Piping Design Procedure

B A Rev.
14/10/02
Issued for IDC
M.ANGOT M.ANGOT
C.ALLERON C.ALLERON Checked
H.BOULAIS H.BOULAIS Approved
23/09/2002 First issue Date DD-MM-YY Description of revision
Issued
Customer:
ESSO EXPLORATION AND PRODUCTION NIGERIA LIMITED
Contractor:
BOS
Subcontractor:
ERHA DEVELOPMENT PROJECT EPC1 FPSO

Customer's contract No.: Product: Type of document:
C 51562
Contractor's document identification: Codes :
PROCEDURE
Other identification: Rev.
T 1 2 2 0 1 0 1 0 0 L Z P 0 5 . 8 1 8 0 0 1 1 B
Path\File name\Initials: Document title: PIPING DESIGN PROCEDURE Customer's document No.: Page:
ERHA DEVELOPMENT PROJECT EPC1 FPSO BOS PIPING DESIGN PROCEDURE T122010-100-LZP 05.81 80011
14/10/02 REVISION:B PAGE: 2/42
NG 0 1 - B O E Path\File name\Initials:
- L P
- 01 0 0 - 8 0 0 1
1 / 41
CHANGE RECORD PAGE
REVISION
DESCRIPTION OF REVISION
A B
First issue Issued for IDC
REVISION TABLE
PAGE
REVISION
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REVISION
APPENDIX
REVISION
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 X X X X X X X X X X X X X X X X X X X X X X X X X 28 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A X X X X X X X X X X X X X X X X A B C D E F G H I J K L M
TABLE OF CONTENTS
1. PURPOSE.....................................................................................................................6 2. UNIT OF MEASUREMENT...........................................................................................6 3. TOPSIDES ARRANGEMENT........................................................................................6 3.1. Pipe racks.............................................................................................................6 3.2. Modules................................................................................................................10 4. PIPING ARRANGEMENT.............................................................................................12 4.1. General.................................................................................................................12 4.2. Piping Connections:..............................................................................................13 5. VALVES ARRANGEMENT ...........................................................................................14 6. HEAT EXCHANGERS...................................................................................................14 7. INSTRUMENT PIPING..................................................................................................14 8. RELIEF VALVES...........................................................................................................14 9. PUMPS.........................................................................................................................15 10. STRAINERS................................................................................................................15 11. PACKAGES.................................................................................................................16 12. EQUIPMENT ACCESS AND REMOVAL MATERIALS HANDLING REPORTS..........16 12.1. General maintenance considerations..................................................................16 12.2. Lifting points........................................................................................................17 12.3. Chains hoists and cable pullers...........................................................................17 12.4. Hydraulic boom hoists.........................................................................................17 12.5. Vertical Access...................................................................................................17 13. INSULATION...............................................................................................................37 13.1. Insulation Thickness for personnel protection.....................................................37 13.2. Hot insulation thickness requirements.................................................................38 14. PIPING SPACING TABLES........................................................................................39 PIPING SPACING TABLES.............................................................................................40 15. REFERENCE DOCUMENTS......................................................................................41
1.
PURPOSE. This procedure define the piping layout rules following standards, specifications, procedures and usual practices for the details engineering studies. This procedure must be read jointly with : PIPING SYSTEM DESIGN EMDC-EDE-G-LS-0612.2001
2.
UNIT OF MEASUREMENT See EMDC-BRE-G-ZS-0115.1001. Main units used for piping : International system. - Length millimetres: mm - Area m2 - Weigh - kilogram : kg - Time - second : s - Force - Newton.: N - Pressure Bar ( bara-bar absolute; barg-bar gauge ) - Angle degree : deg.
3.
TOPSIDES ARRANGEMENT. Topsides level EL106000. Deck hull - RGF Datum Level : EL100000 ( Reference DOC T122010-100-ZZG-05.8180011). See figure 2.0
3.1.
Pipe racks.
3.1.1. 5 levels are defined. Level 1 TOS EL 111000 Level 2 TOS EL 114000 Level 3 TOS EL 117000 Level 4 TOS EL 120000 Level 5 TOS EL 123000 Level 1 to 4 are provided for the pipe routing. Level 5 is provided for equipment (air coolers, etc) and cables trays, (electrical and main instrumentation.) 3.1.2. Pipe rack width from files axis is 9m. 3.1.3. Intermediate levels. Intermediate levels are installed on files of pipe rack to support pipes going out the pipe rack into the modules. 4 intermediate levels are defined. TOS EL112200 TOS EL115200 TOS EL118200 TOS EL121200 3.1.4. Access. Forklift truck.
North/south piperacks to have adequate clearance underneath to allow Forklift truck to operate between North end of the pipe rack and South workshop. Allocated clearance under piperacks: Width : 4m. Hight : 4m. Walkways. Walkways are located on level 5 of the pipe rack to access on equipments and main cables trays.
FIGURE 2.A
FIGURE 2.B
3.2.
Modules. See figures 2.A &2.B..
3.2.1. Modules decks levels. Modules levels on intermediate and upper decks are defined in the space allowable between piperacks intermediate levels and bottom of steel structure beams of piperack levels 1 to 4. 4 decks are defined : Topsides decks Intermediate decks Mezzanine deck (if any). Upper decks. Levels decks on modules : See figure 2A. 3.2.2. Modules layout Modules layout design has to be defined following these steps : Equipment and packages layout position. Safety escape route. (in accordance with Safety requirement ). Platform access to equipment. Laydown area and removal material. Piping routing/flexibility. Secondary steel structure to support piping layers. Piping supports. 3.2.3. Module typical arrangement. Typical arrangement between two decks in modules. Top of the deck. - Cables trays area : Cables trays are installed 0.5 m under the main steel structure. - Piping area. 2 levels are installed : 1. First level of piping layer is installed at 1,5 m under the main steel structure. 2. Second level of piping layer is installed 2,5 m under the main steel structure. Bottom of the deck. - Piping area. BOP or BOS (bottom of shoe) for piping routing will be located at 600mm above decks in modules.(See Fig 2.0). Arrangement between decks and piperacks. Hoppers, 2m width, are opened through each level of deck for vertical piping lines routing between piperacks and modules. These hoppers are used also for cables trays coming from top level of the piperacks to LER ( local electrical room ) located on modules. Cables trays are installed along vertical beams of the piperacks. 3.2.4. Arrangement under topsides.
Typical lines : Drains lines. Slope : 1/100 from AFT to FORE. (10mm/m). Slope : 1/33 from FORE to AFT (30mm/m).
4. 4.1.
PIPING ARRANGEMENT. General. All piping shall be arranged neatly and simply and whenever possible shall be supported from below. Sufficient clearances shall be provided for operating access, maintenance and removal of parts and instruments, equipment and machinery. Horizontal piping shall run in perpendicular directions and parallel with main axes of the module and with pipe bottom at different elevations. Changes in directions and elevations shall normally be at 90-degree angles. Minimum vertical clearances between top of floor plate and the bottom of the piping, insulation, or support beam (whichever controls) are as follows: Location Minimum Clearance Above floor plate 7 ft., 6 in.(3.7m)
Valves in horizontal lines shall be installed with the stems oriented as follows (in order of preference): Vertical upward Horizontal (required for chain operation or to prevent stem leakage running into insulation) Upward at 45 degrees Liquid traps shall not be allowed in flare relief piping or in other low pressure low gas velocity applications. Drains lines and flare lines. 1. Slope : 1/100 from AFT to FORE. (10mm/m). 2. Slope : 1/33 from FORE to AFT. (30mm/m). Vent or drain valve shall be furnished for pressure release between two block valves, or a block and a check valve that are not adjacent. Threaded connections to machinery shall be minimized. Screwed piping shall be assembled with sufficient unions to allow disassembly for maintenance. No unions shall be installed between a vessel and the first block valve. Screwed connections shall be minimized between equipment and the first block valve. Piping shall be supported so that equipment may be removed without the need for temporary piping support, and it shall be anchored or supported to eliminate excessive stress on equipment flanges. All control valves and other in-line instruments shall be located in piping where they are readily accessible for operation and maintenance.
Drain and vent valves shall be installed to facilitate hydrotesting and purging. Dead end stubs are prohibited. For vent and drain valves in vibrating service, and when available for the line class specifications, use extended body gate valves in lieu of nipple and valve. Brace with gussets in 2 places, 90o apart. Gussets shall be made from 1" wide by 1/4" thick plate. A drain valve shall be installed on each header and on any lead lines that create liquid traps. 4.2. Piping Connections: Couplings and nozzles directly attached to equipment are part of the equipment and are covered in the equipment specifications. This section covers piping connections, and piping from the equipment coupling outward. All steam, instrument air, and fuel gas take-off connections shall be from the top of the supply header. When possible, nipples directly connected to machinery or other location subject to vibration should be avoided. Use of heavy wall API 602 (with bolted bonnets) male-female valves should be considered as an alternative. When unavoidable, use XXS pipe nipples between the valve and the machine and provide a gusset connection in 2 planes 90 apart, of 1" x 1/4" plate. All thread or close nipples shall not be used. A close nipple is defined as one whose unthreaded length is less than the O.D of the pipe. Piping 1-1/2 and smaller for hydrocarbon or utility service in CL 150 through 1500 or Glycol/Hot Oil service shall be socketweld. All piping in ASME CL 2500 and all API classes shall be buttweld. Piping 2 and larger shall be of buttweld and flanged construction. The number of flanges should be kept to a minimum and where practical welded connections shall be used.
Pipe unions between process vessels or equipment and the first block valve are prohibited.
5.
VALVES ARRANGEMENT Chain operator: location and orientation of valves in the line shall be such as to permit them to be readily operable and maintainable. If the center of a valve handwheel, or the stem of a frequently used wrench operated plug valve, is more than 7 ft.(2.1m) above grade or platform, the valve shall have a remote operating device (e.g., chainwheel, chain wrench, or extension stem). Integral chain wheels are preferred; however, when ordered separately, the clamp-on wheels with U-bolts shall be used. If valve is frequently operated and located 6 to 7 feet (1.8m to 2.1m) above grade or platform, a small access platform shall be provided. The impact type chain wheel complete with chain guide shall be used when high closing forces are required. Valve handling. Provide clearance lifting area above heavy valves for handling. By pass on control valves manifold will be designed outside of vertical axis of valves.
6.
HEAT EXCHANGERS Exchangers referred to in this specification include all shell and tube, double pipe, plate fin type and air cooled heat exchangers. Heat exchanger piping shall be arranged so that channel covers and tube bundles may be removed without temporary pipe supports or disassembly of the piping. Multi-unit exchangers shall be arranged and provided with valves so that any one unit or bank can be removed from service for maintenance or repair.
7.
INSTRUMENT PIPING Each instrument process sensing connection shall have a valve located as close to the vessel or line connection as possible. Instruments installation are defined on piping typical arrangement book
8.
RELIEF VALVES Discharge from relief valves on liquid or heavier than air vapors and toxic gases shall be located so that they can be piped to a closed flare header and arranged to discharge downwards into the header with all piping sloped to avoid liquid traps. Relief valves vented to the atmosphere shall have vent stacks extended vertically a minimum of one foot (305mm) above the top of adjacent vessels, building eave, piping or operating height, whichever is highest. All relief valves with open stacks shall be provided with a drain in the low point of the discharge piping. Drains on relief valve piping should be piped such that the exhaust through the drain hole does not impinge on vessels, piping, other equipment or personnel.
Thrust generated when relief valves are discharging gas will be taken into account when designing piping support. Relief valves protecting a vessel shall be connected between the vessel inlet and the mist eliminator or installed on the inlet piping. In areas where access is difficult, davits shall be provided for lifting relief valves installed over 6 feet (1.8m) above ground level or weighing over 50 pounds.(23kgs). Inlet block valves shall be provided for all relief valves (except steam generators). Outlet block valves are required if the relief valve is connected to the flare system. Inlet and outlet block valves are to be full opening. Where relief valve inlet block valves are provided for equipment isolation, a bleed ring with a valve shall be provided for testing purposes. 9. PUMPS Pumps shall be piped to require a minimum number of disconnection to remove the pump from its base or to remove parts from the pump. Piping that must be removed for pump maintenance shall be fabricated into flanged spools for easy handling. All pumps shall be equipped with drain valves installed at the bottom of the manifolds or at a point that permits complete liquid removal. Temporary basket type start-up strainers shall be installed with the cone point upstream at the suction to pumps without permanent strainers to prevent entry of trash, scale, dirt, etc., during initial operations. Provision shall be made for easy screen removal. Piping must be routed and supported to prevent application of excessive moments and forces to pump connections. Adjustable supports shall be provided and shall be anchored to the pump base. Reductions in pump suction line size shall be made with concentric reducers if line is vertical. Reducers in horizontal runs shall be eccentric with the flat side up. For vent and drain valves in vibrating service, and when available for the line class specifications, use extended body gate valves in lieu of nipple and valve Brace with gussets in 2 places, 90o apart. Gusset shall be made from 1" wide by 1/4" thick plate. For centrifugal pumps working parallel piping shall be symmetrical. 10. STRAINERS This section covers the design, material and installation of temporary and permanent strainers for the protection of mechanical equipment. Temporary strainers shall be provided as follows when permanent strainers are not required:
In the suction lines of all pumps for protection during the flushing and start-up period of new and repiped units. Strainers shall be installed between the pump suction flange and the block valve. In a horizontal section of suction lines to all gas compressors. Temporary strainers for pumps shall be of the basket type. The open area shall be a minimum of 150% cross-sectional area of the pipe. Screen shall be a minimum of 20x20 mesh. For reciprocating compressors, screen shall be 40x40 mesh, and for Centrifugal compressors 20 mesh. Both shall be mounted on a conical basket or perforated plate. Strainer open area shall be at least 150% of the compressor inlet opening. Strainers shall be mounted in an easily removable pipe spool. Crosses, tees, or wye pieces shall be used in centrifugal compressor suction lines to permit removal and insertion of strainers without any disturbance to suction line piping. Screens may be 20 mesh. Tabs shall be provided on temporary strainers to protrude from the holding pipe flanges to indicate the presence of the strainer. Permanent strainers shall be designed as specified on the equipment data sheet. All permanent strainers shall be designed for cleaning without removing the strainer body from the line. Y-types for NPS 1-1/2 and smaller, and bucket types for large volumes. 11. PACKAGES Packages are located in modules on a datum point with coordonates X,Y,Z. The packages are defined like volume, faces of these volumes are batteries limit connection with pipe lines in the module. Layout leader has to define the piping face connection requested to the supplier. Connection between lines in packages and lines in modules are listed on Package piping connection sheet (from equipment department), with the following data : Nozzle designation. Nozzle diameter and rating. Nozzle location X,Y,Z. 12. 12.1. EQUIPMENT ACCESS AND REMOVAL MATERIALS HANDLING REPORTS. General maintenance considerations. Ensure minimum head clearance above platforms, walkways, and gantrys of at least 2.3m. Provide at least 3.7m width and vertical clearance under overhead pipe runs, cabletrays, etc ..to facilitate access by maintenance equipment. Provide a minimum access width for a corridor route of 760mm besed on a single fully clothed man gaining access. Provide two exits, doors or kick out panels. Locate these that is possible to get out from either side of compressor/drivers. For initial layout development , a suitable open perimeter of 0.9m to 1.5m around vessel and heat exchanger footprints should be reserved for instrument, piping access and visual inspection.
Aisle ways between equipment are designated for maintenance access, and are a minimum of 1.22m wide to allow passage of a cart or dolly. 12.2. Lifting points Lifting points to be provided for the connection of temporary lifting equipment above all equipments that contains components weighing over 25kgs (e.g applicable : pump, motor, heat exchangers bundles,pipeline pigs, reliefs valves, control valves, spectacle blinds.) Provide lifting padeyes for component weighing over 68kgs. Provide access to the pumps by over head crane, local permanent hoist, or lifting beam plus portable crane, forlift truck, or trolley. 12.3. Chains hoists and cable pullers. In general, chains hoists will be of 3 tons or less capacity and "come-a-longs"( tire-fort) will be of 1 metric ton or less capacity. 12.4. Hydraulic boom hoists. At least one wheeled hydraulic boom hoist capable of lifting 1350kgs will be provided to permit extended reach into area overhead obstruction. 12.5. Vertical Access Provide either stairs, ladders, or ramps whenever personnel must abruptly change elevation by more than 305 mm (12 in.). Selection between stairs, ladders, or ramps is primarily based on the preferred angle of elevation (see Figure 11-5.1 for guidance). Other factors to consider are the type, direction, and frequency of traffic, clearance required, and applied loading. Note: Ensure local regulatory requirements are met.
12.5.1. Preferred Structure for Angle of Incline (Adapted from Woodson, Tillman and Tillman 1992) FIGURE 11.5.1
Where bulky or heavy loads must be carried by hand, ramps or elevators should be provided as a means of ascent. Ladders should not be chosen since both hands should be free to grasp the ladder. Ladders and stairs should not be used when hand carrying of bulky loads or loads in excess of 13 kg (29 lb.) are required.
12.5.2. Stairs Ensure stair dimensions are in accordance with Figure 11.5.2. Long flights of stairs should be avoided. Provide landings every 10 to 12 treads and at every floor. Treads should be open unless screens or kickplates are required to protect personnel or equipment under the stairs.
Recommended Stair Dimensions (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959) FIGURE 11.5.2
12.5.3. Ladders Ensure stair ladder dimensions (between 50 and 75) are in accordance with Figure 11.5.3 and are equipped with flat treads and hand rails. Stair Ladder Dimensions (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
FIGURE 11.5.3
*Whenever the distance D is less than 74 in. (1880 mm) the overhead obstruction should be painted with yellow and black stripes.
Provide an open tread rise at the rear. Provide a safety screen behind open stairs and at landings (see Figure 11.5.3bis) to prevent equipment or personnel falling. Note: Safety screens prevent tools/equipment which are placed on the floor while work is carried out from being inadvertently knocked off a landing onto operators or plant below. FIGURE 11.5.3bis Examples of Safety Screens
Where possible, provide safety rails on open landings. Where possible, provide a non-skid tread surface on ladders. Replace treads with rungs and remove handrails when the angle of the ladder exceeds 75 degrees. Ensure vertical ladders (angle greater than 75 degrees) dimensions are in accordance with Figure 11.5.3.
12.5.4. Vertical Ladder Dimensions (Adapted from Woodson, Tillman and Tillman 1992) FIGURE 11.5.4bis
Do not use ladders where frequent access is required, when carrying large heavy items or as emergency routes. Where possible, specify that vertical ladders which are used to provide access to multiple levels should be offset at each successive level. Provide, as a minimum, guard-rails (e.g. self closing, lift up rails or swing gate) at the top entrance of each vertical ladder in order to stop people from falling down. Provide cages, wells, or other safety devices for fixed vertical ladders over 3.65m (12 ft) long. Cage dimensions should be as shown in Figure 11.5.4bis.
Recommended Ladder Cage Dimensions (Copyright 1985. Electric Power Research Institute. EPRI NP-4350. Human Engineering Design Guidelines for Maintainability. Reprinted with Permission)
FIGURE 11.5.4bis
Ensure the cage extends 1.1m (43 in.) above the top of the landing unless alternative protection is provided.
12.5.5. Ramps Ensure ramp dimensions are in accordance with Figure 11.5.5. Recommended Ramp Dimensions (Copyright 1985. Electric Power Research Institute. EPRI NP-4350. Human Engineering Design Guidelines for Maintainability. Reprinted with Permission) FIGURE 11.5.5
Provide ramps with non-skid surfaces. Prevent ramps extending further than 9.2m (30 ft) by inserting an intermediate level. Provide flat platforms at the bottom of the ramp and at any point at which the ramp system changes direction. See Figure 11.5.5bis.
Ramp Design (Copyright 1985. Electric Power Research Institute. EPRI NP-4350. Human Engineering Design Guidelines for Maintainability. Reprinted with Permission) FIGURE 11.5.5bis
12.5.6. Elevators Provide elevators where large heavy items of equipment need to be moved vertically through the installation. Provide communication equipment and escape provisions should personnel become trapped within the elevator.
12.5.7. Toe and Hand Holds Provide formal access for personnel reaching overhead equipment or accessing equipment requiring maintenance, so that installed equipment is not stood on or used as hand holds or foot holds which may lead to equipment damage and loss of balance and falls.
12.5.8. Portable Ladders Ensure the maximum lengths for portable metal ladders are in accordance with Table 11.5.8. Portable Metal Ladders Ladder Type Max. Length
12.5.9. Figures and tables Table Mobile Workspace Dimensions (Based on American Society for Testing Materials (ASTM) 1988)
Figure 11.5.9 Workspace Dimensions (Based on American Society for Testing Materials (ASTM) 1988)
Figure 11.5.10 Visual Cone (Adopted from Woodson 1991)
Figure 11.5.11 Vertical Viewing Angles (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
Figure 11.5.12 Horizontal Viewing Angles (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
Figure 11.5.13 Positioning Displays and Controls
Table 11.5.13 Horizontal Reach Dimensions (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
Figure 11.5.14 Functional Reach from a Ladder (Adapted from Woodson, Tillman and Tillman 1992)
Figure 11.5.15 Examples of Rim Style
Table 11.5.16 Handwheel Forces

HANDWHEEL DIAMETER 150-180 MM (6-7 IN.) 455-485 MM (18-19 IN.)
SMALL LARGE
22 N (5 LB.) 220 N (50 LB.)
Note: These figures represent the maximum forces which can be applied in ideal conditions. Where conditions are less than optimum, forces should be replaced.
Figure 11.5.17 Hand Crank Force Limits (Wooeson, W.E. Tillman, B., and Tillman, P., Human Factors Design Handbook, McGraw-Hill, 1992, Reproduces with Permission)
Figure 11.5.18 Lever Force Limits
Figure 11.5.19 Recommended Mounting Heights for Valve Handwheels (Reprinted, with permission, from the Annual Book of ASTM Standards, copyright American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
13.
INSULATION. Value indicated in the tables1 and 2 below are temporary and for piping studies only . Final values will be defined by insulation specification.
13.1.
Insulation Thickness for personnel protection.

TABLE 1
Lines and Vessels Using Mineral Fiber or Calcium Silicate Insulation with Aluminum Jacketing Table Based on Temperature of 34C (93F), and 4.5 MPH Wind Speed Table To Be Used When Average Yearly Temperature is 21C (70F) Maximum Fluid Temperature (C) to Keep Exposed Surface Temperature Below 71C (160F) Insulation Thickness, Inches Pipe Diam. Inches 1.0 1.5 2.0 2.5 3.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 24.0 30.0 36.0
Vessels*
1.0 460 390 370 349 333 306 279 262 249 239 233 228 221 218 208 200 193 140
1.5 600 515 482 457 435 408 366 342 325 310 302 293 286 279 268 256 247 173
2.0 677 621 585 556 530 493 445 416 392 377 369 357 345 338 324 307 295 200
2.5 677 677 646 614 574 518 483 457 438 429 414 402 393 377 358 345 229
3.0 -
3.5 -
4.0 -
4.5 -
5.0 -
5.5 -
6.0 -
6.5 -
7.0 -
To be used for vessel sizes above 36.
13.2.
Hot insulation thickness requirements.

TABLE 2
Lines and Vessels Using Calcium Silicate Insulation with Aluminum Jacketing Economic Thickness Based on $3.00/MBtu Fuel Gas(2) Optimal Maximum Temperature for Specified Thickness, C(1) Insulation Thickness, Inches Pipe Diam. Inche s 0.5 1.0 1.5 2.0 2.5 3.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 24.0 30.0 36.0 Vesse ls* * Use for vessel sizes above 36 and larger. 27 26 24 23 23 21 21 21 21 21 21 21 21 21 21 21 21 21 21 27 27 34 36 42 44 33 36 37 39 41 42 43 44 44 45 46 46 52 143 129 105 98 92 87 83 77 74 72 71 71 70 70 69 68 68 70 72 330 299 225 202 186 171 154 136 125 118 113 111 109 107 105 102 100 98 114 566 514 385 346 316 288 255 216 195 179 171 167 160 156 151 145 140 136 125 649 649 575 518 471 427 379 317 283 260 243 236 225 218 210 200 190 184 156 649 649 649 590 524 435 386 351 330 317 302 289 280 264 249 238 191 649 649 568 505 457 425 408 388 371 357 337 315 299 228 0. 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
14.
PIPING SPACING TABLES
OD.FLANGE
25
25
OD.FLANGE
od
PI P
150# & 300# DN " DN " DN 1 25 2 50 3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
1 2 3
25 105 125 145 170 200 230 265 300 335 365 395 430 500 50 80 140 160 180 215 245 275 315 345 380 410 445 510 175 195 230 260 290 330 360 395 425 455 525 210 240 275 305 345 375 405 440 470 540 270 300 330 370 400 435 465 495 565 325 355 395 425 460 490 520 590 385 420 455 485 515 550 620 450 480 510 545 575 645 495 525 560 590 660 550 585 615 685 610 640 710 665 735 785
4 100 E= OD + od 2 (+) 25 6 150 8 200 10 250 E = SPACING OD = OUTSIDE DIAMETER 12 300 14 350 16 400 18 450 20 500 24 600 NOTES: Minimum spacings are calculated w ith a space of 25mm betw een flange & pipe (included insulation thickness if any) In case of orifice flange see posibility if pressure connection mounting. DN " 1 2 3 1 2 50 3
600# & 900# 4 6 8 10 12 14 16 18 20 24
DN " DN mm 25 50 80
80 100 150 200 250 300 350 400 450 500 600
25 115 150 160 190 230 275 315 345 360 395 435 470 560 165 175 200 245 290 330 360 375 410 450 485 575 190 215 260 305 345 375 390 420 465 500 590 230 275 315 355 385 405 435 475 510 605 300 345 380 415 430 460 505 540 630 370 410 440 455 485 530 565 655 435 465 480 515 555 590 680 490 505 540 580 615 705 525 555 595 630 725 580 620 655 750 645 680 775 710 800 850
4 100 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600
PIPING SPACING TABLES
OD.FLANGE
25
25
OD.FLANGE
od
PI P
1500# DN " 1 2 50 3 4 6 8 10 12 14 16 18 20 24
DN " DN mm 25
80 100 150 200 250 300 350 400 450 500 600
1 2 3
25 115 150 160 190 230 275 315 345 360 395 435 470 560 50 80 165 175 200 245 290 330 360 375 410 450 485 575 190 215 260 305 345 375 390 420 465 500 590 230 275 315 355 385 405 435 475 510 605 300 345 380 415 430 460 505 540 630 370 410 440 455 485 530 565 655 435 465 480 515 555 590 680 490 505 540 580 615 705 525 555 595 630 725 580 620 655 750 645 680 775 710 800 915
4 100 E= OD + od 2 (+) 25 6 150 8 200 10 250 12 300 E = SPACING OD = OUTSIDE DIAMETER 14 350 16 400 18 450 20 500 24 600 NOTES: Minimum spacings are calculated w ith a space of 25mm betw een flange* & pipe (included insulation thickness if any) In case of orifice flange see posibility if pressure connection mounting. 1 2 3 * Flange or body valve for 2500# above 12". to be checked w ith valves supplier. DN " 1 2 50 3
2500# 4 6 8 10 12 14 16 18 20 24
DN " DN mm 25 50 80
80 100 150 200 250 300 350 400 450 500 600
25 125 160 195 220 285 320 380 425 470 515 575 640 745 175 210 235 300 330 395 435 480 530 590 655 760 225 250 315 345 410 450 495 545 605 670 775 260 325 360 420 465 510 555 615 680 785 350 385 450 490 535 585 645 710 815 410 475 515 560 610 670 735 840 500 545 590 635 695 760 865 570 615 660 720 785 890 630 675 735 800 910 700 760 825 930 790 850 960 875 985
1 035
4 100 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600
15.
REFERENCE DOCUMENTS EXXON DOCUMENTS. Drafting standards. EMDC EDE G ZS 0122.1001 Equipment access and removal FPSO materials handling report. NG01 BRE P LR 0191.8002 Facilities layout and general operational & Safety systems. EMDC EDE G ZS 0182.2001 Common requirements & Specifications for production facilities. EMDC EDE G ZS 0602.1001. Topsides to hull TIE IN list NGO1.BRE.P.LL.0169.8001 Numerical index for EMRE international practices. EMCD.EDE.G.ZS.0012.0002 Unit of measurement. EMDC.BRE.G.ZS.0115.1001 General valves specification. EMDC.BRE.G.LS.0614.3001 Insulation. EMDC.EDE.G.LS.0615.4001. Corrosion protection and monitoring. EMDC.EDE.G.MS.0260.2001 Composite piping in offshore fire water and seawater service. EMDC.EDE.G.LS.0612.1001 Piping material classes. EMDC.BRE.G.LS.0614.3100 Upstream identification of components, devices, lines, and valves. NGER-EDE-05-ZS-121-00.0002 Piping requirement for packaged equipment EMDC-BRE-G-LS-0613.3001 Bridge crane and miscellananeous material handling equipment EMDC-EDE-G-RS-0470.3031 Piping systems design EMDC-EDE-G-LS-0612.2001 Relief, Flare, vent and hydrocarbon drain systems EMDC-EDE-G-PS-0690.2001 General valves specification EMDC-BRE-G-LS-0614.3001 Painting and protective coating EMDC-EDE-G-MS-0262.4007 Pig launchers and receivers EMDC-EDE-G-RS-603.3015 CONTRACTOR DOCUMENTS. Piping line list. NGO1.BOE.P.LL.0100.8002 Critical line list. NGO1.BOE.P.LL.0100.8003 Manual valve list. NGO1.BOE.P.LL.0100.8005 Special items list.
NGO1.BOE.P.LL.0100.8006 3D PDMS procedure. NGO1.BOE.P.LP.0100.8003/4/5/6/7. Supporting design philosophy. NGO1.BOE.P.LQ.0100.0001A Standard pipe supports. NGO1.BOE.P.LQ.0100.0002A Piping Stress analysis criteria NG01.BOE.P.LS.0135.1002 Piping Stress analysis philosophy NG01.BOE.P.LP.0100.8008 3D CAD Set up general coordination procedure NG01-BOE-G-ZP-0100-8011

Piping Design Procedure

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Piping Design Procedure

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B A Rev.

Issued for IDC

C.ALLERON C.ALLERON Checked

H.BOULAIS H.BOULAIS Approved

23/09/2002 First issue Date DD-MM-YY Description of revision

ESSO EXPLORATION AND PRODUCTION NIGERIA LIMITED

ERHA DEVELOPMENT PROJECT EPC1 FPSO

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CHANGE RECORD PAGE

First issue Issued for IDC

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Modules. See figures 2.A &2.B..

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Figure 11.5.10 Visual Cone (Adopted from Woodson 1991)

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Figure 11.5.13 Positioning Displays and Controls

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Figure 11.5.15 Examples of Rim Style

Table 11.5.16 Handwheel Forces

22 N (5 LB.) 220 N (50 LB.)

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Figure 11.5.18 Lever Force Limits

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Insulation Thickness for personnel protection.

To be used for vessel sizes above 36.

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Hot insulation thickness requirements.

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PIPING SPACING TABLES

150# & 300# DN " DN " DN 1 25 2 50 3 4 6 8 10 12 14 16 18 20 24

600# & 900# 4 6 8 10 12 14 16 18 20 24

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PIPING SPACING TABLES

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