Design Feature

Design Feature

Industrial valves normally require wider temperature and pressure ranges, which conventional resilient seated butterfly valve can not comply, this have led to development of metal seated butterfly valve. NEWAY TC series butterfly valve is triple off-set design which has a advantage of light weight, compact design and cost effective and low operation torque and can replace traditional gate, globe & ball valve in most of industries application.

One-Piece shaft
Anti-blowout proof design, provide positive maximum strength.

Mounting pad
designed per ISO 5211, easily installation of hand levers, gear box, pneumatic or electric actuators.

Products Range:
Size: Rating: Temperature Range: Body Materials: 3" ~ 48" ANSI 150lb ~ 600lb -1960C ~ +5500C Cast steel, Stainless steel, Alloy steel Duplex steel. Disc Sealing: End Connection: PTFE, Graphite laminated Wafer, Lug, Double Flange

Low emission packing

Advanced braided (top and bottom) plus 3~4 dieformed graphite packing rings ensure less 20ppm on fugitive emission.

Disc seat design Typical application:

Petrochemical plant Refinery Offshore platform

Allows field replaceable without special tools.

Laminated Seal
PTFE or Graphite plus metal layers, provide an elastic tight seal. Also fire-safe is assured.

Power plant LNG Steel Mills

Stellited seat (optional)

Integral hardfaced, provide longer valve life and less maintenance.

NEWAY TC series butterfly valve is true metal to metal seated design, featured with quarter turn, bi-directional & zero leakage. Because of no Teflon, Viton or other soft seal material used, it is inherently fire safe and can completely eliminate the traditional elastomeric seating butterfly valve leakage problem due to seat aging or deformation, consequently wear. Wide range of available body material selection make this series of valve not only good for isolation service but also ideal for most of process and control application.

Rigid body structure Long-length bearing

Fine-machined and hardened (Nickel-plated) to reduce the stem friction and ensure lower torque. Available in wafer, lug or double flange connection and various material range. Temperature range: -1960C~5500C.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

DesignFeature
Design Feature Design Feature Low Emission Shaft Seal
Neway standard emission control is 20 PPM a.) b.) Shaft is fully guided by shaft bearing & gland follower to avoid any side jiggle due to line pressure thrust.
2nd offset Pipe and valve center line

Weather proof belleville-spring washer

The packing set is pre-compressed and is a combination of braided graphite rings top and bottom with die formed flexible graphite rings between.

Shaft centerline

c.)

Controlled shaft & stuffing box finish with Ra0.4~Ra0.8 on shaft and Ra3.2 on stuffing box which allow a better holding of packing ring and results in a better shaft sealing

Shaft centerline 3rd offset

Seat cone

axis

performance. d.) Optional Live Loaded gland flange is available for providing constant packing compresion to reduce fugitive emission from shaft seal. e.) Optional shaft seal design per Shell MESC 77/312 & TA-Luft is also available upon request.

Seat cone surface

1st offset

Triple Offset Frictionless Design

1st offset: Shaft rotation center is offset from the centerline of valve seat, provide a completed sealing contact between discand seat. 2 offset: Shaft rotation center is offset from centerline of valve body, greatly reduce the friction between disc and seat during valve closing and opening.
nd

3rd offset: Seat cone center is offset from the valve centerline, completely eliminate the mechanical friction between disc and seat. It is a torque seated, process pressureaided frictionless seal valve, ideally suitable for metal seated valves on high temperature, high pressure and firesafe application.

Compact & light Design

NEWAY series TC butterfly valve was designed per API 609, due to its compact & light design. It is an economical replacement for gate, globe and ball valves. Below is a comparison table based on a NEWAY design 6" valve.

150LB
Butterfly Face to Face (mm) Weight (kg) 140 68 Gate 267 77 Globe 406 100 Ball 394 190 Butterfly 140 118

300LB
Gate 403 144 Globe 445 168 Ball 403 211 Butterfly 210 201

600LB
Gate 559 234 Globe 559 284 Ball 559 248

Before seating

After seating

Internally retained

Externally retained

Laminated Disc Seal

Laminated sealing is mounted in the disc, easily for maintenance and replacement. It consists of 3~5 flexible graphite or PTFE layers self adhere with fine machined stainless seal ring, no need traditional phenol resin adhere joint, There is a reasonable clearance between disc seal and disc, provide a floating resilient seal and self centering tight seal both in low & high temperature application. Conical angle & streamline profile of this laminated disc is optimized by computer finite element analysis to eliminate any potential jamming as well as give a greater Cv.

Anti-blowout shaft.
Internally & Externally retained, double times blowout proof stem design per API 609. Internal: stem Lower end shaft is grooved with Hemicycle Ring, prevent blowout. prevented by gland follower.

External: Shaft is designed with an integral collar and was blowout

Inherent Fire Safe

Neway triple offset butterfly valves are all metal construction and sealing, it is inherently fire safe design. Fire safe tests to API 607 were successfully performed in Neway Research & Development laboratory.

Zero Leakage
Disc-Seat sealing was achieved by torque force evenly loaded on disc laminated seal edge, which has resilient function to assure Zero Leakage in both hydrostatic or air test per API 598.

L
Butterfly

L
Globe

L
Ball

Gate

10

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

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DesignFeature
Material Specifications
No
1 2 3 4 5 6 7 8 9 10 11

DesignFeature
Material Specifications
No
12 13 14 15 16 17 18 19 20 21

Part
Body Disc Disc Retaining Ring Steel Seal Ring Seal Ring Gland Flange Shaft Gland Spacer Ring Gasket End Cover

Part
Yoke Bearing Hemicycle Ring Packing Screw Gland bolt Disc Screw Disc Pin Body Stud Body Nut

No
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part
Body Disc Disc Retaining Ring Steel Seal Ring Seal Ring Gland Flange Shaft Gland Spacer Ring Gasket End Cover Yoke Bearing Hemicycle Ring Packing Screw Gland bolt Disc Screw Disc Pin Body Stud Body Nut

Standard
ASTM A216-WCB/316 overlay ASTM A216-WCB ASTM A182-F316 ASTM A182-F316 Graphite/PTFE ASTM A216-WCB ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 316SS+Graphite ASTM A105 ASTM A216-WCB ASTM A182-F316/Cr plated ASTM A182-F316 Graphite/PTFE ASTM A193-B7 ASTM A193-B7 S.S. S.S. ASTM A193-B7 ASTM A194-2H

Stainless steel
ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316 ASTM A182-F316 Graphite/PTFE ASTM A351-CF8 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 316SS+Graphite ASTM A182-F316 ASTM A351-CF8M ASTM A182-F316/Cr plated ASTM A182-F316 Graphite/PTFE ASTM A193-B8 ASTM A193-B8 S.S. S.S. ASTM A193-B8 ASTM A194-8

12

6 7 21 17 4 2 8 20 15 3

15 16 17 18 19 20 21

9 13

19 18

14 1

10 16 11

12

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

13

DesignFeature
Dimensions & Weights Dimensions & Weights
A A A A A A H2

H2

H2

H2

H2

L H1 H1

L H1

L H1

H2

L H1

L H1

Lugged type

Wafer type

Double Flanged Type

Lugged type

Wafer type

Double Flanged Type

Class 150LB
Valves Size inch 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" mm 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 1200 H1 157 179 194 230 280 310 340 365 436 450 530 600 630 696 760 830 860 960 H2 239 280 310 330 380 450 500 510 640 660 820 903 930 967 1105 1175 1210 1320 A 45 45 45 75 80 100 110 110 135 150 170 170 170 175 175 175 175 200 Lug 48 54 57 64 71 81 92 102 114 127 154 165 190 190 203 216 229 254 L Wafer 48 54 57 64 71 81 92 102 114 127 154 165 190 190 203 216 229 254 Flanged 114 127 140 152 165 178 190 216 222 229 267 292 318 318 330 410 410 470 Lug 27 29 37 63 85 137 200 276 329 480 673 1212 1496 1806 2116 2681 2811 3940

Dimensions (mm)
Weight (kg)

Class 300LB
Valves Size L H1 157 179 220 260 310 345 370 390 490 520 590 H2 239 280 356 420 430 480 450 550 705 750 910 A 45 45 60 80 90 100 110 120 130 140 150 Lug 48 54 59 73 83 92 117 133 149 159 181 Wafer 48 54 59 73 83 92 117 133 149 159 181 Flanged 114 127 140 152 165 178 190 216 222 229 267 Lug 31 35 65 90 141 206 395 469 718 825 1271

Dimensions (mm)
Weight (kg) Wafer 26 27 50 81 133 187 279 368 494 607 901 Flanged 50 67 118 156 207 337 495 604 864 971 1455

Wafer 26 27 32 60 78 123 174 229 288 410 585 1098 1364 1640 1917 2425 2573 3484

Flanged 41 50 68 112 148 221 297 370 435 589 827 1476 1634 2005 2506 3347 3620 5077

inch 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

mm 80 100 150 200 250 300 350 400 450 500 600

Class 600LB
Valves Size inch 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" mm 80 100 150 200 250 300 350 400 450 500 600 H1 184 205 260 290 360 390 410 470 560 600 650 H2 280 300 415 450 500 570 590 650 800 830 1050 A 65 80 120 130 140 150 160 170 180 190 250 Lug 54 64 78 102 117 140 155 178 200 216 232 L Wafer 54 64 78 102 117 140 155 178 200 216 232

Dimensions (mm)
Weight (kg) Flanged 180 190 210 230 250 270 290 310 330 350 390 Flanged 57 108 201 300 463 601 673 1055 1196 1542 2310

14

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

15

Gear Operators

Valve Operating Torque (N.m)

T Series Butterfly Valve

Valve Size
E Open n-M

Shut Off Pressure (psi)

0 37 45 54 81 110 152 254 390 525 729 932 1170 1441 1814 50 38 46 56 85 116 164 277 424 582 819 1068 1373 1723 2189 100 40 47 59 88 121 175 299 458 638 910 1203 1576 2006 2564 150 41 49 61 92 127 186 322 492 695 1000 1339 1780 2288 2939 200 42 50 63 95 133 198 345 525 751 1090 1475 1977 2570 3320 285 44 52 66 99 140 212 370 551 810 1200 1620 2295 2870 3700

inch 2" 2-1/2" 3"

Close H J

mm 50 65 80 100 125 150 200 250 300 350 400 450 500 600

4" 5" 6" 8" 10"

C B A

Double D type

Double key type

12" 14" 16" 18" 20" 24"

Main Parts Material:

Name of Part Material Optional Material End Cover ASTM A126-A ASTM A216-WCB Housing ASTM A126-A ASTM A216-WCB Worm AISI 1045 Worm gear ASTM A339-80-45-10 Cover ASTM A126-A ASTM A216-WCB Indicator ASTM A126-B 1Cr18Ni9Ti

TC Series Butterfly Valve

Valve Size
inch 3" mm 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 1200

Class 150lb
Opening 90 126 193 387 675 1041 1465 2050 2842 3531 5996 15104 21896 23153 31912 40362 47524 65334 Closing 80 109 164 258 488 738 1009 1439 1636 1945 2701 5979 6939 7878 12206 15544 17365 25709

Class 300lb
Opening 152 218 462 1007 1612 2594 3502 5767 7703 9884 15961 24202 46447 51616 72961 85865 Closing 135 179 354 613 1035 1486 1778 2958 3685 4335 6412 8046 15660 15078 21194 28619

Class 600lb
Opening 272 545 1294 2451 4339 6189 8262 11822 20304 25892 39902 Closing 188 354 715 1491 2538 3308 4364 5992 9047 11778 15788

Dimensions (mm) & Weights

Gear Box Type Ratio Output Torque (N.M) A B C E F G H J n-M W Weight (Kg)

4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48"

SD30 SD75 SD120 SD250 SD300 SD700 SD900 SD1500 SD2100 SD2900 SD4000 SD6000

24:1 30:1 50:1 120:1 290:1 320:1 350:1 450:1 618:1 910:1 846:1 918:1

300 750 1200 2500 3000 7000 9000 15000 21000 29000 40000 60000

90 125 150 210 210 300 350 350 415 415 475 475

70 102 125 165 165 254 298 298 356 356 406 406

55 70 85 130 130 200 230 230 260 260 300 300

54 57 85 90

38 45 50 66 75 75 82 89 105 116 125 145

70 82 88 118 162 165 172 195 248 273 296 326

127 176 198 290 313 405 453 545 730 860 930 990

45 66 78 120 120 154 180 225 250 315 345 390

4-M8 4- M10 4-M12 4-M20 4-M20 8-M16 8-M20 8-M20 8-M30 8-M30 8-M36 8-M36

150 300 300 300 300 500 600 750 750 750 750 750

4.5 12 14 35 50 65 150 206 280 420 560 700

Notes:
1) Torques shown are based on normal temperature with flow direction from shaft side. 2) Torque shown in this table is to be used as a guide for actuator selection. A safety factor of 1.2~1.4 is recommended for actuator sizing. 3) Torque may be changed according to different medium and trim material. 4) The relationship between values are liner, therefore it can be interpolated between nominated values.

16

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

17

Flow Coefficient (Cv value)

Material Specifications

T Series Butterfly Valve

Valve Size
inch 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" mm 50 65 80 100 125 150 200 250 300 350 400 450 500 600 10 2 3 4 6 10 17 24 39 57 75 100 130 150 220
o

Disc Opening Angle

20 8 11 16 28 44 60 110 180 260 340 440 570 710 1000
o

30 18 25 38 63

40 30 44 66

50 50 70

60 80

70

80

90

Metal Body Material

Meterial ASTM Ref. Recommended Temperature Limits Application

130 180 280 460 740 1100 1800 3000 4400 5600 7400 9600 12000 17000

200 290 430 720 1100 1600 2800 4600 6800 9000 11000 15000 18000 26000

220 320 500 820 1300 1900 3300 5400 8000 10000 13000 18000 22000 30000 Cast Iron Ductile Iron WCB LCB LCC CF8M CF8 CF3M CF3 CN7M Alloy 20 A126-B A339-80-45-10 A216 Grade WCB A352 Grade LCB A352 Grade LCC A351 Grade CF8M A351 Grade CF8 A351 Grade CF3M A351 Grade CF3 A351 Grade CN7M

110 170 280 450 640 1100 1800 2700 3400 4500 5800 7200 10000

110 180 280 400 690 1100 1700 2200 2800 3600 4600 6400

F
-15 to 200 -30 to 350 -29 to 425 -46 to 350 -46 to 350 -196 to 537 -196 to 537 -196 to 537 -196 to 537 -196 to 425 5 to 390 -22 to 650 -20 to 800 -50 to 650 -50 to 650 -320 to 1000 -320 to 1000 -320 to 1000 -320 to 1000 -320 to 800 Corrosion resistance High and low temperature corrosion resistance Cryogenic service is also available upon request Steam, water oil, oil vapour, gas and general service Steam, water oil, oil vapour, gas and general service Low temperature

110 180 250 440 710 1000 1400 1800 2300 2900 4000

100 140 250 400 590 770 1000 1300 1600 2300

TC Series Butterfly Valve

Valve Size
mm inch 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 3 4 6 8 10 12 14 16 18 20 24 28 30 32 36

Cv curve
300lb 600lb
Cv 150 250 600 1080 1700 2520 4068 5380 7470 9820 14940 Kv 130 216
Per cent of rated Cv

Soft Sealing Material

Meterial Recommended Temperature Limits Application

150lb
Cv 165 290 790 1460 2200 3780 5140 6940 9500 13000 18800 27200 30700 35000 43000 56900 61700 81000 Kv 143 251 684 1264 1905 3273 4450 6009 8225 11255 16277 23550 26580 30303 37229 49264 53419 70130

Cv 165 290 725 1330 2110 3500 4620 6280 8590 11500 16180 23400 29000 32600 41500 49900 57100 74000

Kv 143 251 628 1152 1827 3030 4000 5437 7437 9957 14009 20260 25108 28225 35931 43203 49437 64069

F
EPDM NBR Viton PTFE Neoprene Hypalon -35 to 135 -12 to 82 -12 to 200 -196 to 218 -7 to 93 -18 to 135 -30 to 275 +10 to 180 +10 to 400 -320 to 425 +20 to 200 0 to 275 General water, oil low pressure applications but not suitable for hydrocarbon and high pressure services Food, beverage and sanitary service Wide range of water, oil, chemicals except Amine service Various chemical and cryogenic services Various chemicals, intermediate oil and solvent. Wide range of aggressive chemicals, intermediate oil and solvent

519 935 1472 2182 3522 4658 6468 8502 12935

Per cent of rated travel

1000 40 1050 42 1200 48

Notes:
1) Definition: Cv: The volume of water in gpm at 15 Kv: The volume of water in m /hr at 15 2) Flow direction from shaft side 3) Cv = 1.155 Kv
3

that will pass through a valve with differential pressure of 1 PSI. that will pass through a valve with differential pressure of 1 bar.

18

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.

19