Data sheet H-5480-8200-02-A

RMP40 ultra-compact radio machine probe

www.renishaw.com/rmp40

RMP40 bringing probing benefits to a wider range of CNC machine tools

RMP40 is the latest radio transmission probe from Renishaw. By combining the proven Frequency Hopping Spread Spectrum (FHSS) transmission of the highly successful and award-winning RMP60 probe with the ultracompactness of the award-winning OMP40, the RMP40 can be used across a wide range of machine tool applications.

Benefits
Ultra-compact At only 40 mm in diameter and 50 mm in length, the RMP40 pairs the ultra-compactness of the OMP40 with Renishaws FHSS radio transmission. This combination makes the RMP40 ideally suited for use on all sizes of machine tools, particularly multi-axis and mill-turn applications in which line-of-sight between the probe and its interface cannot be maintained. Robust and reliable The RMP40 continues Renishaws high standards for reliability and is designed to resist the harshest machine conditions. Multiple probe mode Multiple probe mode is available to allow individual application of multiple probes with a single RMI receiver. Simple retrofit Utilising the same shank mounting arrangement as the OMP40 and OMP40-2, this new product gives existing users a simple retrofit option for radio transmission.

Features
Meets the radio regulations of the EU and countries including the USA, Japan and Canada. Probe repeatability of 1.0 m (0.00004 in) is certified at 480 mm/min (1.57 ft/min) with a 50 mm (1.97 in) stylus. Error-free channel hopping radio transmission. Incorporates Renishaw's Trigger Logic. This allows configurable probe settings to be changed by systematically deflecting the stylus until the correct colour configuration is observed on the LED display. Powered by two AA Lithium Thionyl Chloride (3.6 V) batteries. Battery life is in excess of 400 hours continuous use, or in excess of 170 days at 5% usage. The probe turn-on method is configurable between M code or spin-on. The probe turn-off method is configurable between M code, spin-off and timer-off. The probe is sealed to IPX8 and designed for the machine tool environment.

Data sheet RMP40

Typical probe system

CNC machining centre spindle RMI interface RMI mounting bracket

RMP40 inspection probe Cable

CNC machine control

Stylus Typical tool setting probe

Power supply unit Cable

Power supply unit

Workpiece

Interface unit

Probe modes
The RMP40 probe can be in one of three modes: 1. Standby mode The RMP40 is waiting for a switch-on signal to be received; 2. Operational mode Activated by one of the switch-on methods described below. In this mode the RMP40 is now ready for use; 3. Configuration mode The Trigger Logic configuration method allows the following settings to be configured.

Probe settings
Multiple probes RMP40 probes can be configured, using Trigger Logic, to have the same radio ID. This allows multiple radio probes to be used with a single RMI (spin-on is required). Acquisition mode System set-up is achieved using Trigger Logic and powering on the RMI. Partnering is only required during initial system set-up and can take place anywhere within the operating envelope.

Switch-on / switch-off methods

RMP40 switch-on method Switch-on options are configurable Radio-on Radio switch-on is commanded by machine output. RMP40 switch-off method Switch-off options are configurable Radio-off Radio switch-off is commanded by machine output. A timer automatically switches the probe off 90 minutes after the last trigger if it is not turned off by machine output. Timer-off (timeout) Timeout will occur 12, 33 or 134 seconds (user configurable) after the last probe trigger or reseat. Spin-on Spin at 500 rev/min for 1 second minimum. Spin-off Spin at 500 rev/min for 1 second minimum. A timer automatically switches the probe off 90 minutes after the last trigger if it is not spun. Timer-off (timeout) Timeout will occur 12, 33 or 134 seconds (user configurable) after the last probe trigger or reseat. 2 seconds maximum. Note: The 2 seconds starts from the moment the spindle reaches 500 rev/min. Switch-on time 1 second maximum Note: This assumes a good radio communication link. In a poor RF environment this may rise to a maximum of 3 seconds.

Performance envelope
The RMP40 transmission envelope and range is shown below. The probe system should be positioned so that the optimum range can be achieved over the full travel of the machines axes including the tool magazine. It is recommended to face the RMI in the direction of the machine spindle and tool magazine. If the probe is not in range when in the tool magazine, use spin switch-on. If radio switch-on is used in this case, it could take up to 30 seconds to start the probe. The RMP40 and RMI must be within a mutual operating envelope. The operating envelope shows line-of-sight performance. However, radio transmission does not require line-of-sight as long as any reflected radio path is less than the 15 m (49.2 ft) system operating range.

Range metres (feet) OPERATING AND SWITCH-ON/OFF RMP40

45 30 10 (33) 5 (16) 75 60 75 15 (49) 60 45 30 30 45 60

75

15 (49)

10 (33)

RMI
5 (16)

15

15

15

0 15

5 (16)

15

15

10 (33) 30

30 45 60 75 90 75 60 45

30

45 60

15 (49) 75

Data sheet RMP40

Dimensions
50 (1.97) 19 (0.75) 40 (1.57) Battery cassette 12.5 12.5 +Z Probe status LEDs 50 (1.97) A range of probe-ready shanks is available from Renishaw X Y Stylus overtravel limits Stylus length 50 (1.97) Dimensions given in mm (in) 100 (3.94) X/Y 12 (0.47) 22 (0.87) +Z 6 (0.24) 6 (0.24)

M4 stylus

Specification
Principal application Dimensions Length Diameter Weight (without shank) With batteries Without batteries Transmission type Radio frequency Switch-on methods Switch-off methods Spindle speed (maximum) Operating range Receiver/interface Sense directions Uni-directional repeatability maximum 2 value in any direction Stylus trigger force XY low force XY high force Z Stylus overtravel XY plane +Z plane IP rating Battery types Battery reserve life Low battery indication Dead battery indication Workpiece inspection and job set-up on all sizes of machining centre 50 mm (1.97 in) 40 mm (1.57 in) 250 g (8.81 oz) 230 g (8.11 oz) Frequency Hopping Spread Spectrum (FHSS) radio 2400 MHz to 2483.5 MHz Radio M code, spin Radio M code, spin, timeout 1000 rev/min Up to 15 m (49.2 ft) RMI combined antenna, interface and receiver unit Omni-directional X, Y, +Z 1.0 m (0.00004 in) is certified at 480 mm/min (1.57 ft/min) using a 50 mm (1.97 in) long stylus.

0.50 N 50 gf (1.8 ozf) 0.90 N, 90 gf (3.2 ozf) 5.85 N, 585 gf (20.6 ozf) 12.5 6 mm (0.24 in) IPX8 (EN/IEC60529)

The stylus trigger force is the force exerted on the component when the probe triggers. However, the maximum force applied to the component will occur after the trigger point and will be greater than the trigger force. The magnitude depends on a number of factors affecting probe overtravel including measuring speed and machine deceleration. If the forces applied to the component are critical, contact Renishaw for further information.

2 x AA (3.6 V) Lithium Thionyl Chloride Approximately one week after a low battery warning is first given Blue flashing LED in conjunction with normal red or green probe status LED Constant or flashing red

Typical battery life

Spin switch-on Standby life 5% usage (72 minutes/day) 150 days Radio switch-on Standby life 5% usage (72 minutes/day) 170 days 450 hours Continuous use

240 days

290 days

Probe status LEDs

LED colour Flashing green Flashing red Flashing green and blue Flashing red and blue Constant red Flashing red or Flashing red and green or Sequence when batteries are inserted Probe status Probe seated in operating mode Probe triggered in operating mode Probe seated in operating mode low battery Probe triggered in operating mode low battery Battery dead Graphic hint

Unsuitable battery

RMP40M modular system

RMP40M is a special modular version of RMP40. It enables probe inspection of part features inaccessible to RMP40, by fitting selected adaptors and extensions as shown below.

LPE3 extension bar (150 mm)

LPE2 extension bar (100 mm)

RMP40M module
RMP

LPE1 extension bar (50 mm)

LP2 probe M4 stylus

43798

40M

MA4 90adaptor

Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United Kingdom

T +44 (0)1453 524524 F +44 (0)1453 524901 E uk@renishaw.com www.renishaw.com

RMP40M dimensions
Dimensions given in mm (in) 54.00 (2.13) 50.00/100.00/150.00 (1.97/3.94/5.91) 40.75 (1.60)

0M

MA

40.00 (1.57)

25.00 (0.98)

Parts list (Please quote the part number when ordering equipment)
Type RMP40 RMP40M module Batteries Stylus Tool kit Battery cassette Cassette seal RMI Mounting bracket Styli tool LP2 LPE1 LPE2 LPE3 MA4 Part number A-5480-0001 A-5628-0001 P-BT03-0007 A-5000-3709 A-4071-0060 A-4071-1166 A-4038-0301 A-4113-0050 A-2033-0830 M-5000-3707 A-2063-6098 A-2063-7001 A-2063-7002 A-2063-7003 A-2063-7600 Description RMP40 probe with batteries, tool kit and quick-start guide (factory set to radio-on / radio-off). RMP40M module with batteries, tool kit and quick-start guide (factory set to radio-on / radio-off).

AA Lithium Thionyl Chloride (LTC) batteries (pack of two).

PS3-1C ceramic stylus 50 mm long with 6 mm ball. Probe tool kit comprising 1.98 mm stylus tool, 2.0 mm AF hexagon key and shank grub screws (x 6). RMP40 battery cassette kit. Battery cassette housing seal. RMI side exit with 15 m (49.2 ft) cable, tool kit and user's guide. Mounting bracket with fixing screws, washers and nuts. Tool for tightening / releasing styli. LP2 probe. LPE1 extension bar - 50 mm long. LPE2 extension bar - 100 mm long. LPE3 extension bar - 150 mm long. MA4 90 adaptor assembly.

Publications. These can be downloaded from our web site at www.renishaw.com RMP40 Styli Software features Software list Taper shanks RMI A-5480-8501 H-1000-3200 H-2000-2289 H-2000-2298 H-2000-2011 H-2000-5220 Quick-start guide: for rapid set-up of the RMP40 probe, includes CD with installation guides. Technical specification: Styli and accessories. Data sheet: Probe software for machine tools illustrated features. Data sheet: Probe software for machine tools list of programs. Data sheet: Taper shanks for machine tool probes. Installation and user's guide: RMI radio machine interface.

For worldwide contact details, please visit our main web site at www.renishaw.com/contact
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT. 2010 - 2011 Renishaw plc. All rights reserved. Issued 07.11

*H-5480-8200-02*
Part no. H-5480-8200-02-A