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4 7 December 2011 Dusit Thani Hotel Dubai UAE Maximise Equipment Lifecycle, Improve Operational Efficiency And Increase Online Availability
Case studies by industry leaders including Saudi Aramco, DP World, INPEX Corporation, Chevron, Kuwait National Petroleum Corporation (KNPC), Petroleum Development Oman (PDO) Saudi Electricity Company and many more! 80% New Speakers from across different industries and sectors Interactive panel discussions to generate new and innovative solutions including Green Debates and Operational Objectives Vs. Reliability Objectives Troubleshooting panels to exchange insights and share practical solutions to your specific challenges Meet and interact with your peers with over 8+ hours of networking over 4 days Pre Conference Workshops: Upgrade your knowledge and technical skills sustainability
Workshop A: Machinery Best Practices For The Regional Environment To Improve Performance And Increase Online Machine Availability Workshop B: Dry Gas Seal And System Best Practices
Wednesday, 7 December 2011
MUST ATTEND!
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Workshop C: Machinery Failure Analysis: Conducting A Thorough Root Cause Analysis And Preventing Future Failure Workshop D: Improving Rotating Equipment Efficiency In Operating Plants By Conducting Efficiency Upgrades
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The only conference in the region dedicated to the continuous improvement and development of long term solutions in rotating equipment.
Key Topics Being Addressed
Overcoming the OEM stronghold in spare part sourcing and machinery upgrade future of diagnostics: Benefits of non-destructive The machinery testing Green debates: Altering rotating equipment maintenance and operating conditions to meet government environmental policies and international standards Aging equipment: Maintenance, operational and engineering strategies to extend equipment life Balancing steam turbines after overhaul to prevent wear and tear Settling the maintenance debate: Meeting reliability objectives vs. operational objectives in rotating equipment maintenance Improving routine preventive maintenance to eliminate unplanned breakdowns and frequent failure of rotating equipment What is the best way of sourcing spare parts for machinery that is obsolete and out of production, whilst avoiding downtime caused by unavailability of spare parts? Operating rotary machinery after it has exceeded its recommended life and replacement is not a feasible option Maximising ROI on a new project: Minimising the risks encountered during commissioning, installation and start-up contact machinery: Are magnetic seals and bearings No feasible options for a lubricant free future? Adjusting to different loads and operating scenarios to ensure continued reliability when keeping up with different operational requirements Raise your companys profile in the region and position yourself as a leader in rotating equipment
ROTATE 2011 gives you a platform for a targeted marketing approach to promote your corporate image, products and services as well as creating greater market awareness. Our sponsorship packages are designed to give your brand targeted exposure and increase your client base with networking opportunities. Contact Mark Butler on sponsorship@iirme.com or call +971 4 407 2816 for more details Vibration Specialists Heads Of Plant Heads Of Operations Heads Of Maintenance Heads Of Engineering Heads Of Workshop Maintenance Managers Condition Monitoring Supervisors Project Managers
This event is a stepping stone to understanding and developing solutions to the common problems facing the industry
Ali Mohammed Al-Asmi, Senior Mechanical Engineer, Petroleum Development Oman, Oman
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Conference Day 1
08:00 Registration and Morning Coffee 08:30 Opening Remarks from the Chair William Forsthoffer, President, Forsthoffer Associates Inc, USA 08:45 Do OEMs (Original Equipment Manufacturers) Dictate Maintenance And Operations Of Rotating Equipment? Breaking Free Of The OEM Stronghold How to modify equipment for optimal functioning when presented with non-optimal operating conditions How to avoid forced downtime when faced with sourcing and delivery delays caused by OEMs How to modify equipment to meet business KPIs and production requirements beyond those imposed by OEMs How to overcome the challenges of maintaining and sourcing spare parts for out-of-production equipment What are the qualifications and skills necessary to enable users to challenge guidelines set by OEMs? Michael Forsthoffer, Rotating Equipment Consultant, Forsthoffer Associates Inc, USA Saeed Hamad Al Ramsi, Planning, Quality & IB Manager, DP World Dubai, UAE
Opening Panel
EQUIPMENT LIFECyCLE
12:00 Aging Equipment: Developing Maintenance And Operational Strategies To Extend Equipment Life And Defer The High Cost Of Replacement Identifying operational strategies that ensure rotating equipment meets and exceeds reliability and performance expectations Selecting and implementing maintenance strategies that target increased machinery life Coatings: A long term and viable solution to reversing the aging process Hari Prasad Macharla, Senior Mechanical Engineer, Chevron, Thailand 12:45 Networking Lunch 13:45 Aging Equipment: Justifying The High Cost Of Replacement To Reduce Unreliability Due To Inherent Design Deficiencies And The Resulting High Maintenance Costs Identifying situations where replacement is the only feasible option to reducing unreliability and high maintenance costs Assessing the long and short term benefits of replacement Developing a business case to justify replacement of machinery Presentation tips to build your case and gain support
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18:00 Troubleshooting Exchange There will be flip charts present in the conference hall on which you can put down your most pressing concerns, recurring problems and topics you are interested in knowing more about. This session, facilitated by the Chair will open the floor to the audience to discuss practical solutions and share insights. This interactive forum has been developed to generate innovative ideas and maximise interactive learning.
18:30 Closing Remarks from the Chair 18:35 End of Conference Day 1
Conference Day 2
08:30 Morning Refreshments 08:45 Opening Remarks from the Chair
Interactive Session
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Interactive Session
Case Study
Case Study
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Registration for each workshop will begin at 08:30. With breaks at appropriate times and 1 hour for lunch.
Machinery Best Practices For The Regional Environment To Improve Performance And Increase Online Machine Availability
William Forsthoffer, President, Forsthoffer Associates Inc, USA
William Forsthoffer has been involved with Rotating Machinery World Wide since 1962 as a Compressor Designer for Siemens/ Demag/De Laval and Machinery Specialist for ExxonMobil. He is currently President Forsthoffer Associates.
Rationale Based on years of experience working with rotating equipment in the region, this course is designed to significantly increase your plant machinery safety and reliability and assure management implementation. This course has a special focus on Project Best Practices, focusing on specific Machinery Type (Pumps, Compressors etc.) and Seal Best Practices and concluding with Commissioning, Preventive and Predictive Best Practices. This course is designed to teach you how to obtain management approval to implement cost effective global machinery best practices to optimise plant safety, reliability and profits using proven machinery best practices. Learning Objectives
Developing Best Practices from plant and industry lessons Identifying the costs associated with the lessons learned that initiated the Best Practice Identifying the cost associated with implementing the Best Practices Listing the successful use of the Best Practices in other location Benchmarks Providing Reliability information (% Availability, MTBF etc.) for the Benchmarks
Rationale As everybody who has worked with Centrifugal Pumps knows, Mechanical Seals are the most commonly failed component. Why is this? This one day workshop will not only answer that question, but will also help attendees significantly increase centrifugal pump MTBF due to increased mechanical seal reliability.
Design basics of a typical mechanical seal including: - Support Component Function and Design - O-ring Function - Seal Face Design Major Flush Plan Design and Condition Monitoring Pump Mechanical Seal Application including: - Single vs. Dual Un-Pressurised vs. Dual Pressurised - Pusher vs. Non-Pusher - Secondary Seal Element Application - Face Material Application Mechanical Seal System Condition Monitoring including: - EROE - Seal Chamber Conditions
Learning Objectives
Day 2
Workshop C Machinery Failure Analysis: Conducting A Thorough Root Cause Analysis And Preventing Future Failure
Abdulrahman Alkhowaiter, Rotating Equipment Specialist, Saudi Aramco, KSA
Abdulrahman Alkhowaiter over twenty years of machinery troubleshooting experience. He has practiced machinery failure analysis and redesigned machinery for greater reliability. In addition, he has worked 13 years in engineering consulting for Saudi Aramco as a compressor and steam turbine specialist.
Specialist in rotating equipment concept selection, FEED and detailed design in the Oil and Gas Industry, Manjul Saxena has 23 years of refinery, petrochemical, power plant, LNG and offshore oil & gas experience including execution of five multi-billion dollar projects. He is currently working as consultant for INPEX Corporation, supervising engineering contractor work related to rotating equipment design and engineering.
Rationale For industrial machinery, a proper machinery failure study which solves the root causes of the failure is the primary tool for maintaining safe operation at minimum cost. This course teaches the how and why of machinery failures by utilising: actual case histories in industry, video documentaries of major machinery accidents, machinery technical reports with detailed drawings and examples of failed components from industry. There are two failure analysis book handouts, in addition to electronic files of past machinery incidents and their analysis. Learning Objectives
Explain how and why machinery fails in a given mode Perform a Root Cause Machinery Failure Analysis Compile and write a professional failure analysis report Identify machinery failure causes from machinery drawings Achieve the confidence required to approach difficult machinery failures Redesign machinery for greater reliability
Rationale The use of advanced computing technologies has significantly improved our understanding of rotating equipment, which has lead to considerable improvements in the efficiency of equipment in the last 15 years. The increase in energy cost has created an environment where equipment upgrades are becoming more economically attractive. This course details a broad range of equipment efficiency improvement opportunities for consideration by operators of process plant and equipment. Learning Objectives
Efficiency upgrades for centrifugal compressors and matching compressor performance to plant requirements Replacing wet gas seals with dry gas seals on centrifugal compressors Efficiency upgrades for steam turbines Efficiency upgrades for gas turbines Consider gas and liquid expanders in place of pressure reduction stations
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Please
CONFERENCE 2 DAy CONFERENCE Conference Only 3 DAy PACKAGE Conference + 1 Full Workshop Day
A and B C and D or
$1,095
Payments
A confirmation letter and invoice will be sent upon receipt of your registration. Please note that full payment must be received prior to the event. Only those delegates whose fees have been paid in full will be admitted to the event. You can pay by company cheques or bankers draft in Dirhams or US$. Please note that all US$ cheques and drafts should be drawn on a New York bank and an extra amount of US$ 6 per payment should be added to cover bank clearing charges. In any event payment must be received not later than 48 hours before the Event. Entry to the Event may be refused if payment in full is not received. Credit card payment If you would like to pay by credit card, please tick here and a member of our team will contact you to take the details
Pricing Promotions: Group Booking Discounts for full conference registrations up to 25%. *No 2 discounts can be combined
DELEGATE DETAILS
Name: .............................................................................................................................................................................................................. Job Title: ......................................................................................................... Email: ..................................................................................... Tel: ..................................................... Fax: .................................................... Mobile: .................................................................................. Name: .............................................................................................................................................................................................................. Job Title: ......................................................................................................... Email: ..................................................................................... Tel: ..................................................... Fax: .................................................... Mobile: ..................................................................................
Cancellation
If you are unable to attend, a substitute delegate will be welcome in your place. Registrations cancelled more than 7 days before the Event are subject to a $200 administration charge. Registration fees for registrations cancelled 7 days or less before the Event must be paid in full. Substitutions are welcome at any time.
COMPANY DETAILS
Company: ............................................................................................................................................................................................................ Address: ................................................................................................................................................................................................................ Postcode: ................................................................................. Country: ........................................................................................................... Tel: .............................................................................................. Fax: ................................................................................................................. No. of employees on your site: 1000+ 500-999 250-499 50-249 0-49 YES, I would like to receive information about future events & services via e-mail ................................................................. Nature of your company's business: ..........................................
Event Venue:
Dusit Thani Hotel, Dubai, UAE Tel: 971-4-3433333 Accommodation Details We highly recommend you secure your room reservation at the earliest to avoid last minute inconvenience. You can contact the IIR Hospitality Desk for assistance on: Tel: +971-4-4072693 Fax: +971-4-4072517 Email: hospitality@iirme.com Dubai is extremely busy during these dates due to Airshow. Please secure your registration at your earliest by getting in touch with our hospitality department
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