e GE Power Systems

GE Aero Energy Products

A GE Power Systems Business

Presentation on GE Aero
Energy Products

02/26/01 SOA Mumbai - India

Presenter - Bidyut Shome
Ph 011-3355880, 9810102061
Email-
bidyut.shome@ps.ge.com
Gas Turbine Products from GE Aero Energy
Products

ØLM1600
ØGE2 ØLM2500
ØGE5B ØLM 2500+
ØGE10B ØLM 6000

We
WeCan
CanAlso
AlsoHelp
Helpwith
withGE
GEFrame
FrameTurbines
Turbinesand
andSteam
SteamTurbines
Turbines
50 Hz Product Range

LM6000 Sprint
LM6000
Generator Package

LM2500+
LM2500 STIG
LM2500
LM1600
GE 10B
GE 5B
GE 2

0 10 20 30 40 50
MW at Generator Terminal

Specifications subject to change without notice

Mechanical Drive Product Range

LM6000
Turbine Package

LM2500+

LM2500

LM1600

GE 10B

GE 5B

0 10 20 30 40 50 60 70
Shaft Horsepower

Specifications subject to change without notice

 Generator Drive – Product Rating

Packaged
PackagedPower
PowerGenerator Set Product
Generator Set ProductGE
GEOffering
Offering

Base BTU/kWh No Of Turbine Shaft Exh Flow Exh Temp Base Plate Enclosure
Shafts Speed Dimensions (m)

(kW) (LHV) (RPM) (kg/sec) (0C) L W H

PGT 5B 5,500 11115 1 16630 19.5 571 5.57 2.55 5.78

PGT 10B 11,700 10663 1 11113 47.7 482 7.94 2.46 3.02
LM2500 22,800 9280 2 3600 68.9 523 20.92 4.22 4.49
LM2500 STIG50 28,278 8325 2 3600 76.2 496 20.92 4.18 4.49
LM2500+ 28,600 8860 2 3600 83.0 510 21.85 4.22 3.69
LM6000 PC 43,400 8281 2 3600 127.0 452 17.42 4.18 4.49
LM6000 PC SPRINT 47,300 8250 2 3600 130.6 455 17.42 4.18 4.49
Installed Base

LM Turbine Fleet: Installed / On Order (31 )

India
• LM 6000 - 11 Land Power
• LM 2500 - Marine -7, Offshore - 5

Bangladesh
• LM 5000 - 5 Land Power

Pakistan
• LM6000 - 3 Land Power
LM Series Modular Gas Turbines

LM1600
13 MW

LM2500 (low & high speed PT)

LM2500 Stig
LM2500+ (low & high speed PT)
22-29 MW

LM6000
LM6000
Sprint
44-47 MW
GE (PGT Series) Gas Turbines
GE 2
2,000 kW

GE 5B
GE 10B
5,200 - 5,900
kW 9,200 - 11,700
kW
Six Sigma Quality

The Pride &

The Commitment

Corporate-Wide
Corporate-WideQuality
QualityInitiative
Initiativeto
to
Measure,
Measure,Analyze,
Analyze,Improve,
Improve,andandControl
ControlAllAllProcesses
Processes
to
to Reduce
Reduce Defects
Defects to
to 3.4
3.4 Per
Per Million
Million Opportunities
Opportunities
Factory Packaging Concept

“To
“Tobuild
buildaaproduct
productand
andfactory
factorytest
testat
atfull
fullload
loadso
sothere
thereare
areno
nosurprises
surprisesat
atthe
the
job
jobsite.”
site.”
Factory Packaging Advantages
• Single Lift Modules
-Easily transportable
• Full Factory Test
-Reduces project risk
• Integral Support Systems
-Reduces installation costs
• Better Training
-Operators learn at our factory
• Stainless Steel Lube and Fuel Systems
-Reduces maintenance
• Faster Field Erection
-Reduces startup time and costs
• Redundancy on Critical Systems
-Higher reliability/availability
LM 6000 Heritage - CF6-80C2 Aircraft Engine
3/00
2,787
Engines
In Service

58 Million 15.4+ Million

Flight Hours Flight
Cycles

99.96 %
Dispatch
Reliability

New
NewIndustry
IndustryStandard
Standardfor
forReliability
Reliabilityand
andAvailability
Availability
LM6000 50 Hz Generator Set

GT Vent
Inlet Air System

Generator Engine Exhaust

60 MVA

Lifting Sleeve Gearbox

I-Beam Baseplate
Base Plate Length 64’ 7” (19.69 m)
Base Plate Width 13’ 6” (4.11 m)
Enclosure Height 14’ 6” (4.42 m)
Overall Length 64’ 10” (19.76 m)
Overall Width* 49’ 3” (15.01 m)
Overall Height* 37’ 11” (11.56 m)
Base Plate Foundation Load* 522,000 lb (234,900 kg)

Factory
FactoryBuilt
BuiltModules,
Modules,Easy
EasytotoAssemble
Assemble
LM6000 Modular Generator Set
GT
Inlet Air System Vent

Generator
Engine Exhaust
71 MVA

Lifting Sleeve I-Beam Baseplate

Base Plate Length 56’ 6” (17.22 m)
Base Plate Width 13’ 6” (4.11 m)
Enclosure Height 14’ 6” (4.42 m)
Overall Length 56’ 9” (17.30 m)
Overall Width* 49’ 9” (15.16 m)
Overall Height* 36’ 2” (11.02 m)
Base Plate Foundation Load* 476,000 lb (214,200 kg)

Factory
FactoryBuilt
BuiltModules,
Modules,Easy
EasytotoAssemble
Assemble
Airflow
1
Ambient air drawn
through weatherhood

2
Filters clean air down
to 5 microns

3
Two paths: one feeds
turbine engine, other
feeds turbine enclosure
with ventilation air

4
Pair of 60,000 cfm fans
pulls air across entire
Cooling compartment
Coolingair
airkeeps
keepstemperature
temperatureinside
insideGT
GT
compartment
compartmentwithin °°FFof
within25°
25° ofambient
ambient 5
GT Compartment Vent
Fabrication

• Designed as per Uniform Building Code

• Electrical Fittings are Explosion Proof
• Welders Certified to ASME Standards and Radiographically Examined
• Entire Floor is 100% Seam Welded
• Stainless Steel Piping Meet Tough API Standards
• Built-In Bridge Crane for Easy Removal of Engine
Assembly Hall

Houston Factory Florence Factory

• Assembly Line of Virtually Identical Modules

• Balance of the System is Added
– Piping – Fans
– Wiring – Motors
– Controls – Pumps
Full Factory Test

Reduces
ReducesProject
ProjectRisks,
Risks,
Start-Up
Start-UpTime
Timeand
andCosts
Costs
Test Line

• Full Load String Test

– Gas Turbine
– Generator or Compressor
– Gearbox (if required)
– Contract Control System (No Slaves)
– Auxiliary Module
– Project Motor Control Center

Reduces
ReducesPerformance
PerformanceRisks
Risksfor
forBoth
BothOwner
Ownerand
andLender
Lender
LM6000 Fleet Status
Fuel System Configurations As of 3/00

• 54 Dual Fuel Water - NDW 750,249 hours

• 19 Gas Steam - NGS 474,689 hours
• 38 Gas Water - NGW 499,693 hours
• 14 Dual Fuel Dry - NDW 327,096 hours
• 31 DLE 402,506 hours
• 12 Gas Unabated 214,317 hours
• 22 Liquid Water - NLW 181,606 hours
• 11 Liquid Unabated 170,120 hours

208
208Engines
Enginesin
inOperation
Operation
LM6000 Availability / Reliability
3/00

% Availability = 100 x [1 - (Scheduled & Unscheduled Maintenance Hours / Hours per Year)]
% Reliability = 100 x [1 - (Unscheduled Maintenance Hours / Hours per Year)]

Consistent
ConsistentWorld
WorldClass
ClassAvailability
Availability&&Reliability
Reliability
 LM2500 Availability / Reliability
7/99
LM2500
TWELVE MONTH AVERAGE

100

99

98
PERCENT

97

96 Reliability
Availability
95

94
91

92

93

94

95

96

97

98

99
19

19

19

19

19

19

19

19

19
YEAR

% Availability = 100 x [1 - (Scheduled & Unscheduled Maintenance Hours / Hours per Year)]
% Reliability = 100 x [1 - (Unscheduled Maintenance Hours / Hours per Year)]

Consistent
ConsistentWorld
WorldClass
ClassAvailability
Availability&&Reliability
Reliability
Design Simplicity
3/00

• Two-shaft design is simple and reliable.

• Direct drive requires no power turbine.
• HP spool is approximately 10,000rpm at full power.
• Variable output speed is 1800 to 3780 rpm

LM6000 Gas Turbine

Generator
or compressor Exhaust
HP turbine
HP compressor
LP turbine
LP compressor

Provides
ProvidesFlexibility
Flexibilityfor
forPlant
PlantDesign
Designand
andOperation
Operation
LM 6000 Engine Cross Section

5-stage 14-stage 2-stage 5-stage

low-pressure high-pressure Gas or dual fuel high-pressure low-pressure
compressor compressor DLE combustor turbine turbine

Excellent
ExcellentPerformance
Performancewith
withEstablished
EstablishedReliability
Reliability
Low-Pressure Compressor

• Increased efficiency (new vanes, stages 0-3)

• Improved maintainability (access to all blades and vanes)

Five-stage Horizontally
axial-flow split case
compressor with access
driven by to all blades
low-pressure and vanes
turbine

Increased
IncreasedEfficiency
Efficiencyand
andMaintainability
Maintainability
Low-Pressure Turbine
Stage-3, -4, and -5 blades,
stage-4 and -5 vanes
Turbine casing (increased efficiency) Turbine rear frame
(new flowpath (increased efficiency)
area reduces
velocity, noise, Balance
and exhaust piston
system losses) (increased
load capacity)

Fan midshaft (increased Stage-4 and -5 disks Turbine aft shaft (increased
torque capability) (new blades) torque capability)

More
MorePower
Powerand
andEfficiency
Efficiencywith
withVariable
VariableSpeed
SpeedCapability
Capability
 LM6000 Engine
LPC Bleed Fuel System 2-Stage High
Air Collector Manifolds Pressure
Turbine
5-Stage Low (HPT
14-Stage
Cold End Pressure
High Standard
Drive Flange Compressor 5-Stage Low
Pressure Combustor
(LPC) Pressure
Compressor
(HPC) Turbine
(LPT)
LM6000 Characteristics Critical to Success

• High Efficiency
• Outstanding Reliability
• Life Cycle Economic Value
• Application Flexibility
- Simple Cycle
- Cogeneration
- Combined Cycle
- Peaking, Cycling, Base Load

World’s
World’sFavorite
Favorite50
50MW
MWTurbine
Turbine
LM 6000 Mechanical Drive Application

Ideal source of drive-

power for:
• Pipeline Compression
• Offshore Platform
• Gas Reinjection
• LNG Compressors
• Marine Propulsion

Variable
VariableSpeed,
Speed,22Shaft
ShaftDesign
Design
Fuel
Fuel Efficient
Efficient Through
Through the
the Load
Load Range
Range
Environmental Compatibility

••Water
Water Injection
Injection
ss25
25 PPM
PPMNOxNOx
ss Low
LowCost
CostSolution
Solution
••Steam
Steam Injection
Injection
ss 25
25PPM
PPM NOx
NOx
ss Ideal
Idealfor
forCogen
CogenProjects
Projects
••Dry
Dry LowLow Emission
Emission
ss 25
25PPM
PPM NOx
NOx
ss No
NoWater
WaterororSteam
SteamReq’d
Req’d

Customer’s
Customer’sChoice
Choiceto
toSuit
Suitthe
theApplication
Application
Applications

Industrial
Cogeneration

Utility Peaking,
Platforms or Mid-Range, and
Pipelines Base Load Operations
 Intercooling Improves Thermodynamics
Higher core speed possible
Firing Temperature Optimized
Spray Intercool

59 F 10200 T48 59 F 10350 T48

Ambient RPM Ambient RPM
1500 F 1600 F

Basic LM6000 9 % POWER

LM6000 SPRINT
43.5 MW
47.4 MW
 TM

Sprint Manifold
The
TheWorld’s
World’sFirst
First
SPR ay INT
SPRay ercooled
INTercooled
Gas
GasTurbine
Turbine

LM6000 Sprint Output LM6000 Sprint Heat Rate

Characteristics Characteristics

50 9200

9000 LM6000
Sprint
8800

40 8600
LM6000
8400 Sprint
Output MW at BTU/kW
Generator HR (lhv)
Terminal 8200

30 8000
30 40 50 60 70 80 90 30 40 50 60 70 80 90
Ambient Temperature F Ambient Temperature F
 TM
The Vision

• 55 Mwe ISO
GE’s Mid-Range
60 SP
RIN
Flagship
MW 55 En
ha
TI
I 2
nc 00
• Evolution to at ed 2
GEN 50 LM6000 Sp
rin
Higher Power Sp t2
1997pc rin 00
• Huge Fleet
45 t-1 0
99
8
• Worldwide Support 40 Original
LM6000pa
• Seasonal Lease 35 (1992)
Program
30
20 35 50 65 80 95
Ambient Temp ºF
LM6000 Fleet Status
As of 3/00

LM6000 Model
PA PB PC* PD Total
Engines Produced 140** 20 100 41 301

Engines in Oper *** 133 20 40 20 213

Hours of Oper *** 2,492,965 375,770 174,382 18,981 3,167,873

High Time Eng (hrs) *** 54,339 37,510 18,096 18,981

* Includes SPRINT TM units

** 15 PA models converted to PC configuration
*** Includes 25 lease engines
LM2500 Heritage –TF39 and CF6 Aircraft Engines
12/98

•Over 18 Million Operating Hours

•Mean Time of 30,000 Hours Between
Unscheduled Engine Removals
 Gas Turbine Models

LM2500+ with LM2500+ with

6 stage power turbine 2 stage power turbine

39,000 SHP, 29,080 KW 40,200 SHP, 29,980 KW

@ 3,600 rpm @ 6,100 rpm

Choice
Choiceof
ofPower
PowerTurbine
Turbineto
toMatch
Matchthe
theApplication
Application
Power Through Simplicity

2-Stage High 6-Stage Low

Pressure Pressure
Inlet 16-Stage Axial Power Turbine
Bellmouth Turbine
Compressor Combustor
Application Flexibility
Offshore Platform

Power Generation

Gas Compression

Cogeneration
 Features
• 25% more power than the LM2500
• Customer value through lower life-cycle cost
• High reliability
• High availability
• High, simple-cycle thermal efficiency
• Simple on-site maintenance
• Dual fuel capability (distillate and gas)
• Low installed cost
• Low exhaust emissions
• Dry low emissions (NOx and CO) combustion
technology
• Rapid start-up and loading
• On condition monitoring
• Variable speed operation
• Excellent part load efficiency
 Industrial Gas Turbine
Base
BaseLoad
LoadPerformance,
Performance,Power
Powervs. Ambient
vs. AmbientTemperature
Temperature
36,000
Conditions:
- Sea level - Natural gas
34,000 - 60% relative humidity - Base rating @ 100%
- No losses power turbine speed

32,000

KW at 30,000
Gen
Terminals 28,000 LM2500+ w/ 6-stage PT
29,080 KW @ 3,600 rpm
26,000

24,000

22,000

20,000
-10 0 10 20 30 40
Ambient temperature ° C
 Industrial Gas Turbine
Performance
Performance vs.
vs.Other
OtherEngines
Engines
10,500

Conditions:
• ISO
10,000 • Base load
ABB Type 10 • Natural gas
Heat rate
BTU/KW-hr 9,500
(lhv)
LM2500 (STD) RB211
9,000

FT8 LM2500+ w/ 6-stage PT

8,500

LM2500+ w/ 2-stage PT

8,000
22 24 32 34
26 28 30

Power, Shaft Megawatts - MW

 VS. LM2500

LM2500

LM2500+

Additional
Additional stage
stage of
of compressor
compressor blades
blades increase
increase
airflow
airflowand
andpower
powerby
by30%
30%
Balance of Plant
3/00
ATAER - Turkey 165 Days - 40MW
TURNKEY
TURNKEY
CONSTRUCTION
CONSTRUCTION
•Over
•Over45
45Projects
Projects
•22
•22 Countries
Countries

ENEL - Nicaragua 68 Days - 32MW Northeast Utilities 47 Days - 40MW

Fast – Track Projects

Reliability by Design
PROLUZ - Honduras COLBUN - Chile Copesa - Panama
120 Days - 40MW 75 Days - 80MW 120 Days - 45MW

Our
Our Standard
Standard Designs
Designs and
and Pre-Engineered
Pre-Engineered Systems
Systems
Have
HaveEnabled
EnabledUs
Usto
toMeet
MeetVery
VeryFast-Track
Fast-TrackSchedules
Schedules
Aeroderivative Products & Services

• Maintenance, Repair & Support LM6000

• Service Agreements
• Operation & Maintenance Alliance
• Extended Engine Warranty
LM5000
• Engine Exchange Program
• Used / Repaired Engines
• Lease Engine Program LM2500
• Engine / Package Upgrade Kits LM2500+

• Hot-Section & Component Exchanges

LM1600

Certain
CertainProducts
Productsand
andServices
Servicesare
areAvailable
Availablefor
for
Solar,
Solar,AGT,
AGT,Avon,
Avon,and
and Pratt
Pratt&&Whitney
WhitneyMachines
Machines
Customer Support

Corporate Offices

Packaging Facilities
Service Centers
Aftermarket Products & Services
Control
Uprates
Monitoring
&
Diagnostics

Extended Hot
Package Sections
Upgrades Warranty
Engines
Kits

Recommended
Spares Service Engines
Bulletins Kits
Customer

Tooling New
Engines Lease
O&M Contract Engine
Used
Engines

Maintenance
Contract Overhaul
Refurbished
Hot
Parts Sections

Product
ProductSupport
Supportfor
forthe
theLifetime
Lifetimeof
ofYour
YourTurbine
Turbine
Maintenance, Repair & Support

• Comprehensive Engine & Package

Services:
3 On-Site or In-Shop Service.
3 Technical Support
3 Field Inspection & Diagnostics
3 Component, Hot-Section, & Major
Overhaul.
3 Full Load Test Capabilities.
3 New & Reconditioned Parts Option.
3 OEM Spare Parts.
3 Upgrading & Modification
3 Lease Engine Availability.

Complete
CompleteRange
Rangeof
ofMaintenance,
Maintenance,Repair,
Repair,&&Spare
SpareParts
PartsServices
Services
Maintenance, Repair & Support Cont.

• Customer Training Courses.

• Field Service Personnel
Strategically Located.
• Available for GE, AGT, Solar,
Avon, and TP&M (P&W).

We
WeOffer
OfferaaVariety
Varietyof
ofProducts
Productsand
andServices
Servicesto
toMeet
MeetYour
YourNeeds
Needs
 Aeroderivative Service Depots

GE Packaged Power, Inc GE Packaged Power, Inc

GE Packaged Power, Inc
Anchorage Syracuse
Services - UK
GE Packaged Power, Inc
GE / Nuovo Pignone -
Bakersfield GE - Packaged Power
Florence LM2500
Services - Miami
GE Packaged Power LM1500, LM1600,
Odessa - Inc LM2500, LM5000,
Solar & AGT FT4, GG3, GG4, Avon
GE Packaged Power, Inc
Services - Singapore
GE Packaged Power, Inc
Houston GE / CELMA - Petropolis
LM2500, LM6000 LM2500, FT4, GG3, GG4

GE
GEDepots
Depotshave
havebeen
beenReorganized
Reorganizedto
toProvide
ProvideEnhanced
Enhanced
Customer
CustomerService
Servicefor
forGE
GEAeroderivatives
Aeroderivatives
Field Service Representatives

Calgary Springdale London Netherlands

Frankfurt
Alaska Toronto

Bath Pusan
Sacramento
Syracuse
Bakersfield China
Tampa
Ontario Madrid Brunei
San Diego Milan
Houston Singapore
Mexico

Pascagoula Rio de Janeiro

Strategically
StrategicallyLocated
Locatedto
toProvide
ProvideGlobal
GlobalOn-Site
On-SiteTechnical
Technical
Support
Support24
24Hours/Day,
Hours/Day,77Days/Week
Days/Week
Plant Service Agreements
• Comprehensive Coverage for Engine & Package:
Ù On-Site Technical Support.
Ù Corrective Maintenance & Unscheduled Engine Caused Repairs.
Ù Inspections / Hot Section / Major Overhaul.
Ù Initial Spares Provisioning & Tooling (Optional).
Ù Spare Parts in Addition to Customer’s Initial Provisioning.
Ù Lease Engine Use (if Member).
Ù Transportation Costs.
• Firm Priced Repairs & Maintenance ... No Surprises.
• Availability Guarantee (Optional) ... GE Assumes Risks.
• Level Cost Distribution thru Major Overhaul.
• Priced by Operating Hour, Monthly or Quarterly Fee.
• Limited Agreements for AGT, Solar, Avon and TP&M (P&W).

Maintenance
MaintenancePrograms
Programscan
canbe
beTailored
Tailoredto
toFit
Fityour
yourNeeds
Needs
e GE Power Systems
GE Aero Energy Products
A GE Power Systems Business

Summary
Factory Packaging

•ISO 9001 Quality - Controlled Fabrication, Assembly and

Testing of the Complete Unit

•Dependability - From Standardized, Field Proven Designs

•Reliability - From Full Load String Test Before Shipment
•Economy - From Lower Field Labor Costs and Faster Installation
Aftermarket Services

• GE-PPI / NP Service Integration is Customer

Focused.
• Products & Services have Quantifiable Benefits.
• Multiple Options Available to Achieve Upgrades.
• Products Guaranteed with Risk Sharing Options.
• Flexible to Alternate Solutions.
• Single-Source for Engine, Controls, Package, &
other Equipment.
• Service for GE & non-GE Equipment.
• New Products will be Matched to Customer Needs.

Our
OurGoal
Goalis
isto
tobe
beyour
yourPreferred
PreferredService
ServiceProvider
Provider