.18
b
6.69 6.97
c
8.03 8.62
e
2.68 3.30
f
4.02 4.61
g
5.55 5.55
h
5.04 5.04
i
2.28 3.27 3.6 5.1
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and for the middle
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BATCHFLUX 5500 C
TECHNICAL DATA 6
Sizes of flanges
a [mm] Flange 1 Flange 2 Flange 3 14.2 14.2 14.2 b [mm] 18.5 19.2 15.8 c [mm] 23 26.6 24 d [mm] 30.4 30.4 30.4 O-ring Special L-ring 15.47 * 3.53 15.47 * 3.53
INFORMATION! Detailed construction drawings of the above sketches are available from the download centre INFORMATION! The O-rings require periodic replacement. As the interval depends on process-specific variables, the length of the interval cannot be specified. The O-rings are not part of the portfolio of KROHNE.
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KROHNE 10/2012 - 4000827702 - HB BATCHFLUX 5500 R02 en - Subject to change without notice.
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Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com