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Power System Study & Relay Co-ordination

1. SYNOPSIS
A Power System consists of various electrical components such as Generating units, transformers (Power and Distribution), transmission lines, isolators, circuit breakers, bus bars, cables, relays, instrument transformers, distribution feeders, and various types of loads. Faults may occur in any part of power system such as short circuit & earth fault. Faults may be of the following types-Single Line to Ground (SLG), Double Line to Ground (DLG), Line to Line (LL), three phase short circuit etc. This results in flow of heavy fault current through the system. Fault level also depends on the fault impedance which depends on the location of fault referred from the source side. To calculate fault level at various points in the power system, fault analysis is necessary. The protection system operates and isolates the faulty section. The operation of the protection system should be fast and selective i.e. it should isolate only the faulty section in the shortest possible time causing minimum disturbance to the system. Also, if main protection fails to operate, there should be a backup protection for which proper relay co-ordination is necessary. The scope of the project is 1. To study and analyze a part of power system in Tata Motors Ltd. with respect to fault analysis at different fault locations and verifying the short time current withstand capacity of the protective devices placed in the system. 2. To study and ensure the Relay Co-ordination in the part of power system. 3. To analyze the effect of addition of 54.35 MW captive generation plant on the fault level.

Power System Study & Relay Co-ordination

2. INTRODUCTION
A power system consists of Generating Units, Transformers (Power and Distribution) and Transmission lines. The system must be protected against flow of heavy short circuit currents which cause permanent damage to the equipments if not cleared within sustainable time. For this purpose circuit breakers and protective relaying is provided to disconnect the faulty section of the system. Switchgear and protection devices are installed at each voltage level for normal routine switching, control and monitoring and automatic switching during abnormal conditions like short circuits, over current etc. Short circuit currents in ac system are determined mainly by reactance of generators, transformers and lines up to the point of fault in case of phase to phase faults. In case of circuit breakers, their rupturing capacities are based on symmetrical short circuit current which is the most severe amongst all other types of fault currents. So we are going to consider three phase symmetrical short circuit fault for fault analysis of the power system. [1] The power system in Tata Motors Ltd. consists of supply from MSEDCL and its own Captive Power Plant. The Captive Power Plant is run during load shedding exercise to maintain continuous supply. Captive power is supplied by OLD-DG House and MAN-DG House which in all consists of 11generators. Out of these 11 generators- 8 generators are of OLD-DG House, of which 6 are of 2.5 MW and remaining 2 are of 2.2 MW, 3 generators are of MAN-DG House each of 11.65 MW each. Thus the Captive Power Plant in all contributes 54.35 MW. For short circuit analysis we assume three phase short circuit faults at different voltage levels and locations. Three phase short circuit faults are most severe faults and give pessimistic results. As per IS Standards 10% overvoltage is permitted during normal condition. So while calculating fault levels we consider that the faults occur at 10% overvoltage, to avoid any risk to the protective gear as well as the equipment. Faults in a particular section are cleared by its protective switchgear .i.e. its primary protective switchgear, failing which the back-up protection should act. The back-up protection should not act prior to primary protection but also within sustainable time. For achieving this, proper relay co-ordination is necessary.

Power System Study & Relay Co-ordination

3. POWER SYSTEM
3.1 Single Line Diagram:-

A complete diagram of power system representing all the three phases becomes too complicated and cumbersome for a system of practical size. Hence it is much more practical to represent a power system by means of simple symbols for each component. This representation is called a single line diagram. In this diagram, generator and load are represented by a circle, transformer is represented by a primary and secondary coil, circuit breaker is represented by a square, transmission line by single horizontal line and bus-bar by single vertical line. Generator and transformer connections such as star, delta and neutral earthing are indicated by a symbol drawn by the side of their representation. Ratings of the generators, transformers and motor are mentioned below the diagram. [2] Consider a power system shown in the figure:-

Fig. 1 Typical Single Line Diagram of Power System

Power System Study & Relay Co-ordination

3.2 Working of Power System:3.2.1 Normal Condition:Power is generated by generator, acting as a source, within the range of 11kV to 25 kV. This voltage is stepped-up with the help of step-up transformer (T 1) up to 66 kV to 765 kV or higher to reduce transmission losses. This power is transmitted over the transmission lines .This voltage is stepped down to a level, as desired by the load, with help of step-down transformer (T 2). [1]

3.2.2 Abnormal Condition:Abnormal condition or fault is nothing but a defect in electrical circuit of an electrical equipment due to which current is diverted from intended path. As the fault impedance is low, fault currents are relatively high. During faults, power flow is diverted towards the fault and the supply to the neighboring zone is affected. In order to isolate the faulty section from the healthy part and to maintain continuity of supply, circuit breakers are employed in power system. [1]

3.3 Need for Protection of Power System:Modern power systems are growing with more generators, transformers and large network in the systems. For system protection, a high degree of reliability is required. In order to protect the system from damage, due to fault currents and/or abnormal voltages caused by faults, need for reliable protective devices, such as relays and circuit breakers arises. The most common electrical hazard against which protection is needed is the short circuit. Also protection is required against overloads, over-voltage, under-voltage, open-phase, power swings, under and over-frequency, instability etc. [2]

Faults:A fault in electrical equipment is defined as a defect in the electrical circuit due to which current is diverted from intended path. The fault impedance is low so fault currents are relatively high. In an electrical power system comprising of generator, transformer, transmission lines, load and switchgear, faults are inevitable.

Power System Study & Relay Co-ordination

Causes:-

Sr. No. 1.

Equipment

Cause of Fault

Percent of Total Fault

Alternators (Generators) --Stator Faults --Rotor Faults --Faults in associated equipments --Faults in protective system

6-8

2.

Transformers

--Insulation Failure --Faults in tap changer --Faults in bushing --Faults in protection circuit --Overloading, over-voltage

10 12

3.

Current Transformers & Potential Transformers

--Over-voltages --Insulation failures --Breaking of conductors --Wrong connections

15 20

4.

Switchgear

--Insulation failure --Mechanical defect --Leakage of air/oil/gas --Inadequate ratings --Lack of maintenance

10 - 12

Table1. Faults and Percent Contribution

Effects:The nature of faults simply implies any abnormal condition which causes a reduction in basic insulation strength between conductors. Faults in certain important equipment can affect stability of power system. During fault voltages of three phases become unbalanced. For example, if a fault occurs in a motor, the motor winding is likely to get damaged. Further if motor is not disconnected quickly, excessive fault currents can cause damage to starting equipment, supply

Power System Study & Relay Co-ordination

connections etc. A fault in bus zone of power station can cause tripping of all generator units in power station. [1] To avoid these severe effects due to faults we need to protect the power system with the help of switchgear protective devices viz. relays, circuit breakers, lightning arrestors etc.

3.4 Types of Fault:3.4.1 Symmetrical Faults:A fault involving all three phases is known as a symmetrical (balanced) fault. Types of symmetrical faults:A) All three phases to ground (L-L-L-G) B) All three phases short circuited (L-L-L) This type of fault occurs infrequently. It is an important type of fault with simple calculations and pessimistic answers .This type of fault imposes the most severe duty on circuit breakers and therefore used in the determination of circuit breaker ratings.

3.4.2 Unsymmetrical Faults:A fault involving one or two phases is known as an unsymmetrical (unbalanced) fault. Types of unsymmetrical faults:1) Single phase to ground (L-G) 2) Phase to phase (L-L) 3) Two phases to ground (L-L-G) 4) Phase to phase and third phase to ground These types of faults occur usually in the power system. [1]

3.5 Protection:-

Practical power system consists of large number of generators, transformers and load connected in a complex network. No part of the power system can be left unprotected. For a system to operate a high degree of reliability is required. In order to protect the system (lines and equipments) from damage due to fault currents and/or abnormal voltages caused by faults, the
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Power System Study & Relay Co-ordination

need for reliable protective devices, such as relays and circuit breakers arises. Choice of protection depends upon type and rating of protected equipment, its importance, location, probable abnormal conditions, costs etc.

Following are the conditions for which protection is required:A. Short Circuit B. Overload C. Under-voltage and Over-voltage D. Open Phase E. Unbalanced Phase Currents F. Reversal of Power G. Under-frequency and Over-frequency H. Over-temperature I. Power Swings J. Instability

The occurrence of short circuits may lead to heavy disturbances in normal operation (damage to equipment, impermissible drop in voltage etc). The protective scheme is designed to disconnect or isolate the faulty section from the system without any delay. Main functions of protection are to detect the presence of faults and their locations. The protective devices should initiate the action for quick removal from service of any element in case of short circuit or in abnormal condition which may hamper the effective operation of the rest of the system. [2] The components usually used for protection of system are relays, circuit breakers, isolators, instrument transformers etc.

Power System Study & Relay Co-ordination

Basic circuit diagram of protective scheme:-

1- Circuit Breaker 2- Relay 3- Trip Coil of Circuit Breaker 4- Trip Circuit 5- Battery 6- Relay Contacts 7- Potential Transformer 8- Current Transformer 9- Auxiliary Switch Contacts

Fig.2 Basic Circuit Diagram of Protective Scheme [1]

3.5.1 Working of Protective Scheme:Figure-2 shows basic connections of circuit breaker control for the opening operation. The protected circuit X is shown by dashed line. When a fault occurs in the protected circuit the relay (2) connected to CT and PT actuates and closes its contacts (6). Current flows from battery (5) in the trip circuit (4). As the trip coil of circuit breaker (3) is energized, the circuit breaker operating mechanism is actuated and it operates for the opening operation. Thus the fault is sensed and the trip circuit is actuated by the relay and the faulty part is isolated. [1]

Power System Study & Relay Co-ordination

3.6 Protective Relaying:-

The protective relaying of a power system is planned along with the system design. Protective relaying senses the abnormal condition in a part of power system and gives an alarm or isolates that part from healthy system. Protective relaying is a team work of CT, PT, protective relays, time delay relays, trip circuits, circuit breakers etc. Protective relaying plays an important role in minimizing the faults and also in minimizing the damage in the event of faults.[3]

3.6.1 Functions of protective relaying:A) To sound an alarm or to close the trip circuit of a circuit breaker so as to disconnect a component during an abnormal condition in the component. B) To disconnect the abnormally operating part so as to prevent subsequent faults. For e.g. Overload protection of a machine not only protects the machine but also prevents insulation failure. C) To disconnect the faulty part quickly so as to minimize the damage to the faulty part. For example - If machine is disconnected immediately after a winding fault, only a few coils may need replacement. But if the fault is sustained, the entire winding may get damaged and machine may be beyond repairs. D) To localize the effect of fault by disconnecting the faulty part from healthy part, causing least disturbance to the healthy system. E) To disconnect the faulty part quickly so as to improve system stability, service continuity and system performance. Transient stability can be improved by means of improved protective relaying. [1]

3.6.2 Desirable qualities of protective relaying:A) Selectivity, Discrimination B) Sensitivity, Power consumption C) Reliability D) Adequateness E) Speed, Time
9

F) Stability G) System Security

Power System Study & Relay Co-ordination

3.7 Primary and Back-up Protection:For attaining higher reliability, quick action and improvements in operating flexibility of the protection schemes, separate elements of a power system , in addition to main or primary protection , are provided with a back-up and auxiliary protection. First in line of defense is main protection which ensures quick action and selective clearing of faults within the boundary of the circuit section or the element it protects. Main protection is essentially provided as a rule. Back up protection gives back up to the main protection, when the main protection fails to operate or is cut out for repairs etc. Failure of the main protection may be due to any of the following reasons:A) D.C supply to the tripping circuit fails B) Current or voltage supply to the relay fails C) Tripping mechanism of the circuit breaker fails D) Circuit breaker fails to operate E) Main protective relay fails Back up protection may be provided either on the same circuit breakers which will be opened by the main protection or may use different circuit breakers. Usually, more than the faulty section is isolated when the back up protection operates. Very often the main protection of a circuit acts as back up protection for the adjacent circuit. Back up protection is provided where main protection of the adjacent circuit fails to back up the given circuit. For simplification, back up protection can have a lower sensitivity factor and be operative over a limited back up zone i.e. be operative for only part of the protected circuit. Methods of back up protection can be classified as follows:A) Relay Back-up B) Breaker Back-up C) Remote Back-up D) Centrally Co-ordinated Back-up

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Power System Study & Relay Co-ordination

Back-up protection by Time Grading principle:-

Fig.3 Primary and Back-up Protection by Time Grading Principle

In this, current is measured at various points along the current path, for e.g., at source, intermediate locations, consumers end. The tripping time at these locations are graded in such a way that the circuit breaker nearest to the faulty section operates first, giving primary protection. The circuit breaker at the previous section operates only as a back-up. In Fig.3 the tripping time at sections C, B and A are graded such that for a fault beyond C, breaker at C operates as a primary protection. Relays at A and B also may start operating but they are provided with enough time lags so that breaker at B operates only if breaker at C does not. Thus, for a fault beyond C, breaker at C will operate after 0.1 second. If it fails to operate, the breaker at B will operate after 0.6 second (Back-up for C) and if the breaker at B also fails to operate, breaker at A will operate after 1 second (Back-up for B and C).[1]

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Power System Study & Relay Co-ordination

3.8 Instrument Transformers:-

The values of voltage or current in a power circuit are too high to permit convenient direct connection of measuring instruments or relays, so coupling is made through instrument transformers. These instrument transformers are required to produce scale down replica of the input quantity to the accuracy expected for particular operation. The performance of instrument transformers during and following large instantaneous changes in input quantity is important, in that this quantity may depart from sinusoidal waveform. This deviation may persist for an appreciable period. The resulting effect on instrument performance is usually negligible, although for precision metering, a persistent change in accuracy of transformer may be significant. As many protective systems are required to operate in a time shorter than period of transient disturbance in the output of instrument transformers following a system fault. The errors in instrument transformers may abnormally delay the operation of protection or cause unnecessary operation. So the functioning of these transformers must be examined analytically. If the primary is energized while the secondary winding is open circuited and transformer will become, an iron-cored inductor and will present relatively high impedance. A current will flow and voltage drop will develop across the winding in proportion to its impedance. The current will be entirely expended in magnetizing the core. The voltage drop in primary winding is because of the e.m.f induced due to flux and e.m.f induced in secondary winding. If the circuit of the secondary winding is closed through impedance, a proportionate current will flow; this current produces m.m.f which opposes the flux. The tendency of the flux to be reduced by demagnetizing force combined with corresponding reduction in primary back e.m.f causes increase in primary current. If primary winding is lossless and the applied voltage is constant, the flux will be maintained at initial value and increase in primary m.m.f would be identical to that of secondary winding. [3]

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Power System Study & Relay Co-ordination

3.8.1 Current Transformers:Current Transformers are connected in AC power circuits for indication and metering purposes and for protective relays. Current transformer basically consists of an iron-core on which primary and one or two secondary windings are wound. Primary winding of CT is connected in series with load and carries actual power system current (normal and fault) while secondary is connected to measuring circuit or relay. Primary winding is usually single turn winding and number of turns on the secondary winding depend upon the current to be carried by power circuit. Larger the current, more is the number of turns on secondary. Ratio of primary current to secondary current is known as transformation ratio of CT. Current ratio of CT is usually high. Secondary current ratings are of order of 5 A, 1A and 0.1A. Primary current ratings vary from 10A to 3000A or more. The current in secondary winding of CT is governed by current flowing in the primary winding of CT and not by load impedance on secondary.

3.8.2 Potential Transformers:Potential transformers are employed for voltages above 380V to feed potential coils of indicating, measuring instruments and protective relays. The primary winding of PT is connected directly to power circuits. To the secondary winding various indicating metering instruments and relays are connected. Primary has large number of turns while secondary has a much smaller number of turns. The primaries of PT are rated from 400 volts to several thousand volts and the secondary always for 110 volts. The ratio of rated primary voltage to rated secondary voltage is known as transformation ratio. [3]

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Power System Study & Relay Co-ordination

4. RELAYS AND CIRCUIT BREAKERS

4.1 Relays

In a modern power system to have a normal operation of the system, without electrical failure and damage to the equipment, there are two alternatives available- one is to design the system so that faults do not occur; second is to take steps to protect the equipments from the illeffects of faults. As it is impossible to eliminate faults, the latter alternative is the only alternative. Protective relay functions as a sensing device in a protection scheme, it senses the fault, then determines its location and finally, sends tripping signal to the circuit breaker and the circuit breaker disconnects the faulty part. So, the protective relay is the brain behind the protection scheme and plays a vital role. Lesser the time required for clearing the fault, lesser is the damage incurred. To achieve all the above mentioned objectives, proper care should be taken in designing and selecting an appropriate relay which must be reliable, efficient and fast in operation. The relay should be sensitive enough to distinguish between normal and abnormal (faulty) conditions.

4.1.1 Classification of Relays: A) Attracted Armature B) Moving Coil C) Induction D) Thermal E) Motor Operated F) Mechanical G) Magnetic Amplifier H) Thermionic I) Semiconductor J) Photo-electric

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Power System Study & Relay Co-ordination

4.1.2 Induction Relay:The basic principle of induction motors is applied to relays designed to operate on the induction principle. The moving conductor is placed in the two magnetic fields, displaced both in time and phase, and produces the required torque. The two fields are derived from a single quantity by energizing two electromagnets with the required phase shift. Another arrangement can be that of energizing two magnets by separate sources. In both the cases, the torque generated is given by: T= K 1 2 sin Where T = torque and = angle between 1 and 2 (i)

1, 2 = flux produced in the two electromagnets Principle of Working:-

Fig. 4 Induction Relay 15

Power System Study & Relay Co-ordination

In this arrangement, a U-shaped electromagnet and E-shaped electromagnet are used with a disc free to rotate in between. A phase displacement between the fluxes produced by two magnets is obtained by energizing two circuits whose outputs are relatively displaced in-phase. The E-shaped electromagnet carries two windings; the primary and the secondary. The primary winding carries relay current I1 while secondary winding is connected to the U-shaped electromagnet. The primary current induces e.m.f in secondary and so circulates I2 in it. The flux 2 induced in U-shaped magnet by current in secondary winding of E-shaped magnet will lag behind flux1 by an angle . The current generates a flux across the air gap which passes through an aluminum disc placed in the air gap. This phase difference will develop a driving torque on the disc given by equation (i). This design is generally applied to over-current and over-voltage relays. The restraining force is achieved by a spiral spring, the force of which must be overcome by the driving torque before any operation can begin; this determines the setting or minimum operating current of the relay. The disc is further controlled by a permanent magnet which produces an eddy current braking torque, this torque being proportional to the speed at which the disc rotates. Braking:It is important that the motion of the disc shall be limited to correct amount, proportional to energizing current and its duration; that is, due to kinetic energy, after current cessation must be as small as possible. The energy is minimized by keeping the disc weight low, using aluminum as constructional material. In addition the operating and braking torques are made high so that stored energy is quickly dissipated. Plug Settings:One of the windings of the upper electromagnet is connected to secondary of CT in the line to be protected and is tapped at intervals. The tappings are connected to a plug setting bridge by which the number of turns in use can be adjusted, by giving the desired current settings. The plug bridge is usually arranged to give seven sections of tappings to give over-current range from 50% to 200% in steps of 25%. If the relay is required to response for earth fault, steps are
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Power System Study & Relay Co-ordination

arranged to give a range from 10% to 70% or 20% to 80% in steps of 10%. The value assigned to each tap are expressed in terms of full-load rating of CT with which the relay is associated and presents a value above which the disc commences to rotate and finally closes the trip circuit. Thus pick-up current equals the rated secondary current of CT multiplied by current setting. For e.g.:- Suppose that an over-current relay having a setting of 50% is connected to a supply circuit through CT of 500/5 A. The rated secondary current of CT is 5A and therefore pick-up value will be 1.5 X 5 = 7.5 A. It means that with above current setting, the relay will actually operate for a relay current equal to or greater than 7.5 A. Similarly for current settings of 50, 100 and 200%, the relay will operate for relay currents of 2.5 A, 5 A and 10 A respectively. The taps are selected by inserting a single pin plug in appropriate position on a plug setting bridge. When the pin is withdrawn for the purpose of changing the setting value, relay automatically adopts higher setting, thus the CTs secondary is not open circuited. Time Setting Multiplier:In order to apply the relay in the power system it is necessary to be able to modify the time scale of time-current characteristic. This can be achieved by control of amount of disc movement, since operating time is proportional to such movement at any given current value. The spring torque varies over angle of disc travel, so that the disc speed would vary and the time characteristic would change in shape for different values of d. To avoid this, disc is given a noncircular shape, so that the radius measured through electromagnet pole increases as the disc is rotated from start to contact make position. The increase in radius provided disc currents with a wider path and hence causes the driving torque to increase, the amount of this change is proportional to spring rate. This compensation makes possible the calibration of time adjustment as a multiplier for use with a single characteristic curve, over a wide range. The time multiplier setting (TMS) decides arc length through which disc travels, by reducing length of travel, operating time is reduced. TMS is calibrated from 0 to 1 in steps of 0.05. These figures do not represent actual operating time. These are multipliers to be used to convert the time known from the relay nameplate curve (time-PSM curve) into the actual operating time.

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Power System Study & Relay Co-ordination

For e.g.:- If time setting is 0.2 and operating time obtained from time-PSM curve of relay is 5 seconds, then actual operating time of relay will be equal to 0.2 X 5 = 1 second. When the relay picks-up the spring unwinds and the disc rotates to close the contacts. The time multiplier settings are used to wind and unwind the spring. If more time of operation of relay is needed, the spring is wound more. More the driving torque, lesser will be the time required to operate. So the relay has inverse-time characteristics. A set of typical time-current characteristics of an over-current induction disc relay is shown in fig4. The horizontal scale is marked in terms of plug setting multiplier. It represents the number of times the relay current is in excess of current setting. The vertical scale is marked in terms of the time required for relay operation. The abscissa is taken as multiple of pick-up value so that the same curves can be used for any value of pick-up i.e. if the curves are known for pick-up value of 5A then the characteristics remain same for 2.5 A, 6.25 A, 7.5 A, 10 A or any other pick-up value. These curves are normally plotted on log-log graph papers as shown in fig 4. The advantage of this is that if the characteristic for one particular pick-up value and one time multiplier setting is known then characteristics can be obtained for any other pick-up value and time multiplier setting. The curves are used to estimate not only the operating time of relay for a given multiple of pick-up value and time multiplier setting but also it is possible to know how far the relay moving contacts would have travelled towards fixed contacts within any time interval. This method is also useful in finding out whether the relay will pick-up and how long it will take for the relay operation when the actuating activity is changing during the in-rush current period of starting a motor.[1]

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Power System Study & Relay Co-ordination

Fig. 5 Current-Time Characteristics of an Over-Current Induction Disc Relay 19

Power System Study & Relay Co-ordination

Fig. 6 CDG Over-Current Induction Disc Relay (Inverse) Type 20

Power System Study & Relay Co-ordination

4.1.3 Static relaysA static relay refers to a relay in which there is no armature or other moving element and response is developed by electronic, magnetic or other components without mechanical motion. The solid state components used are transistors, diodes, resistors, capacitors, and thyristors etc. Measurement is carried out by static circuits consisting of comparators, level detectors, filters etc., while in a conventional electro-magnetic relay it is done by comparing operating torque (or force) with restraining torque (or force).Static relays can be arranged to respond to electrical inputs. However, other types of inputs such as heat, light, magnetic field, travelling waves etc., can be suitably converted into equivalent analogue or digital signals and then supplied to the static relay. Operating Principle:-

Fig. 7 Block Diagram of a Static Relay

Static Relays consists of Input Stage and Output Stage. Input Stage:The input is derived from line CT and PT. The output of these CT and PT are not suitable for static components so they are brought down to suitable level by auxiliary CT and PT. Then aux CT output is given to rectifier, which rectifies the input. This is then smoothened by smoothening circuit to remove the ripple. The smoothened and ripple free output is given to comparator. The comparator compares the inputs and generates error signal which is given to level detector. The level detector determines its input level with respect to its predetermined setting and gives output only if input is greater than threshold value. The output of level detector

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Power System Study & Relay Co-ordination

is then amplified by amplifier to strengthen the weak signal. The amplifier output is then given to output device. Time delay can be introduced between two level detectors if needed. Output Stage:Output stage of static relays consists of either permanent magnet moving coil relay (PMMC) or thyristors in series with trip coil of circuit breaker.

4.1.4 Microprocessor Based Relays & Numerical Relays:-

Fig. 8 Microprocessor based Relay

The increased growth of power system both in size and complexity has brought about the need for fast and reliable relays to protect major equipments and to maintain system stability. The conventional protective relays are either electromagnetic or static type. Electromagnetic relays suffer from high burden on instrument transformers, high operating time, contact problems etc. Though static relays have certain advantages such as compactness, low burden, less maintenance and high speed over electromagnetic relays but they do suffer from inflexibility, inadaptability to changing operating conditions of system and its complexity. With the development of economically powerful and sophisticated microprocessors, there is a growing interest in developing microprocessor-based relays which are more flexible as they are programmable and they are very much superior to static relays and conventional electromagnetic relays.

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Power System Study & Relay Co-ordination

Operation:A current signal from CT is converted into proportional voltage signal using I to V converter. The ac voltage proportional to load current is converted into dc using precision rectifier and is given to multiplexer (MUX) which accepts more than one input and gives one output. Microprocessor sends command signal to the multiplexer to switch on desired channel to accept rectified voltage proportional to current in a desired circuit. Output of MUX is fed to analog to digital converter (ADC) to obtain signal in digital form. Microprocessor then sends a signal ADC for start of conversion (SOC), examines whether the conversion is completed and on receipt of end of conversion (EOC) from ADC, receives the data in digital form. The microprocessor then compares the data with pick-up value. If the input is greater than pick-up value the microprocessor send a trip signal to circuit breaker of the desired circuit. Incase of instantaneous over current relay there is no intentional time delay and circuit breaker trips instantly. Incase of normal inverse, very inverse, extremely inverse and long inverse over current relay the inverse current-time characteristics are stored in the memory of microprocessor in tabular form called as look-up table. 4.1.5 Merits of Microprocessor based, Numerical & Static relays A) Flexibility- A variety of protection functions can be accomplished with suitable modifications in the software only either with the same hardware or with slight modifications in the hardware. B) Reliability- A significant improvement in the relay reliability is obtained because the use of fewer components results in less interconnections and reduced component failures. C) Obtaining different types of relay characteristics- given the system requirements, it is possible to provide better 0matching of protection characteristics since these characteristics are stored in the memory of the microprocessor. D) Digital communication- The microprocessor based relay furnishes easy interface with digital communication equipments. E) Modular frame- The relay hardware consists of standard modules resulting in ease of service. F) Low burden- The microprocessor based relays impose minimum burden on the instrument transformers.
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Power System Study & Relay Co-ordination

G) Sensitivity - Greater sensitivity and high pickup ratio. H) Speed- With static relays, tripping time of cycle or even less can be obtained. I) Resetting is also fast.

However static relays suffer from some limitations as follows:-

Limitations of static relays:-

A) Auxiliary voltage requirement. B) Electrostatic Discharges-These charges are developed by rubbing of two insulating components. Even small discharges can damage the components which would normally withstand 100 V. C) Voltage transients-Static relays are sensitive to voltage transients which are caused by operation of breaker and isolator in the primary circuit of CTs and PTs. D) Serious overvoltage is also caused by breaking of control circuit, relay contacts etc. Such voltage spikes of small duration can damage the semiconductor components and also cause mal operation of relays. E) Temperature dependence of static relays- The characteristics of semiconductor devices are affected by ambient temperature.

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Power System Study & Relay Co-ordination

4.2 Circuit Breaker:Circuit Breakers are automatic switches which can interrupt fault currents. During normal operating conditions the circuit breaker is in closed position. During abnormal or faulty conditions, relays sense the fault and close the trip circuit of circuit breaker. There after the circuit breaker opens. So circuit breaker is the device which actually isolates the faulty part and is final output device of protective scheme. On opening of circuit breaker contacts an arc is drawn out between them. This arc can be extinguished using different media like SF6 gas, vacuum etc.

4.2.1 SF6 Circuit Breaker:Sulphur hexafluoride (SF6) is an inert, heavy gas with good dielectric strength and arc extinguishing properties. The dielectric strength of SF6 gas is greater than that of atmospheric air and it increases with pressure. SF6 widely used in electrical equipment like high voltage metal enclosed cables, high voltage metal clad switchgear, bushings, circuit-breakers, current transformers etc.

Single Puffer Action:Initially the interrupter is in fully closed position. The moving cylinder (1) is coupled with movable contact (2) against fixed piston (5) and there is a relative motion between moving cylinder and fixed piston and gas is compressed in cavity (6). This trapped gas is released through nozzle (4) during arc extinction process. During travel of moving contact and moving cylinder the gas puffs over arc and reduces arc diameter by axial convection and radial dissipation. At current zero arc diameter becomes too small to arc gets extinguished. The puffing action continues for sometime even after arc extinction and contact space is filled with cool, fresh gas. Due to electro negativity of gas it regains its dielectric strength rapidly after final current zero. Several types of SF6 circuit breakers have been developed for rated voltages from 3.6 to 760 kV. SF6 gas insulated metal-clad switchgear comprises factory assembled metal-clad, substation equipment like circuit breaker, isolators, earth switches, bus-bars etc. These are filled with SF6 gas. Such substations are compact and are being favored in densely populated urban areas.
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Power System Study & Relay Co-ordination

Fig. 9 Single Puffer Action of SF6 Circuit Breaker

4.2.2 Vacuum Circuit Breaker:-

Fig. 10 Vacuum Interrupter 26

Power System Study & Relay Co-ordination

Vacuum is used as dielectric material. When two contacts are separated in vacuum module arc is drawn between them. An intensively hotspot is created at the instant of contact separation from which metal vapors shoot off, constituting plasma. The amount of vapor in plasma is proportional to the vapor emission from electrodes, hence to the arc current. As contacts separate contact space is filled with vapor of positive ions liberated from contact material. During decreasing mode of current the rate of vapor emission reduces and amount of plasma tends to zero. After natural current zero the remaining metal vapor condenses and medium regains the dielectric strength rapidly and thus striking of arc is prevented. Vacuum interrupter is rated up to 36 kV and beyond which two interrupters are required. [1]

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Power System Study & Relay Co-ordination

5. PROTECTION OF POWER SYSTEM COMPONENTS


5.1 Generator Protection:-

Protection of generator is complex and elaborate because of following reasons:A) Generator is costly equipment and one of the major links in power system. B) Generator is not single equipment but is associated with the unit-transformers, auxiliary transformers, station bus-bars, excitation system, prime-mover, voltage regulating equipment, cooling system etc. Therefore the protection of generator is to be coordinated with the associated equipment. C) The generator capacity has sharply risen in recent years from 30MW to 500MW with the result that loss of even a single machine may cause overloading of associated machines in the system and eventual system instability. The basic function of protection applied to generators is, therefore, to reduce the outage period to a minimum by rapid discriminative clearance of faults. Unlike other apparatus, opening of a breaker to isolate the faulty generator is not sufficient to prevent further damage, since generator will continue to supply power to a stator winding fault until its field excitation is suppressed. It is, therefore, necessary that the field is opened, fuel supply to the prime-mover is stopped and sometimes braking application also becomes imperative. Overloading of a generator is caused either due to partial breakdown of winding insulation or due to excessive load on the power supply system. Over current protection for alternators is not considered necessary; since modern generators are capable of withstanding complete shortcircuit at their terminals for sufficient time without much overheating and damage. On occurrence of such faults, the generator can be disconnected from the system manually. In case an overload protection is provided for generators, such a protection might disconnect generator from system due to momentary troubles outside the power station or temporary overload on system and thus interfere with continuity of supply. [2]

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Power System Study & Relay Co-ordination

5.2 Transformer Protection:-

Power transformers are static devices, totally enclosed and usually oil immersed, and therefore, chances of fault occurrence on them are very rare. But the consequences of even a rare fault may be very serious unless the transformer is quickly disconnected from the system. Hence automatic protection of transformers against possible faults is essential and of utmost importance. The faults occurring in power transformers are open-circuit faults (an open-circuit in one phase of a three phase transformer), earth faults, phase-to-phase faults, inter-turn faults and overheating from overloading or from some internal cause such as core-heating. Interphase (phase-to-phase) short-circuits are most frequent on leads of three phase transformers, while the interphase short-circuits within the winding are less frequent. Earth faults and inter-turn faults have the highest probability on the power transformers. Winding shortcircuits, also called the internal faults, generally result from failure of insulation due to temperature rise or deterioration of transformer oil. An open-circuit in one phase of a three phase transformer may cause undesirable heating but this condition is relatively harmless and so no relay protection is required against open-circuits. On the occurrence of such a fault, the transformer can be disconnected manually from the system. The choice of a protective device for a transformer depends upon several factors such as:A) Type of transformer i.e., distribution or power transformer B) Size of transformer C) Type of cooling D) System where used i.e., its electrical location in the network E) Importance of service for which it is required.

For distribution transformers employed in rural areas, the normal practice is to use the fuses for its protection against external faults but for urban distribution network, where discrimination is absolutely necessary, fuses will not serve the purpose. For power transformers, the protection is to be provided usually against dangerous overloads and excessive temperature rise. Dangerous overloads may be due to external faults or the internal
29

Power System Study & Relay Co-ordination

ones. External faults, however, are cleared by the relay system outside the transformer within the shortest possible time in order to avoid any danger to the transformer due to these faults. Differential protection is the most important type of protection used for protection against internal phase-to-phase and phase-to-earth faults. The other protection systems employed for protection of transformers against internal faults are Buchholz protection, core-balance leakage protection, combined leakage and overload protection, restricted earth-fault protection. [2]

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Power System Study & Relay Co-ordination

6. POWER SYSTEM ANALYSIS


6.1 Analysis OF Power System:-

The power system at TATA Motors Ltd, Pimpri consists of a 220 kV switchyard. This 220 kV voltage supply from the MSEDCL is then stepped down to 22 kV in the same switchyard with help of three step down transformers. The transformers are of 220/22 kV and of 30, 30 and 40 MVA each. For calculation purposes we have considered the transformers to be of 30 MVA. It consists of four Main Receiving Stations (MRS) of which New MRS forms the ring main pattern. The remaining three MRS are connected to load through transformers of 2MVA or 1.5 MVA and ratio of step down of 22 kV /415 V. Ring Main is an electrical distribution scheme in which outgoing feeders are connected to the main supply through a ring circuit. Here the main supply after stepping down to 22 kV is fed to the New MRS. From the New MRS it is fed to MRS-I, MRS-II, MRS-III each having two sections. Also MRS-I and MRS-III are connected via MRS-II to New MRS, this being an alternate connection, seldom used. The OLD-DG feeds power to MRS-I 22 kV bus. The MANDG feeds power to New MRS. This completes the ring main system. This ensures uninterrupted power supply to the plant even on occurrence of fault. The generator houses contribute 54.35 MW to the system. According to the load shedding schedule, the deficit power is generated by required number of generator units. The company has maximum connected load of 55 MW. The Generator Houses contribute 54.35 MW to the plant, ensuring continuity of supply to the plant up to 99 percent. Short circuit analysis is done for MRS-II without considering the effect of addition of OLDDG House and MAN-DG House on the fault level. Similarly, analysis is done initially considering the effect of addition of only the OLD-DG House and then both OLD-DG House and MAN-DG House. For both these cases fault levels are calculated. We then compare the fault levels for all the cases. If there is an increase in fault level in any of the case then we have to ensure that the switchgear protective devices already installed should be capable of protecting the equipments for these increased fault levels. If they are not found suitable then we have to suggest suitable switchgear protective devices.
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Power System Study & Relay Co-ordination

We are going to co-ordinate the relays of MRS-II up to the 22 kV level. Beyond which the timings are specified by the MSEDCL. Depending upon the fault levels at various assumed fault locations in MRS-I, the relays in MRS-II are to be co-ordinated. Co-ordination is done in such a manner that no art of MRS-II is left unprotected. Also a fault in any part of MRS-II, it should be cleared in minimum time. This is done so as to reduce the damage to protective gear and the equipments and also to maintain system stability.

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Power System Study & Relay Co-ordination

7. SHORT CIRCUIT ANALYSIS

7.1 Steps Involved in Short Circuit Analysis:-

For short circuit analysis we consider three phase short circuit as it is the most severe fault amongst all the faults. We are going to assume three phase short circuit on various locations from 415V to 22kV level i.e. the New MRS incomer. The impedances of generators, transformers, cables and motors are contributing to the change in fault level at different locations. Here we first calculate the fault levels for MRS-II without effect of addition of OLD-DG House and MAN-DG House for 22 kV. Then we consider that all the eight generators of OLDDG House are run along with main supply. We calculate the contribution of the eight generators to fault level at 22 kV and add it to the earlier fault level. We consider that all the generators are run simultaneously to consider the worst case on occurrence of fault. Secondly, we consider the fault level contribution of the three generators of MAN-DG connected at 22 kV. The fault level contributions of all the three generators are then added to fault level at MRS-II along with OLD-DG House. Usually all the three generators are not run at the same time however we consider this for worst case calculations. For calculating the contribution of generators to the fault level at 22 kV we require the short circuit ratio of the generators. From the short circuit ratio we calculate the transient reactance and sub- transient reactance of the generator. Induction motor and synchronous motor contribute to fault level as they act as generator for a short period due to inertia of connected load. Generally we consider motors of rating greater than 30 hp for fault level contribution at 22 kV. As it is only for few cycles its effect is not reflected on the New MRS 22 kV bus.

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Power System Study & Relay Co-ordination

Formulae used for calculations of short circuit analysis. %Z x Base MVA Transformer Rating Base MVA Z(pu)T Fault MVA 3 x Voltage

Z pu =

Fault MVA

Fault Current =

Base MVA = 30 MVA Base Voltage = 22kV

7.2 Calculations: - (Without considering OLD-DG House and MAN-DG House)


Following calculations for 22 kV remain same for every MRSII substation:-

Fig. 11 Impedance Diagram for Faults on 22 kV bus on MRS-II

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Power System Study & Relay Co-ordination

For Fault Fa:Z(pu)T =0.039+0.0045+0.0009 0.1x(0.039+0.0045+0.0009) =0.0444 0.00444 We consider 10% negative tolerance as per IEC Standards So, Z(pu)T =0.03996 pu Fault MVA = 30 / (0.0996) =750.75 Fault Current = 750.75 / (3 x22000) =19.70 kA (1)

For Fault Fb:Z(pu)T =0.039+0.0045 - 0.1x(0.039+0.0045) =0.0435 0.00435 = 0.03915 pu from(1)

Fault MVA

= 30 / (0.03915) =766.28

Fault Current = 766.28 / (3 x 22000) =20.10 kA

For Fault Fc:Z(pu)T =0.039 - 0.0039 =0.0351 pu from(1)

Fault MVA

= 30 / (0.0351) =854.70

Fault Current = 854.70 / (3 x 22000) =22.43 kA


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Power System Study & Relay Co-ordination

For Substations: A) 11-13-16-19-22-50

Fig. 12 Impedance Diagram for Substation A

For Fault F1:Zpu = 0.0626 x 30/2 =0.939 pu Z(pu)T =0.939+0.039+0.0045+0.0009 =0.9834 pu

Z(pu)T =0.9834 - 0.09834 =0.88506 pu from(1)

Fault MVA

= 30 / (0.88506) =33.896

Fault Current = 33.896 / (3 x 415) =47.15 kA


36

Power System Study & Relay Co-ordination

For Fault F2:Zpu = 0.0654 x 30/2 =0.981 pu Z(pu)T =0.981+0.039+0.0045+0.0009 =1.0254 0.10254 =0.923 pu Fault MVA = 30 / (0.923) =32.50 Fault Current =32.5/(3 x 415) =45.21 kA from (1)

For Fault F3:Zpu = 0.0626 x 30/2 =0.939 pu Z(pu)T =0.939+0.039+0.0045+0.0009 =0.9834 0.09834 =0.88506 pu from(1)

Fault MVA

= 30 / (0.88506) = 33.896

Fault Current = 33.896 / (3 x 415) =47.15 kA

For Fault F4:Zpu = 0.0541 x 30/1.5 =1.082 pu Z(pu)T =1.082+0.039+0.0045+0.0009 =1.1264 0.11264 =1.01376 pu from(1)

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Power System Study & Relay Co-ordination

Fault MVA

= 30 / (1.01376) =29.6

Fault Current = 29.6 / (3 x 433) =39.45 kA

For Fault F5:Zpu = 0.048 x 30/1.5 =0.96 pu Z(pu)T =0.96+0.039+0.0045+0.0009 =1.0044 0.10044 =0.90396 pu Fault MVA = 30 / (0.90396) =33.19 Fault Current = 33.19 / (3 x 433) =44.25 kA from(1)

For Fault F6:Zpu = 0.0619 x 30/2 =0.9285 pu Z(pu)T =0.9285+0.039+0.0045+0.0009 =0.9729 0.09729 =0.87561 pu Fault MVA = 30 / (0.87561) =34.26 Fault Current = 34.26 / (3 x 433) =45.68 kA from(1)

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Power System Study & Relay Co-ordination

B) 8-12-15-21-29-39

Fig. 13 Impedance Diagram of Substation B

For Fault F1:Zpu = 0.048 x 30/1.5 =0.96 pu Z(pu)T =0.96+0.039+0.0045+0.0009 =1.0044 0.10044 =0.904 pu from (1)

Fault MVA

= 30 / (0.904) =33.18

Fault Current =33.18/(3 x 433) =44.25 kA

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Power System Study & Relay Co-ordination

For Fault F2:Zpu = 0.0568 x 30/1.5 =1.136 pu Z(pu)T =1.136+0.039+0.0045+0.0009 =1.1804 0.11804 =0.1.0623 pu Fault MVA = 30 / (1.0623) =28.23 Fault Current =28.23/(3 x 433) =37.65 kA from (1)

For Fault F3:Zpu = 0.0483 x 30/1.5 =0.966 pu Z(pu)T =0.966+0.039+0.0045+0.0009 =1.0104 0.10104 =0.909 pu Fault MVA = 30 / (0.909) =33.00 Fault Current =33.00/(3 x 433) =43.98 kA from (1)

For Fault F4:Zpu = 0.0587 x 30/1.5 =1.174 pu Z(pu)T =1.174+0.039+0.0045+0.0009 =1.2184 0.12184 =1.096 pu Fault MVA = 30 / (1.096) =27.35 from (1)

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Power System Study & Relay Co-ordination

Fault Current =27.35/(3 x 433) =36.47 kA

For Fault F5:Zpu = 0.0627 x 30/2 =0.9405 pu Z(pu)T =0.9405+0.039+0.0045+0.0009 =0.9849 0.09849 =0.8864 pu Fault MVA = 30 / (0.8864) =33.84 Fault Current =33.84/(3 x 415) =47.08 kA from (1)

For Fault F6:Zpu = 0.0514 x 30/1.5 =1.028 pu Z(pu)T =1.028+0.039+0.0045+0.0009 =1.0724 0.10724 =0.9652 pu Fault MVA = 30 / (0.9652) =31.08 Fault Current =31.08(3 x 433) =41.44 Ka from (1)

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Power System Study & Relay Co-ordination

C) 41-43-44-55-56-57-58-61

Fig.14 Impedance Diagram of Substation C

For Fault F1:Zpu = 0.0626 x 30/2 =0.939 pu Z(pu)T =0.939+0.039+0.0045+0.0009 =0.9834 pu Z(pu)T =0.9834 - 0.09834 =0.88506 pu Fault MVA = 30 / (0.88506) =33.896 Fault Current = 33.896 / (3 x 415) =47.15 kA from (1)

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Power System Study & Relay Co-ordination

For Fault F2:Zpu = 0.0625 x 30/2 =0.9375 pu Z(pu)T =0.9375+0.039+0.0045+0.0009 =0.9819 0.09819 =0.8837 pu Fault MVA = 30 / (0.8837) =33.94 Fault Current =33.94/(3 x 415) =45.26 kA from (1)

For Fault F3:Zpu = 0.0625 x 30/2 =0.9375 pu Z(pu)T =0.9375+0.039+0.0045+0.0009 =0.9819 0.09819 =0.8837 pu Fault MVA = 30 / (0.8837) =33.94 Fault Current =33.94/(3 x 415) =45.26 kA from (1)

For Fault F4:Zpu = 0.0627 x 30/2 =0.9405 pu Z(pu)T =0.9405+0.039+0.0045+0.0009 =0.9849 0.09849 =0.8864 pu from (1)

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Power System Study & Relay Co-ordination

Fault MVA

= 30 / (0.8864) =33.84

Fault Current =33.84/(3 x 415) =47.08 kA

For Fault F5:Zpu = 0.051 x 30/2 =0.765 pu Z(pu)T =0.765+0.039+0.0045+0.0009 =0.8094 0.08094 =0.7284 pu Fault MVA = 30 / (0.7284) =41.18 Fault Current =41.18/(3 x 415) =57.29 kA For Fault F6:Zpu = 0.051 x 30/2 =0.765 pu Z(pu)T =0.765+0.039+0.0045+0.0009 =0.8094 0.08094 =0.7284 pu Fault MVA = 30 / (0.7284) =41.18 Fault Current =41.18/(3 x 415) =57.29 kA from (1) from (1)

For Fault F7:Zpu = 0.051 x 30/2 =0.765 pu

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Power System Study & Relay Co-ordination

Z(pu)T =0.765+0.039+0.0045+0.0009 =0.8094 0.08094 =0.7284 pu Fault MVA = 30 / (0.7284) =41.18 Fault Current =41.18/(3 x 415) =57.29 kA For Fault F8:Zpu = 0.0653 x 30/2 =0.98 pu Z(pu)T =0.98+0.039+0.0045+0.0009 =1.0239 0.10239 =0.9215 pu Fault MVA = 30 / (0.9215) =32.55 Fault Current =32.55/(3 x 415) =45.30 kA from (1) from (1)

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Power System Study & Relay Co-ordination

D) 51-52-53-54

Fig. 15 Impedance Diagram of Substation D

For Fault F1:Zpu = 0.0652 x 30/2 =0.978 pu Z(pu)T =0.978+0.039+0.0045+0.0009 =1.0224 0.10244 =0.9201 pu Fault MVA = 30 / (0.9201) =32.60 Fault Current =32.60/(3 x 415) =45.35 kA from (1)

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Power System Study & Relay Co-ordination

For Fault F2:Zpu = 0.0661 x 30/2 =0.9915 pu Z(pu)T =0.9915+0.039+0.0045+0.0009 =1.0359 0.10359 =0.9323 pu Fault MVA = 30 / (0.9323) =32.17 Fault Current =32.17/(3 x 415) =44.76 kA from (1)

For Fault F3:Zpu = 0.0649 x 30/2 =0.9735 pu Z(pu)T =0.9735+0.039+0.0045+0.0009 =1.0179 0.10179 =0.9161 pu Fault MVA = 30 / (0.9161) =32.74 Fault Current =32.74/(3 x 415) =45.55 kA from (1)

For Fault F4:Zpu = 0.0658 x 30/2 =0.987 pu Z(pu)T =0.987+0.039+0.0045+0.0009 =1.0314 0.10314 =0.9282 pu Fault MVA = 30 / (0.9282) =32.31
47

from (1)

Power System Study & Relay Co-ordination

Fault Current =32.31/(3 x 415) =44.96 kA

E) 32-59

Fig. 16 Impedance Diagram of Substation E

For Fault F1:Zpu = 0.0578 x 30/1.5 =1.156 pu Z(pu)T =1.156+0.039+0.0045+0.0009 =1.2004 0.12004 =1.08 pu Fault MVA = 30 / (1.08) =27.76 Fault Current =27.764/(3 x 433) =37.02 kA from (1)

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Power System Study & Relay Co-ordination

For Fault F2:Zpu = 0.0654 x 30/2 =0.981 pu Z(pu)T =0.981+0.039+0.0045+0.0009 =1.0254 0.10254 =0.923 pu Fault MVA = 30 / (0.923) =32.50 Fault Current =32.5/(3 x 415) =45.21 kA from (1)

F) 33-34-35-37

Fig. 17 Impedance Diagram of Substation F

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Power System Study & Relay Co-ordination

For Fault F1:Zpu = 0.0646 x 30/2 =0.969 pu Z(pu)T =0.969+0.039+0.0045+0.0009 =1.0134 0.10134 =0.9121 pu Fault MVA = 30 / (0.931 =32.89 Fault Current =32.89/(3 x 415) =45.76 kA from (1)

For Fault F2:Zpu = 0.0652 x 30/2 =0.978 pu Z(pu)T =0.978+0.039+0.0045+0.0009 =1.0224 0.10244 =0.9201 pu Fault MVA = 30 / (0.9201) =32.60 Fault Current =32.60/(3 x 415) =45.35 kA from (1)

For Fault F3:Zpu = 0.0652 x 30/2 =0.978 pu Z(pu)T =0.978+0.039+0.0045+0.0009 =1.0224 0.10244 =0.9201 pu Fault MVA = 30 / (0.9201) =32.60 from (1)

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Power System Study & Relay Co-ordination

Fault Current =32.60/(3 x 415) =45.35 kA

For Fault F4:Zpu = 0.0629 x 30/2 =0.9435 pu

Z(pu)T =0.9435+0.039+0.0045+0.0009 =0.9879 0.09879 =0.88911 pu Fault MVA = 30 / (0.88911) =33.74 Fault Current =33.74/(3 x 433) =45 kA from (1)

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Power System Study & Relay Co-ordination

G) 17-18-28-40-49

Fig. 18 Impedance Diagram of Substation G

The compressor house consists of 6.6 kV bus to which motor load is connected. The motors are of different ratings which are greater than 30 HP. Generally motors of 30 HP or more are considered while calculating the fault levels. When a fault occurs the power to the motor is interrupted and the motor continuous running due to the inertia of the connected load thus the motors acts as generator and contributes to fault level. There are 9 motors connected to the 6.6 kV bus. The maximum running load = (4 X 522 X 6) + (2 X 900 X 6) + (2 X 315 X 6) = 29000 kW (3 X 6.6 X 0.86 X 0.94) = 3138.10 A this is to be added to the fault level at F2 and F3.
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Power System Study & Relay Co-ordination

Maximum running load in ampere reflected on the primary of the transformer is = 138.10 X 6.6 22 = 941.43 A = 0.94 kA this is to be added to the fault level at FA.

Therefore the new fault level at 22 kV bus at fault FA = 19.7 + 0.94 = 20.64 kA For Fault F1:Zpu = 0.0638 x 30/2 =0.957 pu Z(pu)T =0.957+0.039+0.0045+0.0009 =1.0014 0.10014 =0.90126 pu Fault MVA = 30 / (0.90126) =33.28 Fault Current =33.28/(3 x 415) =46.30 kA from (1)

For Fault F2:Zpu = 0.0748 x 30/6.26 =0.3584 pu Z(pu)T =0.3584+0.039+0.0045+0.0009 =0.4028 0.04028 =0.3625 pu Fault MVA = 30 / (0.3625) =82.75 Fault Current =82.75/(3 x 66000) =7.23 + 3.13 = 10.37 kA from (1)

For Fault F3:Zpu = 0.0762 x 30/6.25 =0.3657 pu


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Power System Study & Relay Co-ordination

Z(pu)T =0.3657+0.039+0.0045+0.0009 =0.4101 0.04101 =0.3691 pu Fault MVA = 30 / (0.3691) =81.36 Fault Current =81.36/(3 x 66000) =7.11 + 3.13 = 10.25 kA from (1)

For Fault F4:Zpu = 0.0673 x 30/2 =1.0095 pu Z(pu)T =1.0095+0.039+0.0045+0.0009 =1.0539 0.10539 =0.94851 pu Fault MVA = 30 / (0.94851) =31.62 Fault Current =31.62/(3 x 433) =42.17 kA from (1)

For Fault F5:Zpu = 0.0625 x 30/2 =0.9375 pu Z(pu)T =0.9375+0.039+0.0045+0.0009 =0.9819 0.09819 =0.8837 pu Fault MVA = 30 / (0.8837) =33.94 Fault Current =33.94/(3 x 433) =45.25 Ka from (1)

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Power System Study & Relay Co-ordination

7.3 Calculations considering OLD DG House:Old generator house consists of eight alternators of which six are of 2.5MW and two are of 2.2MW.It also consists of six transformers. Two are step down transformers of 0.2 MVA, 0.5 MVA and 6.6kV/415V which are nothing but station transformers. Remaining four are step up transformers of 6.6kV/22Kv out of which two are of 8MVA and the other two are of 6.25 MVA. For fault calculations, we consider only the transformers connected in parallel to the MRS-II. Even though the generators are not in operation, the transformers have to be kept charged. So, the equivalent impedance of the transformers has to be taken into consideration for fault calculation. Here fault current contributed by all eight generators is equal to the fault current contributed by a single generator multiplied by eight. Hence Total fault current contributed = (Fault current contributed by single generator) x 8 In OLD-GEN House, all eight generators are generating power at 6.6 kV. Short circuit ratio of all eight generators is 0.7. Hence synchronous reactance of all eight generators is given by: Xd = 1 / 0.7 = 1.4285 pu Also, subtransient reactance is given by: Xd

= 0.2 x 1.4285 = 0.2857 pu

MVA rating for all eight generators is 3.125. Hence fault MVA for all eight generators is given by:

Fault MVA

= 3.125 / 0.2857 = 10.9375

Now fault current contributed by each generator at 6.6 kV is given by: Fault Current = 10.9375 / (3 x 6.6) = 0.96 kA

Consider any one generator. It is connected to another 6.6 kV bus through a cable of impedance 0.0009 pu. So total impedance is given by:
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Power System Study & Relay Co-ordination

= Xd + 0.0009 =0.2857 + 0.0009 = 0.2866 pu

Fault MVA

= 3.125 / 0.2866 = 10.90

Fault Current = 10.90 / (3 x 6.6) = 0.9538 kA

Now this generator, with cable of 0.0009 pu in series, is connected to 22kV bus through a step up transformer of 6.6/22 kV. So total impedance is given by: = (Xd + 0.0009 +Z transformer) = (0.2857 + 0.0009 + 0.1097) = 0.3963 pu

ZT

Fault MVA

= 3.125 / 0.3963 = 7.89

Fault Current = 7.89 / (3 x 22) = 0.21 kA Total fault current contributed by = (Fault current contributed by single generator) x 8 eight generators = 0.21 x 8 = 1.68 kA

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Power System Study & Relay Co-ordination

For MRS-II:-

For Fault FA:Fault Current = 19.70 kA (Without OLD-DG House and MAN-DG House) Fault current with OLD-DG House = 19.70 + 1.68 =21.38 kA For Fault FB:Fault Current = 20.10 kA (Without OLD-DG House and MAN-DG House) Fault current with OLD-DG House = 20.10 + 1.68 =21.78 kA For Fault FC:Fault Current = 22.43 kA (Without OLD-DG House and MAN-DG House) Fault current with OLD-DG House = 22.43 + 1.68 = 24.11 kA

7.4 Calculations considering OLD DG house and MAN DG House:MAN DG house consists of three alternators 11.65MW. It also consists of five transformers. Two are step down transformers of 2 MVA and 11kV/415V which are nothing but station transformers. Remaining three are step up transformers of 11kV/22kV and 22MVA. Even though the generators are not in operation, the transformers have to be kept charged. So, the equivalent impedance of the transformers has to be taken into consideration for fault calculation. Here fault current contributed by all three generators is equal to the fault current contributed by a single generator multiplied by three. Hence

Total fault current contributed = (Fault current contributed by single generator) x 3

In OLD-GEN House, all three generators are generating power at 11 kV. Short circuit ratio of all eight generators is 0.447. Hence synchronous reactance of all eight generators is given by: Xd = 1 / 0.447 = 2.237 pu
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Power System Study & Relay Co-ordination

Also, subtransient reactance is given by: Xd

= 0.2 x 2.237 = 0.4474 pu

MVA rating for all eight generators is 3.125. Hence fault MVA for all eight generators is given by:

Fault MVA

= 14.65 / 0.4474 = 32.74

Now fault current contributed by each generator at 6.6 kV is given by: Fault Current = 32.74 / (3 x 11) = 1.72 kA

Consider any one generator. It is connected to another 6.6 kV bus through a cable of impedance 0.0009 pu. So total impedance is given by: Z = Xd + 0.0009 =0.4474 + 0.0009 = 0.4484 pu

Fault MVA

= 14.65 / 0.4484 = 32.74

Fault Current = 32.74 / (3 x 11) = 1.72 kA

Now this generator, with cable of 0.0009 pu in series, is connected to 22kV bus through a step up transformer of 11/22 kV. So total impedance is given by: = (Xd + 0.0009 +Z transformer) = (0.4474 + 0.0009 + 0.00617) = 0.4545 pu
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ZT

Power System Study & Relay Co-ordination

Fault MVA

= 14.65 / 0.4545 = 32.24

Fault Current = 32.24 / (3 x 22) = 0.85 kA Total fault current contributed by eight generators = (Fault current contributed by single generator) x 3 = 0.85 x 3 = 2.54 kA

For MRS-II:-

For Fault FA:Fault Current = 19.70 kA (Without OLD-DG House and MAN-DG House) New Fault current with OLD-DG House and MAN-DG House = 19.70 + 1.68 + 2.54 =23.92 kA For Fault FB:Fault Current = 20.10 kA (Without OLD-DG House and MAN-DG House) New Fault current with OLD-DG House and MAN-DG House = 20.10 + 1.68 + 2.54 =24.32 kA For Fault FC:Fault Current = 22.43 kA (Without OLD-DG House and MAN-DG House) New Fault current with OLD-DG House and MAN-DG House = 22.43 + 1.68 + 2.54 = 26.65 kA

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Power System Study & Relay Co-ordination

8. RELAY CO-ORDINATION
8.1 Introduction to Relay Co-ordination:-

Relay co-ordination plays an important role in the protection of power system. For proper protection, proper co-ordination of relays with appropriate relay settings is to be done. Relay settings are done in such a way that proper co-ordination is achieved along various series network. However the review of Co-ordination is always essential since various additions / deletion of feeders and equipments will occur after the initial commissioning of plants. As power can be received from generators of captive power plant, the analysis becomes complex. Relay co-ordination can be done by selecting proper plug setting and time multiplication setting of the relay, considering maximum fault current at the relay location. After selecting the plug setting and time multiplier setting, the co-ordination can be checked graphically. When plotting co-ordination curves, certain time intervals must be maintained between the curves of various protective devices in order to ensure the correct sequential operation of the devices when co-coordinating inverse time over current relays. For a given fault current, the operating time of IDMT relay is jointly determined by its plug and time multiplier settings. Thus this type of relay is most suitable for proper coordination. Operating characteristics of this relay are usually given in the form of a curve with operating current of plug setting multiplier along the X axis and operating time along Y axis.

Calculation of relay operating time: In order to calculate the actual relay operating time, the following things must be known. A) Time / PSM Curve B) Plug Setting C) Time Setting D) Fault Current E) Current Transformer Ratio

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Power System Study & Relay Co-ordination

The procedure for calculating the actual relay operating time is as follows:A) Convert the fault current into the relay coil current by using the current transformer ratio. B) Express the relay current as a multiple of current setting, i.e. calculate the PSM. C) From the Time/PSM curve of the relay, with the calculated PSM the corresponding time of operation can be obtained. D) Determine the actual time of operation by multiplying the above time of the relay by time-setting multiplier in use. But here we are going to follow the procedure as follows: A) Fault current is 19.70 kA. We assume PMS=100% i.e. 1 for all relays. For first we assume TMS=0.1. B) Calculate Rated C.T. Secondary Current. C) Calculate Multiple of set current i.e. PSM. D) Calculate time of operation of relays only for first case. E) For the remaining levels, follow steps A) to C). For these levels, assume appropriate time of operation of relays. F) Calculate TMS for each level except first level using same formula as in step level,

8.2 Formulae used:k x TMS (I/I>) -1

Where, t= Operating time in sec k ,, = Curve constants I= Fault Current I>= Set Current TMS= Time Multiplier Setting

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Power System Study & Relay Co-ordination

Fig. 19 Various Inverse Characteristics of Induction Disc Relays on Log Scale

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Power System Study & Relay Co-ordination

Table 2 Table of constants for various curves

Fig. 18 shows various inverse characteristics of induction disc relays. Characteristics are of four types: A) Standard or Normal Inverse B) Very Inverse C) Extremely Inverse D) Long Inverse

For Normal inverse over current characteristics, the operation time is inversely proportional to the applied current. Very inverse over current characteristics are particularly suitable if there is a substantial reduction of fault current. The characteristics of this relay are such that its operating time is approximately doubled for a reduction in current from 7 to 4 times the relay current setting. This permits the use of the same time multiplier setting for several relays in series. For Extremely inverse over current characteristics, the operation time is approximately inversely proportional to the square of the applied current.

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Power System Study & Relay Co-ordination

8.3 Calculations for MRS-I:-

Fig. 20 Relay Co-ordination for MRS-I

We select Normal Inverse Curve initially. k=0.14 =0.02 =2.97 Plug Setting=100% i.e. 1 Fault Current I =19.70 kA
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Power System Study & Relay Co-ordination

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current

PSM = Fault Current in C.T. Primary / (C.T. Transformation Ratio x Rated C.T. Secondary Current)

1) C.T Ratio = 200/5 TMS = 0.1

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current =1x5 =5

Multiple of set current (PSM) = 19.7 kA/200 A = 98.50 = (0.14 x 0.1) / (98.5)0.02 - 1 = 0.15 sec

t1

2) C.T Ratio = 800 / 5 We assume co-ordination time as 0.15 sec. t2 = 0.15 + 0.15 = 0.30 sec.

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current =1 x 5 =5

Multiple of set current

= 19.7 kA/800 A = 24.63 = 0.3 x ((24.63)0.02 - 1) / 0.14 = 0.14


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TMS

Power System Study & Relay Co-ordination

3) C.T Ratio = 1200 / 5 We assume co-ordination time as 0.1 sec. t 3 = 0.3 + 0.1 = 0.4 sec.

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current =1x5 =5

Multiple of set current

= 19.7 kA / 1200 A = 16.42 = 0.4 x ((16.42)0.02 - 1) / 0.14

TMS = 0.16

4) C.T Ratio = 1200 / 5 We assume co-ordination time as 0.2 sec. t 3 = 0.4 + 0.2 = 0.6 sec.

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current = 1x 5 =5

Multiple of set current

= 19.7 kA / 1200 A = 16.42 = 0.6 x ((16.42)0.02 - 1) / 0.14 = 0.25

TMS

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Power System Study & Relay Co-ordination

5) C.T Ratio = 600 / 5 We assume co-ordination time as 0.1 sec. t 3 = 0.6 + 0.1 = 0.7 sec.

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current =1x5 =5

Multiple of set current

= 19.7 kA / 600 A = 32.83 = 0.7 x ((32.83)0.02 - 1) / 0.14 = 0.36

TMS

6) C.T Ratio = 1500 / 5 We assume co-ordination time as 0.2 sec. t 3 = 0.7 + 0.2 = 0.9 sec.

Rated C.T. Secondary Current

= Plug Setting x C.T. Secondary Current =1x5 =5

Multiple of set current

= 19.7 kA / 1500 A = 13.13 = 0.9 x ((13.13)0.02 - 1) / 0.14 = 0.34

TMS

We know the actual time required for operation of relay will be the time of operation we have assumed and time multiplier setting.
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Power System Study & Relay Co-ordination

9. CONCLUSION
1. Analysis of Power System We studied a part of power system of Tata Motors Ltd., Pimpri and its single line diagram. From the short circuit analysis carried out on the substations we calculated the fault levels at 415 V to 22 kV levels. The fault current is inversely proportional to fault impedance up to the location of fault and the voltage level. From incomer of New MRS to outgoing feeder of MRS-II the fault impedance is increasing while the voltage remains constant resulting in decrease in fault level. At low voltage side of distribution transformers the voltage level is significantly lower than high voltage side as the transformation ratio is high. The effect of lower voltage level is more than the effect of increase in fault impedance which causes the fault level to rise considerably as compared to the 22 kV level.

2. Relay Co-ordination We co-ordinated the over current relays from the outgoing feeder of MRS-I to incomer of New MRS. The actual operating time for the relays at Outgoing feeder of MRS-I is Incomer of MRS-I is Outgoing feeder of MAN-DG is Incomer of MAN-DG is Outgoing of New MRS is Incomer of New MRS is 0.15 sec 0.30 sec 0.40 sec 0.60 sec 0.70 sec 0.90 sec

For a fault on outgoing feeder of MRS-I, where the fault level is 19.7 kA, the relay employed at that location, i.e. the primary relay, should operate within 0.15 seconds. In case of failure of primary relay there is a back-up relay provided at the incomer of MRS-I which is set to operate within 0.30 sec. This relay is set to operate with a time interval so as to avoid its tripping earlier than the primary relay. In a similar way the relays till incomer of New MRS are co-ordinated such that the maximum time of operation is less than the sustainable time of the circuit breaker. 3. Analysis of effect of addition of captive power plant of 54.35 MW The OLD-DG House and MAN-DG House contribute 1.68 kA and 2.54 kA respectively to the fault level at incomer of New MRS. So the changed fault level at the incomer of New MRS is 26.65 kA.
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Power System Study & Relay Co-ordination

The short time rating of the circuit breaker at incomer of NEW MRS is 26.3 kA for 1 sec. Therefore the sustainable time of this circuit breaker for 26.65 kA is 26.32 X 1 = 26.652 X t t = 0.97 sec.

New MRS incomer has the highest fault level amongst all the 22 kV buses. The selected operating time for this circuit breaker for a fault of 19.7 kA at outgoing feeder of MRS-I is 0.9 sec. Therefore for the changed fault level of 26.65 kA the sustainable time is 19.72 X 0.9 = 26.652X t t = 0.5 sec. This time is less than sustainable time of the circuit breaker. Though the fault level is maximum, fault will be cleared without any damage. Hence, we conclude that there is no need to change either the switchgear protective devices or the relay settings as they are capable of clearing the fault for increased fault levels.

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