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Quick-Lock adhesive-bonded joint

Bondstrand 2000M/7000M
Glassfiber Reinforced Epoxy
(GRE) pipe systems for
marine service
1 to 6 inch (Quick-lock Joint)
8 to 40 inch (Taper/Taper Joint)
with external pressure requirements

Taper/Taper adhesive-bonded joint

Uses and applications

Ballast
Chlorination
Draining
Cargo line
Sanitary service & sewage

Portable discharge line


Stripping lines
Tank cleaning (salt water)
Fire protection mains
Various other applications

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available on
CD-ROM. Please contact Ameron for details.
For specific fire protection requirements, an outer layer of passive fire protection is available.
For pipe systems without external pressure requirements, please refer to Bondstrand series 2400/
3400 product data (FP 657) or contact your Ameron representative.

Approvals

In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753) covering
acceptance criteria for assuring ship safety. Major certifying bodies have adopted and implemented
these Guidelines in their respective Rules and Regulations for the Classification of Ships.
All Bondstrand pipe series used in the marine industry are designed and type-approved by the
below major certifying bodies. (A complete list is available, on request)
American Bureau of Shipping (ABS), U.S.A.;
Bureau Veritas, France;
Det Norske Veritas, Norway;
Germanischer Lloyd, Germany;
Lloyds Register, United Kingdom;
Nippon Kaiji Kyokai, Japan;
Registro Italiano Navale (RINA), Italy;
United States Coast Guard (USCG), U.S.A.

Characteristics

Maximum operating temperature: up to 93C. Higher temperature application is available, please


consult Ameron.
Pipe diameter: 1 - 40 inch (25-1000 mm).
Pipe system design for pressure ratings up to: 25 bar (362 psi) for 1 - 4 inch and 17.2 bar (250 psi)
for 5 - 40 inch, depending type of fittings, see contents for each fitting designated pressure rating.
ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5);
ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements are in
accordance with IMO regulations.
Bondstrand 2000M
ASTM D-2310 Classification: RTRP-11FW or RTRP-11FX for static hydrostatic design basis.
Complies with ASTM F-1173 Classification and ASTM D-2996 designation.
Bondstrand 7000M
ASTM D-2310 Classification: RTRP-11AW or RTRP-11AX for static hydrostatic design basis.
Complies with ASTM F-1173 Classification and ASTM D-2996 designation.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 1 of 28. Printed in The Netherlands.

Table of contents

Pipe series....................................................................................................................3
Joining system and configuration .................................................................................4
Typical Pipe length .......................................................................................................4
Typical Pipe performance .........................................................................................5-6
Typical Pipe dimensions and weights .......................................................................7
Ultimate Collapse Pressures ....................................................................................8
Joint dimensions Quick-Lock .................................................................................8
Joint dimensions Taper/Taper................................................................................9
Span length ............................................................................................................10
Elbows ..............................................................................................................11-12
Tees (Equal, Reducing)..................................................................................13-19
Brushing Saddles ......................................................................................................20
Laterals...................................................................................................................20
Reducers (Concentric, Eccentric)......................................................................21-22
Flanges (Heavy Duty, Van Stone, Blind)............................................................23-25
Couplings ...................................................................................................................26
Nipples .......................................................................................................................26
Support Saddles ........................................................................................................27
Grounding Saddles ....................................................................................................28
Bell Mouths. ....................................................................................................28
Assembly of double O-ring expansion joint ...............................................................29
Expansion coupling ...................................................................................................29
Adaptors ....................................................................................................................30
Adhesive ................................................................................................................31
Engineering design & installation data ......................................................................32
Specials .....................................................................................................................32
Field testing ...............................................................................................................32
Conversions ...............................................................................................................32
Important notice..........................................................................................................32

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 2 of 28. Printed in The Netherlands.

Pipe series

Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges and stub-end
ring flanges for Quick-Lock adhesive bonding systems. Standard flange drilling patterns
as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Please refer to Bondstrand series 2000M/ 7000M Flanges brochure.
Bondstrand 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 93C (for higher temperature rating, consult Ameron).
Maximum pressure rating: 25 bar (362 psi) for 1 - 4 inch, 17.2 bar (250 psi) for 6 - 40 inch.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.

Bondstrand 7000M (* conductive)


Glassfiber Reinforced Epoxy (GRE) pipe system.
Maximum operating temperature: 93C (for higher temperature rating, consult Ameron).
Maximum pressure rating: 25 bar (362 psi) for 1 - 4 inch, 17.2 bar (250 psi) for 6 - 40 inch.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.

* Conductive
Our conductive pipe systems have been developed to prevent accumulation of
potentially dangerous levels of static electrical charges. Pipe, fittings and flanges contain
high strength conductive filaments. Together with a conductive adhesive this provides an
electrically continuous system.

Description
Pipe diameter
Joining system

Liner
**Temperature
Pressure Rating^

Bondstrand 2000M
1-40 inch
Quick-Lock 1-6 inch
Taper/Taper 8-40 inch
*0.5 mm
93C
17.2 bar (5-40 inch)
25 bar (1-4 inch)

Bondstrand 7000M
1-40 inch
Quick-Lock 1-6 inch
Taper/Taper 8-40 inch
93C
17.2 bar (5-40 inch)
25 bar (1-4 inch)

* Also available without liner;


** For temperature above 93C, please consult Ameron;
^ See fitting table for specific pressure rating for individual fitting.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 3 of 28. Printed in The Netherlands.

Joining system &


configuration

Pipe
25-150 mm (1-6 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end x shaved straight spigot.
200-1000 mm (8-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell x shaved taper spigot
Fitting and Flanges
25-150 mm (1-6 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.
200-1000 mm (8-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell ends.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.

Typical pipe length

Nominal
Pipe Size
(mm)
25-40
50-125
150
200-250
300-400
450-1000



(inch)
1-1.5
2-5
6
8-10
12-16
18-40

Joining Approximate overall Length


System
Europe Plant
Asia Plant

(m)
(m)
Quick-Lock
5.5
3.0
Quick-Lock
6.15
5.85/9.0
Quick-Lock
6.1
5.85/9.0
Taper/Taper
6.1/11.8
5.85/11.89
Taper/Taper
6.05/11.8
5.85/11.89
Taper/Taper
11.8
11.89

* Tolerance +/- 50 mm

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 4 of 28. Printed in The Netherlands.

Typical pipe performance


(Series 2000M)

Bondstrand 2000M


Nominal
Pipe Size

[mm]
25
40
50
80
100
125
150
200
250
300
400
400
450
500
550
600
650
700
750
800
900
1000




[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
36
40

Minimum
Struct. Wall
Thickness [t]
[mm]
3.0
3.0
3.1
3.1
4.1
4.1
4.1
5.5
7.0
8.3
9.0
10.3
11.5
12.8
14.1
15.4
17.3
18.7
20.0
21.4
24.0
26.9

Average
Pipe
Weight
[kg/m]
0.7
1.3
1.3
1.8
3.1
3.5
4.6
7.4
12
17
19
25
32
39
49
56
66
75
93
102
132
165

Minimum
Struct. Wall
Thickness [t]
[mm]
3.5
3.5
3.6
3.6
4.6
4.6
4.6
5.5
7.0
8.3
9.0
10.3
11.5
12.8
14.1
15.4
17.3
18.7
20.0
21.4
24.0
26.9

Average
Pipe
Weight
[kg/m]
0.7
1.3
1.3
1.8
3.1
3.5
4.6
7.4
12
17
19
25
32
39
49
56
66
75
93
102
132
165

Bondstrand 7000M


Nominal
Pipe Size

[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
900
1000

Pipe
Inside
Diameter
[mm]
27.1
42.1
53.0
81.8
105.2
131.9
159.0
208.8
262.9
313.7
337.6
385.8
433.8
482.1
530.3
578.6
650.0
700.0
750.0
800.0
900.0
1000.0




[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
36
40

Pipe
Inside
Diameter
[mm]
27.1
42.1
53.0
81.8
105.2
131.9
159.0
208.8
262.9
313.7
337.6
385.8
433.8
482.1
530.3
578.6
650.0
700.0
750.0
800.0
900.0
1000.0

Outside diameters pipe in 250 and 300 mm sizes exceed iron pipe dimensions of ISO 559-1977
(273 and 324 mm, respectively) and cast iron pipe dimensions of ISO 13-1 978 (274 and 326 mm,
respectively).

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 5 of 28. Printed in The Netherlands.

Ultimate collapse
pressure

Ultimate collapse pressure (ultimate short term external failure pressure) at 65 C.


Nominal
Internal Pressure static*
Pipe Size



[mm]
[inch]
[bar]
25
1
25
40
1.5
25
50
2
25
80
3
25
100
4
25
125
5
17.2
150
6
17.2
200
8
17.2
250
10
17.2
300
12
17.2
350
14
17.2
400
16
17.2
450
18
17.2
500
20
17.2
550
22
17.2
600
24
17.2
650
26
17.2
700
28
17.2
750
30
17.2
800
32
17.2
900
36
17.2
1000
40
17.2

2000M

7000M

[bar]
702
191
105
29.2
31.9
16.2
9.3
9.9
10.2
10.1
10.3
10.3
10.1
10.2
10.2
10.3
10.3
10.4
10.3
10.4
10.4
10.6

[bar]
742
198
108
29.7
32.4
16.4
9.4
10.0
10.3
10.1
10.3
10.4
10.2
10.2
10.3
10.3
10.3
10.4
10.3
10.4
10.5
10.6

* Up to 93C.

Dimensions for Quick-Lock bell & spigot adhesive bonded joints.

Quick-Lock
dimensions

0,5

Nominal

Pipe Size



[mm] [inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6

Insertion
Depth
(Ds)
[mm]
27
32
46
46
46
57
57

Spigot Diameter
Min
Max
Sd
Sd
[mm]
[mm]
32.6
32.9
47.5
47.8
59.2
59.6
87.6
88.0
112.5
112.9
139.5
139.9
166.2
166.6

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 6 of 28. Printed in The Netherlands.

Spigot Length
Max
Min
L
L
[mm]
[mm]
28.5
31.0
33.5
36.0
49.0
52.0
49.0
52.0
49.0
52.0
58.5
61.5
59.0
62.0

Taper/Taper
dimensions

Sd

Nose

DS

Dimensions for adhesive Taper spigots for adhesive bonded Taper/Taper joints.
Nominal

Pipe Size





[mm]
[inch]
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

Taper
Angle

X
[degrees]
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
1.75
1.75
1.75
1.75
1.75

Insertion
Depth

Ds
[mm]
65
80
95
100
110
114
127
178
178
178
178
203
320

Nominal
Spigot
Nose thickn.
Nose
[mm]
3.1
4.1
4.7
5.2
6.1
4.6
5.0
3.8
6.4
4.2
8.9
5.6
8.1

Dia of
Spigot
at Nose
Sd
[mm]
215.0
271.0
323.0
348.0
398.0
443.0
492.2
586.3
712.9
758.4
817.8
911.3
1016.3

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 7 of 28. Printed in The Netherlands.

Span length

Bondstrand 2000M

Nominal

Single
Continuous
Pipe Size

Span*
Span*
[mm]
[inch]
[m]
[m]
25
1
2.6
3.3
40
1.5
2.9
3.7
50
2
3.1
4.0
80
3
3.5
4.5
100
4
4.0
5.1
125
5
4.3
5.4
150
6
4.5
5.7
200
8
5.1
6.5
250
10
5.8
7.3
300
12
6.3
8.0
350
14
6.5
8.3
400
16
7.0
8.8
450
18
7.4
9.3
500
20
7.7
9.8
600
24
8.5
10.8
700
28
9.3
11.8
750
30
9.6
12.2
800
32
10.0
12.7
900
36
10.5
13.4
1000
40
11.1
14.1




Bondstrand 7000M

Nominal

Single
Continuous
Pipe Size

Span*
Span*
[mm]
[inch]
[m]
[m]
25
1
2.5
3.3
40
1.5
2.9
3.8
50
2
3.1
4.1
80
3
3.5
4.5
100
4
4.0
5.2
125
5
4.3
5.6
150
6
4.5
5.9
200
8
5.0
6.5
250
10
5.7
7.3
300
12
6.2
8.0
350
14
6.4
8.3
400
16
6.9
8.8
450
18
7.3
9.3
500
20
7.7
9.8
600
24
8.4
10.8
700
28
9.3
11.8
750
30
9.6
12.2
800
32
9.9
12.7
900
36
10.5
13.4
1000
40
11.1
14.1
Span recommendations are based on pipes filled with water having a density of 1000kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects.
As per ISO 14692 recommendation, the maximum support span used is 6.0 m.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 8 of 28. Printed in The Netherlands.

Elbows 90

Quick-Lock

Filament-wound 90 elbows with integral Quick-Lock (1-6 inch) or


Taper/Taper (8-40 inch) socket ends for adhesive bonding.
Nominal

Pipe Size



[mm]
[inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
550
22
600
24
650
26
700
28
750
30
800
32
900
36
1000
40

Laying
Length
(LL)
[mm]
65
81
76
114
152
195
229
315
391
472
364
402
458
508
559
584
660
711
762
813
915
1065

Overall Max. Working


Length
Pressure
(OL)
[mm]
[bar]
92
25
113
25
122
25
160
25
198
25
252
17.2
286
17.2
380
17.2
471
17.2
567
17.2
464
17.2
512
17.2
572
17.2
635
17.2
711
17.2
762
17.2
838
17.2
889
17.2
940
17.2
991
17.2
1118
17.2
1385
17.2


Average
Weight
[kg]
0.3
0.4
0.5
1.1
1.6
2.7
3.6
6.8
11
18
26
31
53
65
94
122
180
205
243
330
417
489

Taper/Taper

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 9 of 28. Printed in The Netherlands.

Elbows 45

Quick-Lock

Filament-wound 45 Quick-Lock (1-6 inch) and Taper/Taper (8-40 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000




[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Laying
Length
(LL)
[mm]
22
29
35
51
64
84
95
137
169
205
125
142
191
210
252
295
322
337
400
475

Overall
Length
(OL)
[mm]
49
61
81
97
110
141
152
202
249
300
225
252
305
337
430
473
500
515
603
798

Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Average
Weight
[kg]
0.2
0.3
0.4
0.8
1.1
1.8
2.4
4.3
7.3
11.0
17.0
20.0
33
40
82
140
164
283
283
334

Taper/Taper

Elbows 22

Quick-Lock

Filament-wound 22 elbows with integral Quick-Lock (1-6 inch) and


Taper/Taper (8-40 inch) socket ends for adhesive bonding.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
900
1000




[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
36
40

Laying
Length
(LL)
[mm]
9
9
13
21
29
43
43
76
68
86
71
85
110
101
122
142
152
182
258

Overall
Length
(OL)
[mm]
36
41
59
67
75
100
100
141
148
181
171
195
224
228
300
320
330
385
578

Taper/Taper

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 10 of 28. Printed in The Netherlands.

Maximum Average
Working
Weight
Pressure
[bar]
[kg]
25
0.1
25
0.2
25
0.5
25
0.7
25
1
17.2
1.4
17.2
1.9
17.2
3.9
17.2
5.9
17.2
10.4
17.2
12
17.2
14
17.2
23
17.2
28
17.2
57
17.2
98
17.2
115
17.2
198
17.2
234

Equal Tees

Quick-Lock

Filament-wound equal Tee with integral Quick-Lock (1-6 inch) or


Taper/Taper (8-40 inch) socket ends for adhesive bonding.
Nominal

Pipe

Size



[mm] [inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

Laying
Length
total run
(LL1)
[mm]
54
60
128
172
210
254
286
376
452
546
544
590
648
712
838
964
1016
1090
1220
1466

Overall
Length
total run
(OL1)
[mm]
108
124
220
264
302
368
400
506
612
736
744
810
876
966
1194
1320
1372
1446
1626
2106

Laying
Length
branch
(LL2)
[mm]
27
30
64
86
105
127
143
188
226
273
272
295
324
356
419
482
508
545
610
733

Overall
Length
branch
(OL2)
[mm]
54
62
110
132
151
184
200
253
306
368
372
405
438
483
597
660
686
723
813
1053

Maximum
Working
Pressure

Average
Weight

[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

[kg]
0.2
0.4
1
1.8
2.5
5
6.7
10
18
29
37
56
69
92
168
285
337
459
581
686

Taper/Taper

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 11 of 28. Printed in The Netherlands.

Reducing Tees

Filament-wound standard and fabricated reducing tees with integral Quick-Lock


(1-6 inch) or Taper/Taper (8-40 inch) socket ends for adhesive bonding.
Nominal
Pipe
Size

[mm]
40x25
50x25
50x40
80x25
80x40
80x50
100x25
100x40
100x50
100x80
125x50
125x80
125x100
150x25
150x40
150x50
150x80
150x100
150x125
200x25
200x40
200x50
200x80
200x100
200x150
250x25
250x40
250x50
250x80
250x100
250x150
250x200
300x25
300x40
300x50
300x80
300x100
300x150
300x200
300x250

[inch]
1.5x1
2x1
2x1.5
3x1
3x1.5
3x2
4x1
4x1.5
4x2
4x3
5x2
5x3
5x4
6x1
6x1.5
6x2
6x3
6x4
6x5
8x1
8x1.5
8x2
8x3
8x4
8x6
10x1
10x1.5
10x2
10x3
10x4
10x6
10x8
12x1
12x1.5
12x2
12x3
12x4
12x6
12x8
12x10

(runxbranch)

Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Laying Overall
Length Length
(LL1)
(OL1)
half run

[mm]
30
64
64
86
86
86
72
89
105
105
127
127
127
83
101
143
143
143
143
88
88
88
188
188
188
88
88
88
100
226
226
226
88
88
88
100
273
273
273
273

half run

[mm]
62
110
110
132
132
132
118
136
151
151
184
184
184
140
158
200
200
200
200
153
153
153
253
253
253
168
168
168
180
306
306
306
183
183
183
195
368
368
368
368

Laying
Length
(LL2)
branch

[mm]
30
57
57
76
76
76
194
194
89
98
102
111
118
221
221
114
124
130
136
245
246
245
149
162
168
273
273
273
273
184
194
203
298
298
298
298
206
219
229
241

Overall Maximum Average


Length Working Weight
(OL2) Pressure
branch

[mm]
57
84
89
103
108
122
221
226
135
144
148
157
164
248
253
160
170
176
193
272
278
291
195
208
225
300
305
318
318
230
251
268
325
330
344
344
252
276
294
321

[bar]
25
25
25
25
25
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 12 of 28. Printed in The Netherlands.

[kg]
0.6
0.9
1
1.6
1.6
1.7
7.5
9.0
2.1
2.3
3.4
4
4.6
11.7
13.8
6.2
5.7
5.9
6.2
15.0
17.5
19.9
9.1
9.7
11.4
18.1
21
24
24
14.8
15.5
16.5
21
25
29
29
21
22
23
24

Reducing Tees (cont)


Nominal
Pipe
Size

[mm]
350x25
350x40
350x50
350x80
350x100
350x150
350x200
350x250
350x300
400x25
400x40
400x50
400x80
400x100
400x150
400x200
400x250
400x300
400x350
450x25
450x40
450x50
450x80
450x100
450x150
450x200
450x250
450x300
450x350
450x400
500x25
500x40
500x50
500x80
500x100
500x150
500x250
500x300
500x350
500x400
500x450

[inch]
14x1
14x1.5
14x2
14x3
14x4
14x6
14x8
14x10
14x12
16x1
16x1.5
16x2
16x3
16x4
16x6
16x8
16x10
16x12
16x14
18x1
18x1.5
18x2
18x3
18x4
18x6
18x8
18x10
18x12
18x14
18x16
20x1
20x1.5
20x2
20x3
20x4
20x6
20x10
20x12
20x14
20x16
20x18

(runxbranch)

Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Laying Overall
Length Length
(LL1)
(OL1)
half run

[mm]
88
88
88
100
113
272
272
272
272
88
88
88
100
113
295
295
295
295
295
88
88
88
100
113
138
324
324
324
324
324
88
88
88
100
113
138
356
356
356
356
356

half run

[mm]
188
188
188
200
213
372
372
372
372
198
198
198
210
223
405
405
405
405
405
202
202
202
214
227
252
438
438
438
438
438
215
215
215
227
240
265
483
483
483
483
483

Laying
Length
(LL2)
branch

[mm]
314
314
314
314
314
244
254
267
288
338
338
338
338
338
264
273
283
304
292
358
358
358
358
358
367
306
319
328
317
319
382
382
382
382
382
391
344
354
343
344
350

Overall Maximum Average


Length Working Weight
(OL2) Pressure
branch

[mm]
341
346
361
361
361
301
319
347
383
365
370
384
384
384
321
338
363
399
392
385
390
404
404
404
424
370
399
423
417
429
409
414
428
428
428
448
414
449
443
454
464

[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

[kg]
24
28
31
31
31
29
30
32
34
29
33
37
37
37
37
38
41
45
49
31
31
22
35
38
45
53
60
67
66
69
35
35
36
39
43
50
77
82
85
85
89

Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 13 of 28. Printed in The Netherlands.

Reducing Tees (cont)


Nominal
Pipe
Size

[mm]
550x200
550x250
550x300
550x350
550x400
550x450
550x500
600x25
600x40
600x50
600x80
600x100
600x150
600x200
600x250
600x300
600x350
600x400
600x450
600x500
700x25
700x40
700x50
700x80
700x100
700x150
700x350
700x400
700x450
700x500
700x600
750x25
750x40
750x50
750x80
750x100
750x150
750x300
750x350
750x400
750x450
750x500
750x600

[inch]
22x8
22x10
22x12
22x14
22x16
22x18
22x20
24x1
24x1.5
24x2
24x3
24x4
24x6
24x8
24x10
24x12
24x14
24x16
24x18
24x20
28x1
28x1.5
28x2
28x3
28x4
28x6
28x14
28x16
28x18
28x20
28x24
30x1
30x1.5
30x2
30x3
30x4
30x6
30x12
30x14
30x16
30x18
30x20
30x24

(runxbranch)

Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Laying Overall
Length Length
(LL1)
(OL1)
half run

[mm]
388
388
388
388
388
388
388
88
88
88
100
113
138
419
419
419
419
419
419
419
88
88
88
100
113
138
482
482
482
482
482
88
88
88
100
113
138
508
508
508
508
508
508

half run

[mm]
540
540
540
540
540
540
540
266
266
266
278
291
316
597
597
597
597
597
597
597
266
266
266
278
291
316
660
660
660
660
660
266
266
266
278
291
316
686
686
686
686
686
686

Laying
Length
(LL2)
branch

[mm]
357
370
379
368
370
375
381
430
430
430
430
430
439
412
386
417
394
395
413
406
491
491
491
491
491
500
490
500
500
506
506
516
516
516
516
516
525
765
722
698
488
495
481

Overall Maximum Average


Length Working Weight
(OL2) Pressure
branch

[mm]
422
450
474
468
480
489
508
457
462
476
476
476
496
477
466
512
494
505
527
533
518
523
537
537
537
557
590
610
614
633
684
543
548
562
562
562
582
860
822
808
602
622
659

[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

[kg]
80
85
90
94
94
98
102
51
51
52
56
61
69
78
85
85
101
99
137
156
59
59
59
64
70
80
147
166
189
210
252
63
63
63
69
74
85
118
157
178
202
225
270

Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 14 of 28. Printed in The Netherlands.

Reducing Tees (cont)


Nominal
Pipe
Size

(runxbranch)

Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

[mm]
800x25
800x40
800x50
800x80
800x100
800x150
800x500
800x600
800x700
800x750
900x25
900x40
900x50
900x80
900x100
900x150
900x400
900x450
900x500
900x600
900x700
900x750
1000x25
1000x40
1000x50
1000x80
1000x100
1000x600
1000x700
1000x750
1000x800
1000x700

[inch]
32x1
32x1.5
32x2
32x3
32x4
32x6
32x20
32x24
32x28
32x30
36x1
36x1.5
36x2
36x3
36x4
36x6
36x16
36x18
3620
36x24
36x28
36x30
40x1
40x1.5
40x2
40x3
40x4
40x24
40x28
40x30
40x32
40x36

Laying Overall
Length Length
(LL1)
(OL1)
half run

[mm]
88
88
88
100
113
138
545
545
545
545
88
88
88
100
113
138
610
610
610
610
610
610
120
120
120
132
145
733
733
733
733
733

half run

[mm]
266
266
266
278
291
316
723
723
723
723
291
291
291
303
316
341
813
813
813
813
813
813
440
440
440
452
465
1053
1053
1053
1053
1053

Laying
Length
(LL2)
branch

[mm]
541
541
541
541
541
550
523
523
532
534
591
591
591
591
591
600
563
563
563
541
570
584
641
641
641
641
641
593
632
633
652
652

Overall Maximum Average


Length Working Weight
(OL2) Pressure
branch

[mm]
568
573
587
587
587
607
650
701
710
712
618
623
637
637
637
657
673
677
690
719
748
762
668
673
687
687
687
771
810
811
830
855

[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

[kg]
66
67
67
73
79
90
258
310
348
387
78
78
78
85
92
105
270
290
323
387
459
484
92
92
92
100
100
456
541
571
605
634

Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Taper/Taper Fabricated

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 15 of 28. Printed in The Netherlands.

Fabricated Reducing
Tees with Flanged
Branch

Fabricated Reducing tees with integral Quick-Lock (4-6 inch) or Taper (8-16 inch) socket
ends and flanged branch.
Nominal
Pipe
Size

Laying
Length
(LL1)

[mm]
100x25
100x40
150x25
150x40
200x25
200x40
200x50
250x25
250x40
250x50
250x80
300x25
300x40
300x50
300x80
350x25
350x40
350x50
350x80
350x100
400x25
400x40
400x50
400x80
400x100

[inch]
4x1
4x1.5
6x1
6x1.5
8x1
8x1.5
8x2
10x1
10x1.5
10x2
10x3
12x1
12x1.5
12x2
12x3
14x1
14x1.5
14x2
14x3
14x4
16x1
16x1.5
16x2
16x3
16x4

[mm]
72
89
83
101
88
88
88
88
88
88
100
88
88
88
100
88
88
88
100
113
85
103
118
118
118

(runxbranch)

Quick-Lock

Taper/Taper

half run

Overall Laying
Length
Length
(OL1)
(LL2)
half run

[mm]
118
135
140
158
153
153
153
168
168
168
180
183
183
183
195
188
188
188
200
213
187
205
220
220
220

branch

[mm]
224
229
251
256
276
281
295
303
308
322
323
329
334
348
349
344
349
363
364
364
369
374
388
389
389

Maximum
Working
Pressure

[bar]
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Average
Weight
[kg]
8.0
9.7
12.2
14.5
15.5
18.2
21
18.6
22
26
26
22
26
30
31
24
28
33
33
34
29
34
39
39
40

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 16 of 28. Printed in The Netherlands.

Fabricated Reducing
Tees with Flanged
Branch (cont)

Fabricated Reducing tees with integral Taper (18-40 inch) socket ends and flanged
branch.
Nominal
Pipe
Size

(runxbranch)

Quick-Lock

Taper/Taper

[mm]
450x25
450x40
450x50
450x80
450x100
450x150
500x25
500x40
500x50
500x80
500x100
600x25
600x40
600x50
600x80
600x100
650x25
650x40
650x50
650x80
650x100
700x25
700x40
700x50
700x80
700x100
750x25
750x40
750x50
750x80
750x100
800x25
800x40
800x50
800x80
800x100
900x25
900x40
900x50
900x80
900x100
1000x25
1000x40
1000x50
1000x80
1000x100

Laying
Length
(LL1)

[inch]
18x1
18x1.5
18x2
18x3
18x4
18x6
20x1
20x1.5
20x2
20x3
20x4
24x1
24x1.5
24x2
24x3
24x4
2x1
26x1.5
26x2
26x3
26x4
28x1
28x1.5
28x2
28x3
28x4
30x1
30x1.5
30x2
30x3
30x4
32x1
32x1.5
32x2
32x3
32x4
36x1
36x1.5
36x2
36x3
36x4
40x1
40x1.5
40x2
40x3
40x4

[mm]
88
88
88
100
113
138
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
120
120
120
132
145

half run

Overall Laying
Length
Length
(OL1)
(LL2)
half run

[mm]
202
202
202
214
227
252
215
215
215
227
240
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
291
291
291
303
316
440
440
440
452
465

branch

[mm]
388
394
408
409
409
430
412
418
432
433
433
460
467
480
481
481
497
502
516
517
517
521
527
541
542
542
546
552
566
567
567
571
576
590
590
590
621
627
641
642
642
672
677
691
692
692

Maximum
Working
Pressure

[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Average
Weight
[kg]
32
32
33
37
41
49
36
36
37
41
46
52
52
53
58
63
78
78
78
83
88
59
59
61
67
73
63
63
64
71
77
67
67
68
75
82
78
79
80
87
94
92
93
94
103
113

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 17 of 28. Printed in The Netherlands.

Bushing Saddles

Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch
threaded bushings.*

Nominal
Angle Saddle
Saddle Maximum Average Required
Pipe


Length
Thickn. Working
Weight Adhesive
Size


(B)
(ts) Pressure

Kits
[mm] [inch] [degree]
[mm]
[mm]
[bar]
[kg]
[3 Oz] [6 Oz]
50
2
180
100
14
17.2
0.5
1
80
3
180
100
14
17.2
0.6
1
100
4
180
100
14
17.2
0.8
1
125
5
180
100
14
17.2
0.9
-
1
150
6
180
100
14
17.2
1.0
-
1
200
8
180
100
14
17.2
1.2
-
1
250
10
180
100
14
17.2
1.6
1
1
300
12
180
100
14
12
1.9
1
1
350
14
180
100
14
12
2.1
1
1
400
16
180
100
14
12
2.5
-
2
450
18
90
100
14
12
3.3
-
1
500
20
90
100
14
12
3.7
1
1
600
24
90
100
14
12
4.4
-
2
* Consult Ameron for other type material, or other sized bushings.
For higher pressures, above 17.2/12 bar, please contact Ameron.

45 Laterals

Filament-wound 45 laterals with integral Quick-Lock (2-6 inch) or


Taper/Taper (8-16 inch) socket ends, for adhesive bonding.
Nominal

Pipe

Size

[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
(LL1)
[mm]
64
76
76
89
89
124
137
159
150
150

Overall
Length
(OL1)
[mm]
110
122
122
146
146
189
217
254
250
260

Laying
Length
(LL2)
[mm]
203
254
305
337
368
455
531
641
632
632

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 18 of 28. Printed in The Netherlands.

Overall Maximum Average


Length
Working Weight
(OL2) Pressure
[mm] [bar] [kg]
249
17.2
1.6
300
17.2
3.0
351
17.2
3.9
394
17.2
5.8
425
17.2
6.8
520
17.2
12.0
611
12
21
736
12
30
732
12
39
742
12
54

Concentric Reducers

Quick-Lock

Taper/Taper

Filament-wound concentric reducers with integral Quick-Lock (1-6 inch) or


Taper/Taper (8-40 inch) socket ends, for adhesive bonding.


Nominal

Laying
Overall
Maximum
Pipe Size

Length
Length
Working
(runxrun)

(LL)
(OL)
Pressure
[mm]
[inch]
[mm]
[mm]
[bar]
40x25
1.5x1
32
91
25
50x25
2x1
64
137
25
50x40
2x1.5
32
110
25
80x40
3x1.5
76
154
25
80x50
3x2
54
146
25
100x50
4x2
76
168
25
100x80
4x3
73
165
25
125x80
5x3
74
177
17.2
125x100
5x4
74
177
17.2
150x80
6x3
97
200
17.2
150x100
6x4
94
197
17.2
150x125
6x5
110
224
17.2
200x100
8x4
153
264
17.2
200x150
8x6
119
241
17.2
250x150
10x6
138
275
17.2
250x200
10x8
135
280
17.2
300x200
12x8
189
349
17.2
300x250
12x10
176
351
17.2
350x250
14x10
214
394
17.2
350x300
14x12
217
412
17.2
400x300
16x12
204
409
17.2
400x350
1x14
183
393
17.2
450x400
18x16
113
337
17.2
500x400
20x16
235
472
17.2
500x450
20x18
123
364
17.2
550x400
22x16
340
602
17.2
550x450
22x18
228
494
17.2
550x500
22x20
106
385
17.2
600x400
24x16
463
751
17.2
600x450
24x18
353
645
17.2
600x500
24x20
230
535
17.2
600x550
24x22
126
456
17.2
700x400
28x16
775
1063
17.2
700x450
28x1
661
953
17.2
700x500
28x20
542
847
17.2
700x600
28x24
311
667
17.2
750x400
30x16
886
1174
17.2
750x450
30x18
775
1067
17.2
750x500
30x20
653
958
17.2
750x600
30x24
422
778
17.2
750x650
30x26
240
596
17.2
750x700
30x28
111
467
17.2
800x450
32x18
920
1212
17.2
800x500
32x20
798
1103
17.2
800x600
32x24
570
926
17.2
800x700
32x28
259
615
17.2
800x750
32x30
148
504
17.2
900x500
36x20
1029
1359
17.2
900x600
36x24
799
1180
17.2
900x700
36x28
487
868
17.2
900x750
36x30
375
756
17.2
1000x900
40x36
310
833
17.2

Average
Weight
[kg]
0.2
0.3
0.5
0.5
0.5
1.1
0.9
1.4
1.5
1.8
1.8
1.8
2.9
2.7
3.7
3.6
5.0
4.6
7.2
7.3
8.9
9.0
12.7
23
18.9
36
32
29
48
44
39
36
79
74
69
67
112
107
100
87
72
57
125
109
94
82
71
210
176
140
126
182

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 19 of 28. Printed in The Netherlands.

Eccentric Reducers

Quick-Lock

Taper/Taper

Filament-wound Eccentric Reducers with integral Quick-Lock (1-6 inch) or


Taper/Taper (8-40 inch) socket ends, for adhesive bonding.

Nominal

Laying
Overall Eccentricity Maximum Average
Pipe Size

Length
Length

Working
Weight
(runxrun)

(LL)
(OL)
(X)
Pressure
[mm]
[inch]
[mm]
[mm]
[mm] [bar] [kg]
40x25
1.5x1
56
115
7
25
0.2
50x25
2x1
100
173
13
25
0.3
50x40
2x1.5
44
122
6
25
0.5
80x40
3x1.5
150
228
20
25
0.5
80x50
3x2
108
200
14
25
0.5
100x50
4x2
200
292
27
25
1.1
100x80
4x3
93
185
12
25
0.9
125x100
5x4
101
204
14
17.2
1.5
150x80
6x3
293
396
39
17.2
1.8
150x100
6x4
200
303
27
17.2
1.8
150x125
6x5
100
214
13
17.2
1.8
200x100
8x4
405
516
52
17.2
2.9
200x150
8x6
205
327
25
17.2
2.7
250x150
10x6
410
547
53
17.2
3.7
250x200
10x8
235
380
27
17.2
3.6
300x200
12x8
429
589
53
17.2
5.0
300x250
12x10
229
404
26
17.2
4.6
350x250
14x10
340
520
42
17.2
7.2
350x300
14x12
159
354
16
17.2
7.3
400x300
16x12
344
549
41
17.2
8.9
400x350
16x14
215
425
25
17.2
9.0
450x300
18x12
450
640
63
17.2
15.6
450x350
18x14
322
525
43
17.2
14.2
450x400
18x16
197
413
18
17.2
12.7
500x400
20x16
324
553
39
17.2
23
500x450
20x18
197
438
22
17.2
18.9
600x400
24x16
580
860
93
17.2
48
600x450
24x18
450
742
73
17.2
44
600x500
24x20
325
630
48
17.2
39
750x400
30x24
451
807
86
17.2
87
900x400
36x24
832
1213
161
17.2
176
1000x800
40x32
739
1237
100
17.2
182
1000x900
40x36
419
942
52
17.2
192

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 20 of 28. Printed in The Netherlands.

Couplings

Quick-Lock

Filament-wound couplings with integral Quick-Lock (1-6 inch) or Taper/Taper


(8-40 inch) socket ends, for adhesive bonding.
Nominal

Pipe

Size

[mm] [inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

Laying
Length
(LL)
[mm]
10
10
10
10
10
10
10
70
70
70
70
70
70
70
70
70
70
70
70
70

Overall
Length
(OL)
[mm]
64
74
102
102
102
124
124
200
230
260
270
290
298
324
426
426
426
426
476
710

Outside
Diameter
(OD)
[mm]
42
58
72
100
129
153
183
235
289
340
372
422
460
514
619
742
795
848
950
1057

Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Average
Weight
[kg]
0.1
0.1
0.3
0.4
0.6
0.9
1.1
1.7
2.3
2.8
4.6
7.2
10.7
13.0
18.8
24
25
27
35
41

Taper/Taper

Nipples

Quick-Lock

Filament-wound nipples with integral Quick-Lock (1-6 inch) or Taper/Taper (8-40 inch)
male ends, for adhesive bonding.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000




[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Laying
Length
(LL)
[mm]
57
67
95
95
95
117
117
160
190
230
240
260
278
304
406
406
406
406
456
690

Gap*


[mm]
3
3
3
3
3
3
3
30
30
40
40
40
50
50
50
50
50
50
50
50

Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2

Average
Weight
[kg]
0.1
0.1
0.1
0.1
0.2
0.3
0.4
0.6
0.9
1.1
3.1
4.4
5.9
7.8
12
21
22
24
36
51

* Remaining gap after bonding.


Taper/Taper

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 21 of 28. Printed in The Netherlands.

Support Saddles

Filament-wound pipe saddles for wear, support and anchor.


Nominal
Saddle
Pipe

Angle
Size


[mm] [inch] [degree]
25
1
180
40
1.5
180
50
2
180
80
3
180
100
4
180
125
5
180
150
6
180
200
8
180
250
10
180
300
12
180
350
14
180
400
16
180
450
18
180
500
20
180
600
24
180
700
28
180
750
30
180
800
32
180
900
36
180
1000
40
180

Saddle Saddle
Thickn. Weight
ts B=100mm
[mm]
[kg]
14
0.2
14
0.3
14
0.4
14
0.5
14
0.7
14
0.8
14
0.9
14
1.1
14
1.5
14
1.8
14
2.0
14
2.4
16
-
16
-
16
-
16
-
16
-
16
-
16
-
16
-

Required
Saddle
Required
Adhesive
Weight
Adhesive
Kits
B=150mm
Kits
[3 and 6Oz]
[kg] [3 and 6 Oz]
1
-
0.3
1
1
-
0.5
1
1
-
0.6
1
1
-
0.8
-
1
1
-
1.1
-
1
-
1
1.2
-
1
-
1
1.4
-
1.5
-
1
1.7
-
1.5
-
1.5
2.3
-
2
-
1.5
2.7
-
2.5
-
1.5
3.0
-
2.5
-
2
3.6
-
3
-
-
3.2
-
2
-
-
3.6
-
2
-
-
4.3
-
2
-
-
5.1
-
3
-
-
5.5
-
3
-
-
5.8
-
3
-
-
6.5
-
4
-
-
8.2
-
4

Notes:
1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
2) For special saddle -lengths, -thickness and/or angles consult Ameron.
3) Wear saddles are standard 90. Weights of 90 degree saddles are 50% of value shown.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 22 of 28. Printed in The Netherlands.

Grounding Saddles

Filament-wound pipe saddles for grounding in conductive piping systems.


Nominal

Required
Pipe

Size

[mm] [inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

Saddle

Saddle

Saddle

Angle

[degree]
90
90
90
90
90
90
90
45
45
45
45
45
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5

Length
B
[mm]
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76

Thickness
t s
[mm]
14
14
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16

Average

Saddle Adhesive
Weight Kits
[kg]
[3Oz]
0.1
1
0.1
1
0.1
1
0.1
1
0.2
1
0.3
1
0.3
1
0.2
1
0.2
1
0.2
1
0.3
1
0.3
1
0.2
1
0.2
1
0.3
1
0.3
2
0.4
2
0.4
3
0.4
3
0.5
3

Notes:
1) Bondstrand conductive adhesive should be used for mounting.
2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.

Bell Mouths

Filament-wound bell mouths with adhesive-bonded HD-flange.


Nominal

Pipe

Size

[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

Overall
Length
(OL)
[mm]
269
274
289
323
324
534
604
588
616
596
627
724
831

Length of
Bell Mouth
(H1)
[mm]
115
120
135
158
158
340
395
365
375
345
360
450
540

Internal
Diameter
(D1)
[mm]
110
220
275
400
450
750
850
850
850
850
900
1100
1300

Internal
Diameter
(D2)
[mm]
110
220
275
400
450
418
518
510
510
510
548
548
648

Average
Weight*
[kg]
3.1
5.0
8.4
12.7
14.7
26
39
51
60
67
90
119
171

* Weights provided are for bell mouth with CL150 flange.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 23 of 28. Printed in The Netherlands.

Assembly of double
O-ring expansion joint

Expansion Coupling

Filament-wound Key-Lock expansion coupling with integral double O-ring Key-Lock


female end one side and double O-ring female end on other side.
Nominal

Pipe

Size

[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

Laying
Length
(LL)
[mm]
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

Overall
O-ring
Key
Length
Size
Size
(OL)
[mm]
[mm]
[mm]
222
7 x 59.7
6 x 305
222
7 x 88.3
6 x 400
222
7 x 113.7
6 x 483
264
9 x 135
8 x 580
270
10 x 161.3
8 x 660
339
10 x 225.5
10 x 840
376
12.5 x 302
12 x 1270
478
12.5 x 342.3
15 x 1270
452
12.5 x 342.3
15 x 1360
496
12.5 x 393.1
18 x 1585
416
15.0 x 445.0
15 x 1750
433
15.0 x 490.0
15 x 1930
479
18.0 x 580.0
18 x 2240
560
20.0 x 685.0
20 x 2700
574
20.0 x 740.0
20 x 2700
644
20.0 x 790.0
20 x 3065
754
25.0 x 890.0
25 x 3175
740
26.0 x 987.0
20 x 3500

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 24 of 28. Printed in The Netherlands.

Average
Weight
[kg]
1.3
1.7
3.5
4.6
6.6
15.4
19.9
21
25
32
27
32
52
77
90
115
170
208

Key-Lock Adapter for


Expansion Coupling

Quick-Lock

Filament-wound double O-ring male Key-Lock adapter with integral Quick-Lock


(2-6 inch) or Taper/Taper (8-40 inch) socket end, for adhesive bonding.
Nominal
Pipe
Size
[mm]
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000




[inch]
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Laying
Length
(LL)
[mm]
85
85
85
102
105
149
158
185
195
205
193
201
224
265
272
307
362
355

Overall
Length
(OL)
[mm]
131
131
131
159
162
202
228
285
285
320
307
328
402
443
450
485
565
765

Average
Weight
[kg]
0.4
0.6
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
24
25
29
34
42
50
64

Taper/Taper

Double O-ring Adapter


for Expansion Coupling

Quick-Lock

Filament-wound double O-ring male adapter with integral Quick-Lock (1-6 inch) and
Taper (8-40 inch) socket end, for adhesive bonding.
Nominal
Pipe
Size
[mm]
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000




[inch]
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Laying
Length
(LL)
[mm]
85
85
85
102
105
138
148
175
185
195
193
201
224
265
272
307
362
355

Overall
Length
(OL)
[mm]
131
131
131
159
162
203
228
285
285
320
307
328
402
443
450
485
565
765

Average
Weight
[kg]
0.4
0.7
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
24
25
29
34
42
50
64

Taper/Taper

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 25 of 28. Printed in The Netherlands.

Adhesive

Number of Adhesive Kits per joint.


Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000




[inch]
1
1
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40




[cm3]
88.7
88.7
88.7
88.7
88.7
88.7
88.7
88.7
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4

Required
Adhesive Kit
Size
[Oz]
3
3
3
3
3
3
3
3
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Minimum number
of Adhesive Kits
required per joint
nr.
1/5
1/5
1/4
1/3
1/2
1
1
1
1
1
2
2
2
3
4
4
4
4
5
5
6
6
7

Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 26 of 28. Printed in The Netherlands.

Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 27 of 28. Printed in The Netherlands.

Engineering design &


installation

Consult the following literature for recommendations pertaining design, installation and
installation use of Bondstrand pipe, fittings and flanges:

Assembly Instructions for Quick-Lock adhesive-bonded joints
FP 170
Assembly Instructions for Taper/Taper adhesive-bonded joints
FP 1043
Assembly Instructions for Bondstrand fiberglass flanges

FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing

FP 132
Bondstrand Pipe Shaver Overview



FP 599
Bondstrand Marine Design Manual



FP 707
Bondstrand Heating Blanket




FP 730
Please consult Ameron for the latest version of the above-mentioned literature.

Specials

Note: Elbows with non-standard angles, non-standard drilled flanges, multi-branch tees
and special spools are available on request, please consult Ameron.

Field testing

Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.

Conversions

1 psi = 6895 Pa = 0.07031 kg/cm2


1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2 hF = 0.1442 W/mK
C = 5/9 (F-32)

Important notice

This literature should only be used by personnel having specialized training in


accordance with currently acceptable industry practice. Variations in environment, changes in operating procedures, or extrapolation of data may cause unsatisfactory results.
Your engineers must verify the suitability of Bondstrand or Centron products for your
intended application. Since Ameron has no control over the conditions of
prefabrication or installation of the products described herein, Ameron expressly
disclaims responsibility for any damages arising therefrom or related thereto,
including consequential or incidental damages of any kind incurred.
This literature does not constitute a warranty of any kind, expressed or implied, of
Bondstrand or Centron products or of their suitability for any particular use. Ameron
does not accept responsibility or liability for inaccuracies in this literature. Ameron also
reserves the right to change product specifications and/or related
information without prior notice. All information contained in this literature is
proprietary information of Ameron.