Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Shopping Malls
Factories
Commercial Showrooms
Hypermarkets
Offce Buildings
Warehouses
Convention Centers
Sports Arenas
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Poultry Farmhouses
Zamil Steel Pre-Engineered Building System
Value. Strength. Flexibility.
www.zamilsteel.com
10
Zamil Pre-Engineered Steel Buildings
ZS PEB Division Engineers:
Project Excellence is Our Top Priority
Zamil Steel Pre-Engineered Buildings
are simple and economical in
design, yet fully functional and
diverse in purpose. When it comes
to innovations in engineering,
Zamil Steel sets the standard for
other PEB companies. The entire
engineering/detailing process is 100%
computerized.
Our engineers work diligently to
provide accurate calculations that are
completely explained and referenced.
They strive for comprehensiveness
and clarity, mindful that their work
must be easily understood by
consultants at locations around the
world.
We meet and exceed international
quality and design standards
Unless otherwise required, all ZS
buildings are designed and
manufactured in accordance with the
following US codes:
Low Rise Building Systems Manual
(MBMA Metal Building
Manufacturers Association Inc.)
Manual of Steel Construction,
Allowable Stress Design
(AISC American Institute of Steel
Construction Inc.)
Cold Formed Steel Design Manual
(AISI American Iron and Steel
Institute)
Structural Welding Code - Steel
(AWS American Welding Society)
The engineering groups of Zamil
Steel collaborate from six different
countries via electronic connections.
They provide our clients with design
calculations, approval drawings,
erection drawings and other
documents essential to the successful
completion of every project.
Zamil Steel meet and exceed
international quality and
design standards
11
www.zamilsteel.com
The talented group of engineers and
architects that makes up our R&D
Department work within a culture that
fosters idea generation and perfection
to the fullest. The end result is a
consistent fow of design, process and
product innovations, bolstering the ZS
position as a global industry leader.
When you choose Zamil Steel
Pre-Engineered Buildings, you can be
certain that your project will beneft
from the dedicated efforts of our
Product Research and Development
Department.
We apply new ideas to every area of
the company
These are just a few of the core
initiatives that occupy the resources
and talents of the Zamil Steel R&D
department:
Refne details to constantly raise
economical, safety and aesthetic
standards
Develop software that improves
customer service
Search for and test the viability of
new products to complement and
enhance our existing PEB systems.
We consistently focus on learning
and training
Zamil Steel R&D professionals
know that innovation needs to be
shared throughout the company
to achieve maximum success.
Thats why learning is an ongoing
activity throughout the Zamil Steel
organization. The Products Research
& Development Department engages
in continuous training programs
for all technical staff, in addition
to providing extensive technical
training to new sales executives and
engineers.
The ZS PEB Research and Development Department:
Constantly Engaged in Product Innovation
Zamil Steel promotes
a culture rich in new ideas
and innovation
12
Zamil Pre-Engineered Steel Buildings
Our Professionals Provide Unparalleled Sales,
Customer Service and Project Management
Zamil Steel serves its customers
through a growing global network
of Local Area Offces. These centers
accommodate the personnel needed
to complete your project quickly and
effciently. Visit www.zamilsteel.
com/peb for the location of the offce
nearest you.
Local Area Offces provide the
following:
Instant Information
An Area Sales Manager, Sales
Support Engineer, and Erection
Coordinator located nearby can
address your needs immediately and
thoroughly.
Quick Cost Quotes
Over 80% of the inquiries we receive
regarding price are answered within
four working days by Area Sales
Offces.
Complete Quotes
Every quote is supplied complete
with proposal drawings for your
verifcation, ensuring that your order
is processed according to your exact
specifcations.
Fastest Delivery
Due to the effcient engineering
systems, huge manufacturing
capacity and sustained high stock
levels of raw material, our buildings
are designed, detailed, fabricated
and shipped in record time. Well do
everything possible to help meet your
target date.
Expert Site Coordination
An erection coordinator from our
Local Offce nearest to you will
address your site needs once your
materials arrive. The coordinator will
inspect your building site and give
advice according to Zamil Steels
proven, stringent erection methods.
Certifed Builders
Visit www.zamilsteel.com/peb to
search for a certifed builder in your
area. These builders work closely
with our Area Offces, who monitor
their progress to ensure that Zamil
Steel standards of quality are met
throughout the project.
Project Management Department
Project Management Department is
responsible for certain projects with
special needs and requirements that
includes the Supply and/ or Erection
in the scope of work by Zamil Steel.
Services include but not limited to:
1. Prepare & submit the Site Quality
Plan for the project including the
erection method statement &
rigging plans.
2. Prepare detailed schedule
showing the project priorities with
delivery and erection sequences.
3. Monitor & control the site progress
and milestones including change
orders.
4. Prepare comprehensive daily,
weekly & monthly site reports.
13
www.zamilsteel.com
The Highest Quality Materials
Zamil Steel leads the industry in
supplying upgraded materials for our
building components. We offer unique
features including:
Plain Galvalume roof cladding
Coated cladding material
Hot-dip galvanized connection bolts
Hot-dip galvanized anchor bolts
Self drilling fasteners
Optional pre-galvanized material
for secondary members.
Strict quality control procedures are
maintained in order to insure the
utmost consistency in the quality of
Zamil Steels materials. The Quality
Control department has the best
engineers, tools and facilities to
conduct the quality policy of Zamil
Steel in accordance with international
standards and best practices.
Zamil Steel provides you the
highest quality materials
ZS PEB Sytems are Governed by the
Highest Quality Control Standards
14
Zamil Pre-Engineered Steel Buildings
We Build Solid Structures and
Lasting Partnerships
At Zamil Steel, our goal is not merely
to win your current business, but
to establish a lasting, benefcial
partnership that meets all of your
current building needs. We know that
if every member of our staff works to
earn your trust and confdence we
will win your future business.
The following pages provide
important technical information about
our products. For greater detail, refer
to the Zamil Steel Technical Manual
for Pre-engineered Buildings. Please
feel free to contact a Zamil Steel
representative if you have questions,
and be sure to visit www.zamilsteel.
com/peb for additional informational
resources.
The PEB System:
Technical Data
15
Pre-engineered buildings are defned by
the following basic parameters: Building
Width, Length, Height, Roof Slope, End
Bay Length, Interior Bay Length and
Design Loads.
Building Length
Building length is the distance between
the outside fanges of endwall columns in
opposite endwalls. It is a combination of
several bay lengths.
Building Height
Building height is the eave height, which
is usually the distance from the bottom of
the main frame column base plate to the
top outer point of the eave strut. When
columns are recessed or elevated from the
fnished foor, eave height is the distance
from the fnished foor level to the top of
the eave strut.
Building Width
No matter what primary framing system
is used, the building width is defned as
the distance from outside of eave strut of
one sidewall to outside of eave strut of the
opposite sidewall.
Roof Slope (x/10)
This is the angle of the roof with respect
to the horizontal. The most common roof
slopes should not be less than 0.5/10.
Any practical roof slope is possible.
End Bay Length
This is the distance from the outside of
the outer fange of endwall columns to
the center line of the frst interior frame
column.
Basic Building Parameters
3
16
Zamil Pre-Engineered Steel Buildings
Interior Bay Length
This is the distance between the center
lines of two adjacent interior main frame
columns. The most common bay lengths
are 6, 7.5, and 9 meters. Any bay length is
possible up to 15 meters.
Design Loads
Unless otherwise specifed, ZSIs
Pre-Engineered Buildings are designed for
the following minimum loads:
Roof Live Load: 0.57 kN/m2
Design Wind Speed: 110 km/h
Design parameters of snow loads,
earthquake loads, collateral loads, crane
loads or any other loading condition must
be specifed when requesting a quotation.
Loads are applied in accordance
with American codes and standards
applicable to pre-engineered buildings
unless otherwise requested at the time of
quotation.
For more detailed information, please
refer to the Zamil Steel Technical Manual
for Pre-Engineered Buildings.
www.zamilsteel.com
PURLIN SPACING
17
Zamil Steel Pre-Engineered Buildings are
constructed using a variety of framing
systems. The diagrams on this page
illustrate those most commonly employed.
They are symmetrical at the ridge line.
Asymmetrical and non-equal Multi-span
Framing Systems are also available.
Please consult with your Zamil Steel
representative nearest to you about your
specifc project requirements.
Primary Framing Systems
Clear Span (CS) Arched Clear-Span (AS)
Multi-Span 1 (MS-1) Arched Multi-Span (AMS-1)
Multi-Span 2 (MS-2) Single Slope (SS)
Multi-Span 3 (MS-3) Roof System (RS)
Lean-To (LT) Multi-Gable (MG)
18
Zamil Pre-Engineered Steel Buildings
Structural Subsystems
This section contains few subsystem
examples of actual Zamil Steel Pre-
Engineered Buildings, along with simple
sketches of some of their structural
confgurations. For complete and detailed
information, please refer to the Zamil Steel
Technical Manual for Pre-Engineered
Buildings.
Endwall Roof Extension
Sidewall Roof Extension
www.zamilsteel.com
Roof Platform
19
Structural Subsystems
Canopy
Curved Eave with Projection
(without valley gutter)
Curved Eave without Projection
(with valley gutter)
20
Zamil Pre-Engineered Steel Buildings
Structural Subsystems
www.zamilsteel.com
Transverse Partition
Parapet Fascia
Vertical Fascia with Back Up Panel
and Valley Gutter
21
Top & Bottom Curved Fascia
Structural Subsystems
Bottom Curved Fascia
Center Curved Fascia
22
Zamil Pre-Engineered Steel Buildings
Building Accessories
Zamil Steel Pre-Engineered Buildings
can be designed with your choice of a
variety of attractive and architecturally
sound accessory options. Windows,
doors, natural lighting and ventilation
accessories are available to ft almost any
of your requirements.
Here are a few examples, as they appear
in existing buildings. Please refer to the
Zamil Steel Technical Manual for complete
details and applications for your particular
project.
Personnel Door
Roof Skylight
Roll-up Door
Ridge Ventilator
Fixed Louver
Insulation
Sliding Door
Power Ventilator
Window Adjustable Louver
Wall Light
Roof Curb
Shown supporting a Power Ventilator
www.zamilsteel.com
Turbine Ventilator
23
For buildings that require a crane
system, Zamil Steel supplies the column
or rafter brackets. The crane runway
beams for top-running and underhunge
crane systems will be supplied by Zamil
Steel. For mono-rail crane systems the
runaway beam is supplied by the crane
supplier. The customer needs to supply
complete crane system details, data and
supplier name, for the accurate design
and estimation of all crane supporting
buildings.
Crane Systems
Underhung Crane
Top Running Crane
Monorail Crane
24
Zamil Pre-Engineered Steel Buildings
Mezzanine Systems
The standard Zamil Steel mezzanine
framing system consists of a steel deck
supported by joists framed onto main
mezzanine beams. The main beams
may also be supported by intermediate
columns if dictated by design loads. The
top fange of the joists fts immediately
below the top fange of the primary
beams.
Applied foor loads, such as dead, live
and collateral loads along with mezzanine
column spacing, can affect the economy
of a mezzanine system. Our Zamil Steel
representative nearest to you can help
you to determine the most economical
mezzanine design and column spacing for
your project.
Unless otherwise specifed, the primary
mezzanine beams should run across the
width of the building parallel to the main
frame rafters. Joists should run parallel
to the roof purlins along the length of the
building.
Multi-level mezzanines, including features
such as interior equipment platforms,
catwalks, foor openings and staircases
are also available. It is important to make
the data for these requirements available
to our Zamil Steel representative nearest
to you at the time of quotation.
Mezzanine Beam Connection
to Main Frame Column
Mezzanine Joist Connection
to Mezzanine Beam
Joist Connection
to Endwall Column
Mezzanine Plan
Mezzanine Floor View
www.zamilsteel.com
25
Structural Components
High grade steel plate conforming to
ASTM A 572M Grade 345. Factory painted
with a minimum of 35 microns (DFT) of
corrosion protection primer.
Primary Built Up Members
Minimum Yield Strength is 34.5 kN/ cm2
Secondary Members
Minimum yield strength is 34.5 kN/ cm2
Bracing Systems
High grade steel conforming to ASTM A
607 Grade 50 or equivalent, available in
1.5 mm, 1.75 mm. 2.0 mm, 2.25 mm, 2.5 mm
and 3.0 mm thickness. Factory painted
with a minimum of 35 microns (DFT)
of corrosion protection primer, or pre-
galvanized fnish.
The system shown is cable bracing,
manufactured from ASTM A 475 extra
high strength galvanized strands.
60
60
60
26
Zamil Pre-Engineered Steel Buildings
Panels
The panels used in the construction of
Zamil Steel Pre-Engineered Buildings are
composed of the following:
Base metal of either Galvalume coated
steel conforming to ASTM A 792M
Grade 345B or aluminum conforming
to ASTM B 209M Alloy 3003 Temper H26.
Galvalume coating is 55% Aluminum
and about 45% Zinc by weight.
An exterior surface coating on painted
panels of 25 microns of epoxy primer
with a highly durable polyester fnish.
An interior surface coating on painted
panels of 12 microns of epoxy primer
and modifed polyester or foam spec.
Single Skin Panels
Minimum Yield Strength is 34.5 kN/cm
2
www.zamilsteel.com
Type S Profle
Type ZW Profle
Type G Profle
All dimensions are in millimeters.
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27
Insulated Panels
The outer and inner metal skins of
Insulated Panels conform to the same
specifcations as the single skin painted
panels described above. In addition,
Insulated Panels have a factory injected
polyurethane core. Thermal transmission
data can be found in the Zamil Steel
Technical Manual on Pre-Engineered
Buildings.
Liner panels have one metal skin surface
with polystyrene foam board adhered to it
for better insulation.
Tempcon Roof & Wall Panel
Ex Liner Panel
All dimensions are in millimeters.
INNER SKIN PANEL OR ALUMINUM FOIL
T= 30, 40, 50, 75, 100 mm
49
INNER SKIN PANEL OR ALUMINUM FOIL
T= 30, 40, 50, 75, 100 mm
49
Dx Liner Panel
INNER SKIN PANEL OR ALUMINUM FOIL
T= 30, 40, 50, 75, 100 mm
49
Temparch Wall Panel
INNER SKIN PANEL OR ALUMINUM FOIL
T= 30, 40, 50, 75, 100 mm
49
Liner Panels
28
Zamil Pre-Engineered Steel Buildings
Standard Panel Colors
Panels are available in the below listed
standard colors of Zamil Steel. Please refer to
the Zamil Steel Panel Chart, as actual colors
may vary from these printed samples.
Plain Galvalume Steel and Plain Aluminum
panels are available in nominal thickness
of 0.5mm and 0.7 mm, and in all standard
colors of Zamil Steel.
Panels can be specially ordered to meet any
base metal specifcation, coating, fnish, color
and thickness. Your Zamil Steel representative
can provide complete information on price
and delivery.
www.zamilsteel.com
- The shown colors closely approximate actual coating colors.
Frost White
Arabian Beige
Cactus Green
Leaf Green
Daisy Yellow
Royal Blue
Flame Red
29
1
2
1
2
1
2
1
2
1
2
Roof Drainage Components
Eave Gutters
Eave gutters and downspouts are made
from the same material as standard Zamil
Steel single skin panels and available in
all standard panel colors.
Valley Gutters
Valley gutters are also available, and
made from 1 mm thick plain galvanized
coils. Zamil Steel does not supply internal
downspouts for valley gutters.
High-Low Valley Gutter
Common Eave Valley Gutter Maxseam Eave Gutter
Eave Gutter
Downspout Section
All dimensions are in millimeters.
4
1
2
30
Zamil Pre-Engineered Steel Buildings
Outside Corner Trim
Drip Trim
Expansion Join Trim
Eave Trim
Framed Opening Trim
Cap Fashing
Hood Trim
Gable Trim
www.zamilsteel.com
Standard Trims
Zamil Steel offers customers a variety of
standard trims that provide a seamless
fnished look and style to the cladding
of their pre-engineered buildings. Those
most commonly used are illustrated below.
Trims are made from the same materials
as standard Zamil Steel panels and
available in all Zamil Steel standard panel
colors.
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
2
5
10 HEM
60
1
2
8
38
1
2
2
1
0
2
0
1
6
1
0
1
8
5
2
0
1
6
2
0
1
6
All dimensions are in millimeters.
31
Sundry Items
Various hardware items required for the
erection and fnishing of your Zamil Steel
Pre-Engineered Building are supplied
for your convenience. Here are just a few
items that are commonly used.
Fasteners
Nuts & Bolts
Sealants & Closures
Hillside Washers
Anchor Bolts
32
Zamil Pre-Engineered Steel Buildings
Value, strength and fexibility are evident
in every Zamil Steel Pre-Engineered
Building. But diversity of purpose is
obvious as well. In countries around the
world, pre-engineered steel buildings are
being used as:
Factories
Commercial Showrooms
Supermarkets
Offce Buildings
Warehouses
Convention Halls
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Restaurants
Schools
Almost any one, two, or
three storey building
Look carefully at the following pages
the photos youll see represent a small
selection of the 40,000 buildings designed
and manufactured by Zamil Steel since
its foundation in 1977. Note the diversity of
purpose, size, design and style. We hope to
add your building to our list of successful
projects in the years to come.
www.zamilsteel.com
Diversity of Purpose
Rocell Bathware Ltd - Colombo, Sri Lanka
KAIKCO Showrooms - Ahmadi, Kuwait
Aircraft Shelter/Hangar - Riyadh, Saudi Arabia
Hanoi Golf Club - Vietnam
* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.
33
Nissan Showroom - Ahmadi, Kuwait
Doha Taxi / Qatar National Hotel - Qattar
Architecs & Const. Service J/S Co. - Acsc - Vietnam
Obayashi co. - Hardware Factory, Vietnam
NPK Fertilizer Factory - Malaysia
Ramis Trading Co. - Sharja, UAE
Mall of Arabia - Jeddah, Kingdom of Saudi Arabia
Atlas Corp. - Bucharest, Romania
34
Zamil Pre-Engineered Steel Buildings
Zamil Steel maintains a
network of more than 65
area offices and 51 certified
builders around the world
www.zamilsteel.com
Dn Hybrid Pte. Ltd. - Singapore
Manar Coil Painting Plant - Damascus, Syria
Urea Storage, Sohar Fertilizer Project - Sohar, Oman
Bristish-American Tobaco-Vinataba Jv Ltd - Vietnam
Vina Tawana Container Co., Ltd. - Vietnam
Villaggio/ Business Trading Co. - Doha, Qattar
Sari Mall - Jeddah, Kingdom of Saudi Arabia
* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.
35
Sales Offces, Builders and Agents
Zamil Steel Network
Bahrain : Manama
Bangladesh : Dhaka
Cambodia : Phnom Penh
China : Dailan
: Qingdao
: Shanghai
India : Pune
: Mumbai
: Chennai
: Cochin
: Hyderabad
: Bangalore
: Ranchi
Indonesia : Batam
: Jakarta
: Makassar
Iraq : Basra
Japan : Tokyo
: Yokohama
Jordan : Amman
Korea : Seoul
Kuwait : Kuwait City
: Safat
: Salmiya
Laos : Vientiane
Lebanon : Tripoli
Malaysia : Darul Iman
: Johor
: Kota Kinabalu
: Kuala Lumpur
: Penang
: Sabah
: Sarawak
Myanmar : Mandalay
: Pyinmana
: Yangon
Oman : Muscat
: Ruwi
: Seeb Airport
Pakistan : Karachi
: Lahore
Palau : Koror
Philippines : Cebu
: Davao
: Manila
: Quezon City
Qatar : Doha
Saudi Arabia : Al Khobar
: Dammam
: Jeddah
: Riyadh
: Tabuk
Singapore : Singapore
Sri Lanka : Colombo
Syria : Damascus
Taiwan : Taipei
Thailand : Bangkok
UAE : Abu Dhabi
: Dubai
: Ras Al Khaimah
: Sharjah
Vietnam : Da Nang
: Haiphong
: Hanoi
: Ho Chi Minh
: Nam dinh
Yemen : Mukalla
: Sanaa
Australia
Australia : Sydney
North America
USA : Houston
South America
Uruguay : Montevideo
Algeria : Algiers
Egypt : Cairo
Ethiopia : Addis Ababa
Ivory Coast : Abidjan
Libya : Tripoli
Senegal : Dakar
Sudan : Khartoum
Tanzania : Dar-es-Salaam
Cyprus : Nicosia
Czech Rep. : Prague
: Praha
Greece : Athens
: Neo Psychiko
Hungary : Budapest
Luxembourg : Luxembourg
Poland : Warsaw
Portugal : Porto City
Romania : Bucharest
: Iasi
Spain : La Coruna
: Madrid
Ukraine : Kiev
Asia
Africa
Europe
36
Zamil Pre-Engineered Steel Buildings
www.zamilsteel.com
Statements, descriptions, specifcations and dimensions contained herein are in effect as of the date of this issue. Zamil Steel
reserves the right to make material subtitutions and changes in specifcations and construcion methodology as and when
deemed necessary.
Area Offces
Saudi Arabia : Dammam
: Riyadh
: Jeddah
Kuwait : Kuwait City
Bahrain : Manama
Qatar : Doha
UAE : Dubai
: Abu Dhabi
Oman : Muscat
Yemen : Sanaa
Jordan : Amman
Syria : Damascus
Iraq : Baghdad
Bangladesh : Dhaka
Pakistan : Lahore
Sri Lanka : Colombo
India : Pune
: Mumbai
: New Delhi
: Hydrabad
: Chennai
: Bangalore
Greece : Athens
Romania : Bucharest
Poland : Warsaw
Czech Rep. : Prague
Spain : Madrid
Luxembourg : Mersch
Egypt : Cairo
Sudan : Khartoum
Nigeria : Port Harcourt
Algeria : Algiers
Senegal : Dakar
Ghana : Accra
Tanzania : Dar-es-Salaam
Ethiopia : Addis Ababa
Libya : Tripoli
Vietnam : Ho Chi Minh City
: Hanoi
: Haiphong
: Danang
Thailand : Bangkok
Malaysia : Kuala Lumpur
: Johor Baru
: Kota Kinabalu
Singapore : Singapore
Myanmar : Pyinmana
: Yangon
Indonesia : Jakarta
: Batam
Philippines : Manila
Laos : Vientiane
Cambodia : Phnom Penh
Japan : Tokyo
Head Offce
Address : P. O. Box 877 Dammam 31421 Saudi Arabia
Tel : (966 3) 847 1840
Fax : (966 3) 847 1291
E-mail : PEBMarketing@ZamilSteel.com
Web : www.zamilsteel.com
Issued May 2010