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Contents

Introduction Objectives And Product Rolform Colorseal Rolform Proiles Seal Deck Seal Klip Seal Orb Seal Klad Seal Tile Seal Form Curved Seal Orb 3 2 1 6 8 9 13 17 21 24 28 34 31 Installation Notes Seal Klip Seal Tile Fasteners Fastening Installation Guidelines Technical Information

41 42 44 45 49 46 47 50 51 53 52

INTRODUCTION
produce metal rooing, wall cladding and rain-water goods. It is one of the irst such companies in Malaysia to have fully local participation and technology. these new materials to enable Architects to express their ideas in all shapes and forms of roof.

Rolform Sdn Bhd was locally incorporated in 1979 by a group of Engineering Professionals to

Rolform has since ventured into the high-end rooing and walling works utilizing new innovative materials and standing seam proile. Again we are one of the irst rooing companies to venture into

Standard Flashing And Fixing Details Natural Lighting Acoustics And Heat Reduction Expansion Joints Location Map Curved Ridges For Low Pitched Roofs

Crimped Seal Form

Gutters And Downpipes

38

Projects Reference (refer to attachments)

Rolforms Ofice and Factory, Kota Kemuning


1

Our Objectives
We are committed to: (a) consistently provide the best quality metal rooing and wall cladding sheets to the construction (b) supply other metal formed products to the construction and building industry (c) assist in the governments policy of increasing the production of industrial goods in Malaysia. and building industry

Rolforms Colorseal proiles are formed from prepainted steel sheets produced by an integrated 6 stage process namely: 1. Zinc coating by hot-dip process to protect base material 3. Primer paint coating 6. Baking of top coat 4. Baking of primer coat 5. Finishing or top coat paint 2. Phosphate treatment to provide a suitable surface for paint adhesion

ROLFORM COLORSEAL

Our PRODUCT
We have the following rooing proiles:(a) Seal Deck (d) Seal Klad (g) Curved Seal Orb (j) Seal Zip ** (i) (b) Seal Form (e) Seal Orb (h) Seal Tile (c) Seal Klip (f) Crimped Seal Fom (i) Seal Seam * Rolforms roof sheets and wall claddings come in the following inishes:(ii) Colorseal / Colorseal Xtra (Prepainted on zinc coated steel) (iv) Aluminium (Plain or Prepainted)* (v) Titanium Zinc (Prepatinated)* * see Seal Seam brochure ** contact Rolform Zincalume/Aluzinc/Galvalume (Alum-zinc alloy coated steel)

under a strict quality control at every stage of production, all to Japanese Industrial Standards (JIS) or equivalent. Standard Colorseal sheets are single-sided two-coat two-baked as shown in the illustration below. Rolform stocks a standard range of 5 - 8 colours. Other colours are available subject to minimum order quantities and delivery time.

Standard Colorseal Section

(iii) Prima Maju/Clean Colorbond (Prepainted on alum-zinc alloy coated steel)

(2 coat - 2 bake)

Zinc Coating Zinc Coating

Primer Primer

Top coat

Phosphate Base steel Phosphate Reverse coat

ROLFORM COLOrSEAL
PAINT QUALITY TEST
Test Items Cross cut erichsen test Bending test Surface coat hardness Salt Spray test Weathering test Chemical resistance Impact deformation test Testing methods Pencil scratches (Using pencils in JIS S6006) Dipped in 5% HCI (24 hours) the base metal face exposed JIS Z2371 continuous Dipped in 5% H2SO4 (24 hours) Bending test (180) according to JIS G3312 Dupont type impact test according to JIS G3312 Over 1,000 hours with Weather-O-Meter(JIS Z9117 7.5) Cross cut erichsen test (6mm Ni) Results Over H No peel off No peel off No peel off Normal Normal Normal

ROLFORM COLOrSEAL
ADVANTAGES OF COLORSEAL
1. Owing to its colour, Colorseal is obviously aesthetically superior to plain sheets. obviously superior to on-site painting. 2. The use of two contrasting colours further enhances the appearance of a building. 3. Being painted on zinc coated sheets, Colorseal naturally lasts longer than plain galvanised sheets. 4. Colorseal eliminates on-site painting and all the associated on-site surface preparations and is 6. Being oven-baked, it will not crack nor peel under the tropical weather. Notes: dull under the intense and punishing tropical weather. 5. The good appearance of Colorseal lasts longer than unpainted galvanised sheets which tend to

Solvent resistance

Rubbed by gauze soaked in M.E.K. and xylene until

Dipped in 5% NaOH (24 hours)

M.E.K.

Normal

Normal

20 times

1. Anti-dirt coating is also available subject to minimum order quantity - Colorseal Xtra Kindly consult our Sales & Marketing Ofice for information and assistance.

COLORSEAL SHEET SPECIFICATION


Base Material Galvanised Steel Standard Type Base Steel Thickness (mm) 0.42 0.35 0.30

JIS G3312 1979

Rooing

Primer & Top Coat (microns) 25 25 20

Painting

2. Special colors and other thicknesses can be arranged subject to minimum order quantity

Primer & Reverse Coat (microns) 12 12 7

Total Coated Thickness (mm) 0.47 0.40 0.35

ROLFORM PROFILES
1. A specially designed side lap prevents strong wind gusts from forcing rain water through the side lap.

FEATURES AND ADVANTAGES

2. The roofer does not need to observe the prevailing wind direction when laying the roof sheets. 3. Mastic sealing compound is not required for side laps. the side lap during installation. and leakage. ensure a long maintenance free service life. damage due to unduly long storage time. 5. Steel sheets are protected with alum-zinc or zinc coating by the continuous hot-dip process to

4. A new design side support rib gives extra strength to support the roofers weight without damaging 6. Proiles are available in custom-cut long lengths resulting in no end laps and no end lap wastage 8. For sheet lengths that are too long for transportation, they could be rolled on site. Faber Castell Factory, Subang

7. Orders can be easily arranged for rolling at short notice prior to ixing thereby eliminating likely

Side support rib

Side lap seal Cassina Sofa Showroom & Factory, Puchong

SEAL DECK
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 3 o Minimum Recommended Pitch

SEAL DECK
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Material Base steel thickness mm 0.42 0.42 Total coated thickness mm 0.47 0.47 Weight kg/m2, lb/ft2 4.63 4.54 0.951 0.932 Moment of Inertia (I) cm4/m, in4/ft. 4.62 0.033 Computed on base steel thickness only 2.48 0.046 5.48 Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.107

Zincalume Colorseal

Loading Capacity Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded)
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 3.68 24 5 1 2.80 9.19 48 10 2 2.25 7.39 73 15 3 1.96 6.43 97 20 4 1.76 5.78 122 25 5 1.62 5.31 146 30 6 1.50 4.92 170 35 7 1.40 4.61 195 40 8 1.32 4.35 220 45 9 1.25 6.58 244 50 10 1.19 5.96 268 55 11 1.14 5.54 293 60 12 1.10 5.02 317 65 13 1.06 4.81 341 70 14

27 mm

20 mm

20 mm

Effective Cover 750 mm (29.52)

70 mm

180 mm

25 mm

25 mm

20 mm

End span

NOTE:

delection (critical)

12.08 2.09

53.21 33.98 20.80 15.79 12.75 10.77 1.34 0.82 0.62 0.50 0.43

9.30

Recommended Maximum Support Spacings

Base Steel Thickness (mm) 0.42

Continuous span 1800 mm

1200 mm

Single span

Roof

Max. Cantilever 180 mm

2100 mm
9

Max. span

Wall

Example:

Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet). Approximate delection = (10 + 1) x 0.43 = 0.152 ins. = 3.861 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm

0.36

8.22

0.32

7.32

0.28

4.13

0.26

3.93

0.23

3.76

0.22

0.199

3.62

3.51

0.19

3.37

1.02 4.29

366 75

15

0.17

To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 6 which has a span closest to 5-6 and compute as follows:-

T e c h n i c a l Br o ch u r e Fif t h Ed it io n - 2009

10

SEAL DECK
S P E C I F I C AT I O N S

SEAL DECK
S P E C I F I C AT I O N S
Recommended roof pitch: min. 3

SEAL DECK Metal Decking for roof, wall, fascia and ceiling

Proile : The proile shall be Rolform Seal Deck with trapezoidal rib of 27 mm height; effective cover of 750 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. Non-Colored Finish The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST)

3.

(3a)

Colored Finish (with Anti-Dirt)

The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)

2.

(2a)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm alum/zinc alloy coating) The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(3b)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

Or

(2b)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150 gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

NATURAL CURVED SEAL DECK Metal Decking


- with minimum roof radius of 20 metre

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

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12

SEAL FORM
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 3 o Minimum Recommended Pitch

SEAL FORM
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Material Base steel thickness mm 0.42 0.42 Total coated thickness mm 0.47 0.47 Weight kg/m2, lb/ft2 4.68 4.59 0.958 0.939 Moment of Inertia (I) cm4/m, in4/ft. 4.06 0.030 Computed on base steel thickness only 3.19 0.061 4.22 Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.078

Loading Capacity Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded)
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 4.23 24 5 1 3.22 48 10 2 2.59 8.50 73 15 3 2.26 7.42 97 20 4 2.03 6.67 122 25 5 1.86 6.11 146 30 6 1.72 5.66 170 35 7 1.62 5.31 195 40 8 1.53 5.01 220 45 9 1.45 4.76 244 50 10 1.38 4.54 268 55 11 1.32 4.35 293 60 12 1.27 4.19 317 65 13 1.23 4.03 9.63 341 70 14

Zincalume Colorseal

19 mm

50 mm 23 mm

Effective Cover 740 mm (29.13)

45 mm

20 mm

19 mm

End span

Recommended Maximum Support Spacings

NOTE:

delection (critical)

106.35 60.29 41.76 31.93 25.86 21.67 18.84 16.76 14.73 13.40 12.14 11.20 10.26 4.19 2.38 1.64 1.26 1.02 0.86 0.74 0.66 0.58 0.53 0.48 0.44 0.40

13.89 10.25

Base Steel Thickness (mm) 0.42

Continuous span 1700 mm

1200 mm

Single span

Roof

Max. Cantilever 240 mm

2000 mm
13

Max. span

Wall

Example:

To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 7 in the above table which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 0.74 = 0.226 ins. = 5.74 mm (35 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm

Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet).

0.38

1.18 3.90 8.90

366 75

15

0.36

14

SEAL FORM
S P E C I F I C AT I O N S

SEAL FORM
S P E C I F I C AT I O N S
Recommended roof pitch: min. 3

SEAL FORM Metal Decking for roof, wall, fascia and ceiling
Material Choice: 1.

Proile : The proile shall be Rolform Seal Form with trapezoidal rib of 22 mm height; effective cover of 740 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

3.

(3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)

Colored Finish (with Anti-Dirt)

2.

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

Or

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

- with minimum roof radius of 20 metre

NATURAL CURVED SEAL FORM Metal Decking

Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

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SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 1 o Minimum Recommended Pitch

SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Base steel thickness mm 0.42 0.48 Total coated thickness mm 0.47 0.53
1 5

kg/m2, lb/ft2 5.37 5.99


3

Weight

Based on allowable stress of 10 T/in in and uniformly distributed load over continuous spans (alternate span loaded). (A) 0.42 mm B. S. T. Loading Capacity
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 12.86 41.6 1 5 1.64 24 3.92 24 2.90 9.51 48 10 2 2.40 7.87 73 15 2.10 6.89 97 20 4 1.88 6.17 122 25 5 1.72 5.64 146 30 6 5.25 170 1.6 35 7 4.92 195 1.5 40 8 4.62 1.41 220 45 9 4.39 1.34 244 50 10 4.20 1.28 268 55 11 4.03 1.23 293 60 12 3.87 1.18 317 65 13 3.74 1.14 341 70 14 3.61 1.10 366 75 15

1.09 1.22

Moment of Inertia (I) cm4/m, in4/ft. 7.61 8.50 0.056 0.062

Computed on base steel thickness only 2.58 2.89 0.048 0.054 7.21 8.03

Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.135 0.149

40 mm

220 mm

Effective Cover 660 mm (25.98)

220 mm

220 mm

(B) 0.48 mm B. S. T.
Imposed Load Max Span lb/ft m ft. mm in. Kg/m

End span (critical)

delection

23.3 2

0.92 48 10

16.2 3

0.64 73 15

12.5 4

0.49 97 20

10.0 5

0.39 122 25

8.40 6

0.33 146 30

7.30 7

0.29 170 35

6.40 8

0.25 195 40

5.60 9

0.22 220 45

5.10 10

0.20 244 50

4.70 11

0.18 268 55

4.30 12

0.17 293 60

4.00 13

0.16 317 65

3.70 14

0.15 341 1.2 70

3.50 15

0.14 366 75

Recommended Maximum Support Spacings

Base Steel Thickness (mm) 0.42 0.48

Continuous span 2000 mm 2200 mm

1500 mm 1600 mm

Single span

Roof

Max. Cantilever 200 mm 200 mm

2400 mm 2800 mm
17

Max. span

Wall

Example:

End span (critical)

delection

13.48 10.04 45.7 1.80 26.1 1.03

4.11

3.06

2.53 8.30

To obtain the delection of 5-6 span and imposed load of 10 lbs/ft for 0.42 mm B. S. T., refer to column 6 which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 0.33 = 0.117ins. = 2.972 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm

18.0

0.71

2.21 7.25

13.8

0.54

1.98 6.49

11.1

0.44

1.82 5.97

9.40

0.37

1.66 5.54

8.10

0.32

1.58 5.18

7.10

0.28

1.49 4.89

6.30

0.25

1.42 4.66

5.80

0.23

1.35 4.45

5.20

0.20

1.30 4.26

4.80

0.19

1.25 4.10

4.50

0.18

3.94

4.10

0.16

1.16

3.80

3.80

0.15

18

SEAL KLIP
T E C H N I C A L I N F O R M AT I O N

SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Recommended roof pitch: min. 1

SEAL KLIP Metal Decking for roof and fascia


Material Choice: 1.

Proile : The proile shall be Rolform Seal Klip with trapezoidal rib of 40 mm height; effective cover of 660 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

(3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)

3.

Colored Finish (with Anti-Dirt)

2.

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

Or

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150 gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

- with minimum roof radius of 60 metre

NATURAL CURVED SEAL KLIP Metal Decking

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

Note: * Also available in other thicknesses (0.42mm BST) and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

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20

SEAL KLAD
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) For Cladding & Fascia Only

SEAL KLAD
S P E C I F I C AT I O N S

SEAL KLAD Metal Decking for wall, fascia and ceiling


Material Choice: 1.

Proile : The proile shall be Rolform Seal Klad with trapezoidal rib of 16 mm height; effective cover of 800 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

16 mm

19 mm

10 mm

60 mm

Recommended Maximum Support Spacings

Base Steel Thickness (mm) 0.42


Material

Effective Cover 800 mm (31.5)

28 mm

9 mm

40 mm

28 mm

2.

Continuous span
Base steel thickness mm 0.42 0.42

Profile Specification

1980 mm

Zincalume Colorseal

Total coated thickness mm 0.47 0.47

1830 mm

Single span

Wall

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Max. Cantilever 100 mm

kg/m2, lb/ft2 4.32 4.24 0.887 0.870

Weight

Moment of Inertia (I) cm4/m, in4/ft. 2.12 0.016

Computed on base steel thickness only 2.10 0.039 3.60

Or

Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.067

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

21

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

22

SEAL KLAD
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

SEAL ORB
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 5 o Minimum Recommended Pitch

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

18 mm

Pitch = 75 mm

Effective Cover 760 mm (29.92)


( 1 1/2 corrugation overlap)

Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

Recommended Maximum Support Spacings Continuous span 1200 1500 2100 Single span 1000 1300 1830 Max. Cantilever 100 100 300

Base Steel Thickness (mm) 0.38 0.42 0.82

Roof

1800 2000 2500


24

Max. span

Wall

23

SEAL ORB
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Base steel thickness mm
0.30 0.38 0.42 0.82

SEAL ORB
S P E C I F I C AT I O N S
Moment of Inertia (I) cm4/m, in4/ft.
1.56 1.97 2.23 4.46 0.011 0.014 0.016 0.033

Total coated thickness mm


0.35 0.42 0.47 0.86

kg/m2, lb/ft2
3.36 4.25 4.81 9.62 0.687 0.869 0.984 1.967

Weight

Computed on base steel thickness only


1.73 2.19 2.48 4.96 0.032 0.040 0.046 0.092 1.73 2.19 2.48 4.96

Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft.
0.032 0.040 0.046 0.092

SEAL ORB Metal Decking for roof, wall, fascia and ceiling
Material Choice: 1.

Proile : The proile shall be Rolform Seal Orb with sinusoidal rib of 18 mm height; effective cover of 760 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

Recommended roof pitch: min. 5

Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded). Loading Capacity
Imposed Load Max Span lb/ft m ft. mm Kg/m 12.73 5.29 3.88 24 5 1 2.86 9.38 74.7 10 48 2 2.36 7.74 51.5 15 73 3 2.06 1.55 6.76 39.3 20 97 4 1.84 1.23 6.04 31.3 122 25 5 1.69 1.04 5.54 26.5 146 30 6 1.57 0.90 5.15 22.9 170 35 7 1.47 0.80 4.82 20.2 195 40 8 1.38 0.69 4.53 17.6 220 45 9 1.32 0.64 4.33 16.3 244 50 10 1.26 0.58 4.13 14.9 268 55 11 1.20 0.53 3.94 13.4 293 60 12 1.16 0.50 3.80 12.6 317 65 13 1.12 0.46 3.67 11.8 341 70 14 1.08 0.43 3.54 10.9 366 75 15

End span

NOTE:

delection (critical)

in.

134.3

2.

Example:

To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 6 in the above table which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 1.04 = 0.369 ins. = 9.373 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm

Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet).

2.94

2.03

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

25

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

26

SEAL ORB
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum coating of 200 gsm of zinc; factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

CURVED SEAL ORB


T E C H N I C A L I N F O R M AT I O N
5 o Minimum Recommended Pitch

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

- with minimum roof radius of 20 metre

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

Effect

NATURAL CURVED SEAL ORB Metal Decking

ive Co ve

R
r 760 mm (2 5.98)

R R

Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

For smooth bull-nosing or curved roof without any crimping, specify curved SEAL ORB. Important Data
27

Minimum radius, R=455 mm (for convex and concave curve) Minimum thickness = 0.55 mm TCT (G300) For recommended max. support spacings, refer table in page 24. Available only in commercial grade steel

28

CURVED SEAL ORB


S P E C I F I C AT I O N S

CURVED SEAL ORB


S P E C I F I C AT I O N S
3. (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.50 mm* Base Steel Thickness (BST) Colored Finish (with Anti-Dirt) The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

CURVED SEAL ORB Metal Decking convex and concave curve

- with minimum radius of R= 455mm; minimum thickness of 0.50mm BST

Proile : The proile shall be Rolform Curved Seal Orb with trapezoidal rib of 18 mm height; effective cover of 760 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. The material shall be Zincalume steel sheets of 0.50 mm* Base Steel Thickness (BST) Non-Colored Finish

Recommended roof pitch: min. 5

2.

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.50 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.50 mm* Base Steel Thickness (BST)

Or

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.50 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 300MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

4)

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

Note: * Minimum thickness of 0.50mm BST, Steel Grade of G300 and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

29

30

CRIMPED SEAL FORM


T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 3 o Minimum Recommended Pitch R

CRIMPED SEAL FORM


S P E C I F I C AT I O N S

CRIMPED SEAL FORM Metal Decking convex curve

- with minimum radius of R= 455mm; recommended uncrimped edge of Le=55mm

Proile : The proile shall be Rolform Crimped Seal Form with trapezoidal rib of 22 mm height; effective cover of 740 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. R The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

Recommended roof pitch: min. 3

Le

We

Important Data

Minimum radius, R=455 mm (for convex) For recommended max. support spacings, refer table in page 13. Recommended minimum uncrimped edge Le = 55 mm Accessories

2.

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 10 years against perforation Colored Finish (without Anti-Dirt)

Or Crimped Flashings
Max 170 mm

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

Max 170 mm

31

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation

32

CRIMPED SEAL FORM


S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

SEAL TILE
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel)

Length Available Minimum 2 tile modules to maximum of 7 metre. Technical Details

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

4)

The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

Rib Height 18 mm

Total Panel Width 874 mm Pitch 75 mm

Effective Cover 760 mm Profile

Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

4 Standard Modules Shown Here 260 mm 260 mm

260 mm

260 mm

70 mm Eave End

33

Module and Step Details Note: Standard module measures 260mm in length. Length of module is adjustable to suit design requirements.

Step Height 18 mm

34

SEAL TILE
T E C H N I C A L I N F O R M AT I O N
Recommended Maximum Support Spacings

SEAL TILE
S P E C I F I C AT I O N S Roof 260 mm
760

Base Steel Thickness (mm) 0.42

Total Coated Thickness (mm) 0.47

Continuous span 260 mm

Single span

Max. Cantilever 100 mm


Rib Height mm 18 Step Height mm 18

Wall

SEAL TILE Metal Decking for roof


Material Choice: 1.

Proile : The proile shall be Rolform Seal Tile with sinusoidal rib of 18 mm height; effective cover of 760 mm; the standard modules shall be stepped at 260 mm length** with a eave end of 70 mm lengths; fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish

Recommended roof pitch: min. 6

Physical Properties

Base steel thickness mm 0.42

Total coated thickness mm 0.47

G300

Steel Grade

kg/m2, lb/ft2 4.44 0.91

Weight

Effective Coverage mm

Advantages

Projects Reference

Has the aesthetic conventional roof tile look. Long length for easy and faster installation. Light weight compared to conventional clay tile. Hence light supporting structure. Less leakage compared to conventional tiles. Reduce the risks of roof-entry burglaries.

2.

(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)

Or

(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST) Commercial Building, Puchong

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating) ; factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation.
36

35

SEAL TILE
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining

GUTTERS & DOWNPIPES


T E C H N I C A L I N F O R M AT I O N Gutter Sizing
Based on the Malaysian rainfall characteristics the recommended cross sectional areas and gradients of gutters are as shown in the table below. A freeboard of 25 mm should be provided in addition to the tabulated areas as an added safety margin. The catchment area per downpipe indicated in table is the length of the roof multiplied by the spacing between downpipes.
Roof Catchment Area Per Down Pipe Return 25 yrs Period Duration 20 min. Storm Slope 108 ft 10 m 215 ft 20 m 323 ft 30 m 430 ft 40 m 538 ft 50 m 1076 ft 1614 ft 2152 ft 2690 ft mm in 100 m 150 m 200 m 250 m

Or

(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)

4)

The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.

Rainfall mm/hr in/hr 150 6 8 200

Intensity

Recommended Minimum 1 : 500 1 : 250

100 yrs 20 min.

1940 2600 4.00 3.06

3250 4100 6.25 5.06

Cross Sectional Area of Gutters 4900 5770 9.00 7.56 5770 6880 9.00

10.56

10.56 12.25 7920

6880

11660 18.06 20.25

12990

16120 25.00 27.56

17680

21310 33.06 36.00

23100

25280 39.06 40.64

26000

External Internal Gutter Gutter

Location

Note: * Also available in other thicknesses and subject to Mills minimum order quantity ** Length of module is adjustable to suit design requirements; Max. length per piece of roof tile is limited to 7 metre Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235

Downpipe Sizing

The cross sectional area of a downpipe should be designed such that 600 mm of the downpipe caters for 6.5m of roof area drained. In any case the downpipe cross sectional area should not be less than half that of the gutter from which it drains. It is recommended that downpipes should be spaced at a maximum of 12 m apart (40 feet).

37

38

INSTALLATION NOTES
Handling And Storage
On arrival at the site, the bundles of sheets should be lifted from the transport carrier by a crane and properly stacked clear of the ground ready to be lifted up to the roof structure for laying. In the absence of a crane, sheets can be unloaded by hand one at a time. To avoid damage the sheets should be lifted and carried and not dragged over each other or over the ground surface. Ideally sheets should be laid immediately upon arrival on site; however, if this is not possible, the sheets should be kept dry and protected from rain by tarpaulin or polythene sheets until they are ready to be laid.

Institut Latihan Perindustrian, Pulau Pinang

The bundles of sheets should be adequately supported at least 1-6 above the ground such that the sheets are not twisted or excessively sagged. One end of the bundles of sheets should preferably be higher than the other end forming an angle of 10-15 with the ground to encourage any water to run off the sheets. The higher end of the bundles should be wrapped in polythene sheets to prevent ingress of water.

EME Factory, Puchong

Water of condensation or any water getting between the sheets may cause slight staining to the sheets. This is unsightly although the strength of the material is not affected. If water is found between the sheets, they should be immediately separated and each sheet mopped dry with a clean cloth. The sheets should then be left to air dry before being stacked together again. ights Wood We 2 ft ights Wood We Polythene g Sheet Sheet Rooin 1 ft 10o-15o Air Space Wooden Supports

39

41

INSTALLATION NOTES
Lifting And Laying Sheets
When lifting sheets up to the roof, it is important to ensure that all the sheets are the correct way up with the overlapping side towards the starting point of laying. This will eliminate turning around of the sheets. Care should be taken to stack the piles of sheets over or near purlin supports rather than at purlin midspan.

INSTALLATION NOTES
Installation Procedures - Seal Klip
STEP 1 Secure a clip at each purlin. Ensure that all the clips are in right orientation. Check the clips alignment using a string pulled from the irst clip to the last. STEP 2 Install irst sheet. STEP 4 Install second sheet over the new row of clips.

When commencing to lay the sheets extreme care should be taken to position the irst sheet straight and square in relation to the roof structure. Thereafter periodic checks should be made to ensure that the already fastened sheets are parallel to the inishing line. If adjustment is required, each subsequent sheet can be adjusted until a parallel alignment is achieved. Cutting If it is necessary to cut the sheets, care should be taken to ensure that sheets are cleanly and squarely cut using preferably a power driven saw or electric nippler. If power tools are not available, a ine- toothed sheet metal saw or hand shear could be used.

STEP 5 Repeat step 3 and 4.

STEP 6 Cut off pan if sheet is too wide and close up with lashing.

Whenever possible, avoid cutting over other sheets particularly when power saws are used as the hot metal particles may damage the appearance of the sheets below. Workers should be instructed to wear soft lat-soled shoes to avoid damaging the sheets. Cleaning Up

STEP 3 Mount one clip over the male rib of the sheet at each purlin.

After each days work it is good practice to sweep the completed portions of the roof clear of all metallic particles such as blind rivet shanks, screws, nuts, nails, cuttings etc and wipe off dirty foot prints. This is to avoid unsightly stains on the metal sheets which may lead to early deterioration.

If a full sheet is required, mount a partclip over the last rib and close up with lashing.

42

43

INSTALLATION NOTES
Installation Procedures - Seal Tile
Prevailing Wind Direction Installation Direction

FASTENERS
For a good weather-proof roof and wall cladding it is strongly recommended that self- drilling screw fasteners are used. For non-self-drilling fasteners, holes through the sheets must be drilled and not punched. Fasteners should be of reputable make supplied complete with adequate sized neoprene washers. Fasteners should only be tightened until the neoprene washer is irmly gripped to provide a weather-proof seal. Over-tightening of the fastener could result in splitting the washer or deforming the sheet, either of which could lead to leakage. Recommended Fasteners with pre-assembled neoprene bonded washer Fasteners For Valley Fixing

Location Type of Screw

: At every 2nd module, ridges and eaves. : Self drilling self tapping. 12 x 45mm hexagonal head type with neoprene-bonded steel washer.

Fastening

Fastener

Fasteners For Crest Fixing

Eave Edge 70 mm Fascia Board

Location Type of Screw

260mm

: At intermediate modules. : Self drilling 10 x 20mm hexagonal head type with neoprene-bonded steel washer.

Stitching Screws

Stitching

For fastening to steel purlins Powerdrive DX 648-HM For fastening to timber purlins Powerdrive TD 550-HM

For fastening to steel girts Powerdrive DX 520-HM For fastening to timber girts Powerdrive TD 528-HM Fastener For Flashing and Side Lap Stitching Powerdrive TD 520-HM

260mm

260mm

260mm

Timber Truss

Timber Batten

Note: Fastening of the sheets shall start from fascia board end. Recommended Pitch 6 o minimum.

Typical Installation

For fastening to timber purlins Powerdrive TD 525-WD

Fastener For Seal Klip Brackets

For fastening to steel purlins Powerdrive DX 516-WD

44

45

FASteNING FASTENING
The recommanded lenghts of fasteners to be used are as shown in the table below:Support Type Hardwood Steel Location Crest Fixing 50 mm 48 mm Trough Fixing 28 mm 20 mm Seal Klip Bracket 25 mm 16 mm

FASteNING FASTENING
Fasteners may be located at the crests or troughs of the sheets for both roof and wall and for steel or timber supports. Fastening through the crest is nevertheless recommended for roofs while fastening through the trough is recommended for wall claddings.

Crest Fastening (Recommended For Roof)

Side Lap for roof and wall

20 mm

Fasteners for crest fastening to steel or timber are to be located at every alternate crest.
Crest fastener to steel support

Driving Tools

1.

2.

2.

Ref. 1. 2. 3. 4.

Reversible Screwdriver HITACHI Phillips Double Bit CROSS AC 12 45 mm Setting Tool Attachment SPEDEC DS.8 Model SNG-6 2,000 rpm

Reversible Drill KRESS Model SBLR 2114 0-2,500 rpm

Description

Trough Fastening (Recommended For Wall)


Trough fastener Accompanying Side lap fastener

Fasteners for trough fastening to steel or timber are to be located at every alternate trough together with a side lap fastener at overlap.
Trough fastener to steel support

SEAL FORM

SEAL DECK

3.

4.

SEAL FORM SEAL KLAD

SEAL DECK

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STAndard flashing Standard And Fixing details and fixing


75 210 Upper lashing cut to follow inclination of roof 20 and chased into brickwall Fasten at alternate crest 185 Turn up 45o 65 15 20 Fasten at alternate crest

Natural Lighting
Natural lighting in the roofs of buildings are normally achieved by the provision of translucent sheets of the it can overlap and be supported on both sides by the steel sheets. quality may be used. Heat Transmission The translucent sheets shall comply with requirements of B.S. 4154 - Corrugated Plastic Translucent Sheets same proile as the steel sheets used for the roof. These translucent sheets are used in single widths so that made from thermo-setting polyester resins (glass-ibre reinforced). Alternatively acrylic sheets of approved

Parapet or End Wall Flashing Type A1 (Transverse)


20 Fasten at alternate crest 165 25 165 20

Turn up 45o

Fascia Flashing Type A2 (Transverse)


65 20 15 185 Fasten at 500 mm centre to centre 20

It is a common misconception that metal rooing makes the building warmer. On the contrary it has been radiation into the building and quickly dissipated by the normal ventilation air current within the building. the sun has set.

proven that about 70-90% (depending on the age of the roof sheets) of radiant heat reaching the metal In contrast, conventional roof tiles and asbestos roof sheets absorb about 60-70% of the heat that falls upon them and this heat is stored in the material and only gradually released into the building even hours after Thus except for very low buildings, no heat reduction measures are needed for metal roofed structures.

rooing surface is relected by the metal sheets. The small percentage of heat absorbed is soon released by

Turn up 45o

Ridge Capping

Fasten at 500 mm centre to centre

Upper lashing - as for Type A1

Fascia Flashing Type B2 (Longitudinal)


20 210 75

Parapet or End Wall Flashing Type B1 (Longitudinal)

NOTE: Notching is only required for Seal Klip proile. For other proiles notching is optional.

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Acoustics And Heat reduction Reduction


In order to maximise noise reduction it is recommended that the reinforced relective foil be pulled as taut as practicable so that the insulation blanket is pressed tightly against the sheets as shown in diagram A below:
Roof Sheet

CURVED RIDGES FOR Curved ridges for LOW pitched roofs low
Like most steel rooing sheets Rolform proile can be bent over the ridge of a roof provided the radius of curvature is not less than 20 m. Based on this radius the table below gives the arc length to assist in the estimation of the quantity of sheets required and the chord length to indicate the position of the two topmost purlins which should be placed symmetrically about the ridge centre-line.
Arc Length Rise

Even though metal sheets produced by Rolform are perfectly suited for most buildings, there may be times when reduction of heat and noise created by rain is desired. In such cases an insulation blanket of 25-50 mm thick can be ixed to the underside of the sheets supported by a reinforced relective foil.

Tangent Point

Chord Length

Tangent Point

C-Channel Purlin

Reinforced Relective Foil

Insulation Blanket

To reduce heat only, fix the reinforced reflective foil as shown in diagram B, without the insulation blanket.
Roof Sheet

Diagram A

Roof Pitch, degrees Chord Length m Arc Length m Rise Height mm

0.70 0.70 4

1.40 1.40 12

2.09 2.09 28

2.79 2.79 48

3.49 3.49 76

4.18 4.19 110

4.88 4.89 150

5.57 5.59 196

6.26 6.28 246

6.94 6.98 304

10

C-Channel Purlin

Reinforced Relective Foil

Air space assist in heat insulation

The maximum recommended purlin spacing should be adhered to.

For slopes 1, 2 and 3 it is recommended that the side laps over the crest of the curvature be sealed with an approved sealant for additional protection against leakage.

Diagram B

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EXPANSION JOINTS EXpansion Joints


The maximum length of sheets is dictated by the transport carriers capability and the limitations of the public road system. These two factors limit the maximum length of sheets transportable to about 27.5 metres (approximately 90 feet). For a 27.5 metres long sheet the actual movement is less than 3.5 mm for a temperature differential of 20C which is about the maximum experienced in this country. If we consider the expansion of the support structure, the movement of the sheets could be just a fraction of the above igure. Lateral expansion is taken up by the corrugations in the sheets. A typical expansion joint is shown in sketch below.
Bafle Flashing 300 mm overlap

There is therefore no need to provide for an expansion joint to cater for longitudinal thermal movement.

Market, Putrajaya

Turn up 45o

at 300 mm overlap

Two purlins

50 mm

Depth of sheeting plus 15 mm

Giant Hypermarket, Kajang

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Sports Complex, Alor Setar

Pejabat Felda Wilayah Terengganu, Kuala Terengganu

YHI Factory, Seremban

Kolej Penerbangan Awan, Sepang

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