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PETRONAS CARIGALI SDN BHD [39275-U]
PROJECT TITLE
DOCUMENT TITLE
DOCUMENTNO
CONTRACTNO
WORK ORDER NO
CTRNO
SABAH OIL AND GAS TERMINAL (SOGT) PROJECT
FUNCTIONAL SPECIFICATION FOR LMS
(L1QUID METERING SYSTEM)
SOGT -IN-SP-5013
CH2/C5/2003/DCE/146
SOGTJ2006/001
F2-IN-504
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TABLE OF CONTENT
1.0 GENERAL. .. .. ............ ..... .... 3
2.0 APPLl CABLE STANDARDS .................. ........ ........ .... n n ......................... 6
2.1 ORDER OF PRECEDENCE ............. ........... ....................... ........ 8
3.0 TECHNICAL SPECIFICATION ............................................................................................................. 9
3.1 DESIGN CRITERIA .... .... ... ....................................................... .... 9
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
METERING SKID REQUIREMENTS - ..... ........ .... .... 9
BI-DIRECTIONAL PROVER .... .... .... ... ...... 11
SAMPLl NG SYSTEM ............... n .......... .. 12
STREAM FLOW COMPUTERS ............................ ... ................................... ........... 13
PROVING COMPUTERS ....................................................................................................... 16
METERING SUPERVISORY COMPUTERS (DUAL REDUNDANT) .16
INTERFACING REQUIREMENTS .... .... .17
TECHNICAL REQUIREMENTS FOR FIELD MOUNTED COMPONENTS ............................ 17
MOTOR OPERATED VALVES (MOV) ....................................... 17
METERING CONTROL PANEL .... .... .... .17
PIPING/MECHANICAL REQUIREMENTS .. .... .18
STRUCTURAL REQUIREMENTS .... .... .... 18
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1.0 GENERAL
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The Li quid Metering System shall cover design. engineering. manufacture. testing. delivery
and commissioning of the complete Liquid Metering System. metering skid. prover skid
inciuding all required ancillary equipment as necessary for the satisfactory operation of the
Liquid Metering System
The Liquid Metering System shall consist of the followings:
2 number of Identical Crude Metering Systems
Each of the Crude Metering Systems shall consist of 3 metre runs (3 x 50%
configuration -2 units operating + 1 standby). each skid with Bidirectional prover.
1 number Condensate Metering System.
The Condensate Metering Skid shali consist of 3 metre runs (3 x 50%
configuration - 2 units operating + 1 standby) with Bidirectional prover.
AII the metering Tuns shall utilise Turbine Meters for flow measurement.
Each metering run shall be provided with its' own dedicated flow computer. The prover run
shall also be provided with its' own proving computer.
The crude and condensate metering design capacities shall be as per P&ID.
The Liquid Metering System shall be designed for custody application in accordance with
PTS. PPGUA and other relevant international standards.
In general. the complete Metering System shall consist of the following as a minimum:
Metering skid
Bi-directional prover
The bi-directional prover skid shall be designed such that the calibrated sections DOES
NOT need to be dismantled for shipping.
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Metering Control Panel
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The metering control panel shall be located inside instrument room at auxiliary
substation no. 2 and house the followings
One dedicated stream flow computer per stream
Dedicated proving compuler
Redundant power supply units
Redundant PLC
Redundant communication cards
AII other accessories including Galvanic isolators. wiring. terminal block. etc
Surge Proteclion Devices
Two metering supervisory computers (one unit as back-up)
Report. Alarm and Event Printer
AII electronic cards for field instruments and outdoor equipmentlcabinet shall have
conformal coating compliant 10 G3 requirements as per ISA 71.04.
AII metallic and non-metallic surfaces forming the part of the Liquid Metering Skid shall be
non-sparking or anti-static.
AII instrument wetted parts for crude oil service shall be suitable for methanol-contaminated
crude application.
The Liquid Metering System and Skid shall be designed for 25 years design life.
The CONTRACTOR shall be responsible for all calculations and design to guarantee
component construction and satisfactory system performance.
The Liquid Metering System shall employ common components made by the same
manufacturer and model numbers. if possible. to maximise the commonality of equipment.
This will assist in minimising spares requirements.
Functional testing of the complete metering system shall be performed as per PTS
32.32.00.11 prior to shipment
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The first on-site validation before the first export shall be witnessed by PMU, SIRIM and
The cost of engaging third party validation company and SIRIM shall be borne by
the CONTRACTOR
The CONTRACTOR shall appoint a metering calibration company to carry out the monthly
validation of the metering skid for duration of one year after handover. Validation manual for
the system shall be developed using a third party specialist approved by the PETRONAS
CARIGALI , PMU and partners.
The calibration and validation software shall be provided.
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2.0 APPLl CABLE 5TANDARD5
The Liquid Metering System shall be designed and manufactured in accordance with the
latest version of the PETRONAS Technical Standard and applicable international codes and
standards. These shall include but not necessarily be limited to the followings:
PETRONA5 Technical 5tandard
PTS 00.00.20.10
PTS30.10.60.18
PTS 30.48.00.31
PTS 31.38.01.10
PTS 31.38 .. 01.11
PTS 31.38.01.12
PTS 31.38.01.29
PTS 3 .38.01.31
PTS 3 .40.70.30
PTS 32. 0.03.10
PTS 32.31.00.32
PTS 32.31.09.31
PTS 32.32.00.11
PTS 32.36.01.07
PTS 32.37.10.11
PTS 32.37.20.10
PTS33.64.10.10
PTS 62.10.08.11
PTS 70.10.90.11
PTS 82.00.10.10
PPGUA
The Use of SI Quantities and Units
Welding of Metals
Painting and Coating of New Equipments
Piping Classes - Basis of design
Piping - General Requirements
Piping classes - Refining and chemicals
Pipe Supports
Shop and Field Fabrication of Steel Piping
Quarter-Turn On/Off Actuators
Instrumentation Symbols and Identification on Process Flow
Schemes
Instruments for Measurement and Control
Instrumentation for Equipment Packages
Turbine Fiscal Metering Systems for Liquid Hydrocarbons
Control Valves - Selection and Specification
Installation of On-Li ne Instruments
Instrument Signal Li nes
Electrical Engineering Guidelines
Inspection and Functional Testing of Instruments
Spare Parts
P r e c t Quality Assurance
Section 14 Guidelines for Dynamic Liquid Hydrocarbon
Measurement
Appendix 14 Typical Li quid Metering System
International Codes and 5tandards
ANSI B16.5
ANSI B 6.34
ANSI B3 3
ANSI B46.1
Pipe Flanges and Flanged Fittings.
Steel Valves, Flanged and Butt Welding Ends.
Petroleum Refinery Piping
Surface Texture, Surface Roughness, Waviness and Lay
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API RP 550
API RP 2530
API RP2534
IEC 60079
IEC 60331
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IEC 60332
IEC 60529
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IEC 60605
IEC 60654
IEC 60751
IEC 60801
18A 85.1
18A85.2
18A85.3
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18A 85.4
18A 851.1
18A 871.04
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1803171
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1803511
1805168
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180 DI87066
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Manual on Installation of Refinery, Instruments and Control
8ystems
Manual of Petroleum Measurement 8tandards
Chapter 4 Meter Proving 8ystems
Chapter 5 Metering
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 1
Chapter 12
Chapter 21
Metering Assemblies
Temperature Determination
8ampling
Density Determination
Physical Properties data
Calculation of Petroleum Quantities
Flow Measurement Using Electronic Metering
8ystems 8ection 1 Electronic Flow
Measurement
Measurement Control Charts and 8tatistical Methods for
Petroleum Metering 8ystems
Electrical Apparatus for Explosive Gas Areas
Fire Resistant Characteristics of Electrical Cables
Flame Retardant Characteristics of Electrical Cables
Classification of Protection Provided by Enclosures
Equipment Reliability Testing.
Operating conditions for Industrial Process Measurement and
Control Equipment
Industrial Platinum Resistance Thermometer 8ensors
Electromagnetic Compatibility for Industrial-Process
Measurement and Control Equipment
Instrumentation 8ymbols and Identification
Binary logic Diagrams for Process Operations
8ymbols for Distributed Control/8hared Display Instrumentation,
Logic and Computer 8ymbols
Instrument Loop Diagrams
Process Instrumentation Terminology
Environmental Conditions for process measurement and control
systems: Airborne contaminants
Methods of test for petroleum and its products
Process Measurements Control Functions Instrumentation
Representations
Measurement of Fluid Flow - Estimation of Uncertainty of a Flow
Rate Measurement
Assessment of Uncertainty in the Calibration and use of Flow
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2.1 Order of Precedence
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In case of conflict between these regulations, codes and standards, CONTRACTOR shall
refer to Part 111 , Section 3 - Engineering, of the ITB for the order of precedence
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3.0 TECHNICAL SPECIFICATION
3.1 Desian Criteria
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The Liquid Metering Skid and System shall be designed as per the following Process
conditions:
Station Capacity (BPD)
Temperature (Operating/Design)
Pressure (Operating/Design)
Specific Gravity (Normal)
Viscosity (Normal)
Max. Allowable Pressure Drop
Prover repeatability
Meter repeatability
Meter linearity
Meter turndown
Overall system uncertainty
: Condensate Metering Skid (P&ID SOGT-B- 125)
Maximum: 600,000
Minimum: 300,000
: Each Crude Metering Skid (P&ID SOGT-B-1309 and
SOGT-B-13 0)
Maximum: 600,000
Normal: 420,000
Minimum: 300,000
: 30/65 deg. C (Crude Oil)
deg. C (Condensate)
1 Barg (Crude Oil)
: 1 Barg (Condensate)
: 0.832 (Crude Oil)
: 0.72 (Condensate)
: 2.27 cP (Crude Oil)
0.64 cP (Condensate)
100 kPa (across each meter
: Refer to PPGUA
: Refer to PPGUA
: Refer to PPGUA
: Refer to PPGUA
: Refer to PPGUA
Materials and ratings of pipes, pipe fittings, manual isolation valves shall follow the relevant
piping class and specifications as indicated in the P&IDs.
3.2 Meterina Skid Reauirements
3.2.1 Inlet Header
Metering Skid Inlet Li ne BS&W analyser
Metering Skid Inlet Line Densitometer
Metering Skid Inlet Li ne Auto sampler complete with sampling take-off.
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3.2.2 Complete Meter Streams
Each run to be fitted with the followings:
Inlet MOV5 (gate valve)
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Flow Profiler
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Turbine Flowmeter with dual pulse transmitters (Conventional Type) plus field
mechanical counter
Pressure Transmitter
Pressure Gauge
Temperature Transmitter complete with temperature sensor (4 wire RTD) and

Bimetal Temperature Gauge complete with Thermowell
Plugged test thermowell
Flow Control Valve
Thermal Relief Valve
Outlet MOV's (double expanding plug valve) to common outlet header. The outlet
MOV5 shall be fitted with pressure transmitter to monitor cavity pressure.
Outlet MOV5 (double expanding plug valve) to divert flow to prover run. The outlet
MOV5 shall be fitted with pressure transmitter to monitor cavity pressure.
3.2.3 Associated Metering Skid Pipings
Metering skid inlet pipe and common inlet header
Metering skid outlet pipe and common outlet header
Metering run pipes and pipe fittings including meter upstream and downstream straight
pipe run requirements
Drains
Vents
3.2.4 Structural
Skid frame
Structural supports
Access ways
Equipment
3.2.5 Electrical
Power distribution board
Instrument power distribution board
Earthings
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3.3 Bi-Directional Prover
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Each Li quid Metering skid shali be provided with a dedicated bidirectional prover. The bi-
directional prover shali be sized for the maximum rated flowrate of one (1) turbine meter
The bi-directional meter prover shali inciude the foliowing as a minimum:
Maximum sphere velocity shali not exceed 3m/second
A minimum of 10,000 pulses between detectors will be coliected as per API MPMS
Chapter 4 Section 2. The CONTRACTOR may propose the design of Sphere Displacer
Type Prover loop where interpolation is taken into consideration The prover shali
be calibrated by independent accredited calibration company at the manufacturers
premise by water draw method and shali be witnessed and certified by PMU,
PETRONAS CARIGALI and/or its representative and partners. AIi the expenses of
engaging an independent accredited calibration company shali be bome by the
CONTRACTOR
Prover volume shall be certified again at site, after installation but prior to first offloading
Calibration shall be witnessed and certified by SIRIM, PMU, PETRONAS CARIGALI ,
Custom and AIi the expenses of engaging an independent accredited
calibration company, SIRIM and Custom, shall be borne by the CONTRACTOR
Prover pre-run shall ensure 4-way valve is fUlly seated prior to sphere detector
triggering.
Have a prover four (4) way diverter valve (complete with differential pressure
transmitter, relief facilities, electric actuator, torque and limit position switches, etc.)
Prover loop shall be sand blasted to bare metal and internally coated to 7 mils of baked
phenolic and naturaliy air dried (i. e, no forced drying).
Thermal relief facilities shali be provided at uncalibrated portion of the loop
Four (4) mechanical sphere detectors certified with 4 swept volumes

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One chamber shali be fitted with a quick closure and the other a flange
Prover outlet flow control valve.
Prover inlet and outlet pressure transmitters.
Prover inlet and outlet pressure gauges.
Prover Inlet and outiet temperature gauge with thermowell.
Prover and outlet temperature transmitter complete with temperature sensor (4 wire
RTD) and Thermowel l.
Plugged outlet test thermowell
Prover data plate
Prover outiet MOV.
Four (4) off Spheres + Sizing Ring
Sphere handling and inflation tools.
Provision of flange for prover calibration at inlet and outlet of prover loop
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The prover construction shall be such that the flanges used in the calibrated section are
positively aligned, either M/F or doweled, and will be machine matched. It shall have a
metal to metal face with 0 ring seal
Four (4) spheres (methanol resistance) shall be provided and shall be suitable for SOGT
Crude plus sphere sizing ring (sized for the final calibration size of the sphere), inflation
toolslvalves and any sphere lifting equipment required, slings, net, system, etc
One end of the prover shall be closed by a blind flange and the other shall be fitted with a
hinged quick release closure suitable for sphere insertion/removal. Adequate access must
be provided for personnel during proving operations and maintenance, i.e. walkways, stairs,
etc.
Sphere detectors shall be manufactured with 316 SS trim
The prover pipework shall be specially selected for concentricity and will be free from
defects that may influence the accuracy or repeatability of the prover. The internals of the
prover shall be coated with baked phenolic finish.
AII vents and drains shall have positive isolation; double block and bleed, or other visible
method of leak checking.
3.4 Samolina Svstem
A Continuous fast loop liquid sampler shall be provided. It shall be capable of maintaining
the sample in liquid form. The sampling system shall be designed in accordance to ISO
3 71 and API chapter 8.
Sample will be filled into cylinders during the period of export. The sampling period shall be
adjustable from the metering supervisory computer.
The body material of the sampling facility shall be of stainless steel material, weatherproof
construction and shall be Eex d suitable for hazardous area use, classified as Zone 1, gas
group IIA, temperature class T3. Supply voltage shall be from the metering system cabinet.
The sampling system shall be designed to include:
Adequate stream conditioning of pipeline contents
Reliable and effective sampling, ensuring iso-kinetic conditions are maintained.
Adequate conservation and transporting of the sample
Static mixing facilities shall be provided
Resistance to methanol
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The sampling system shall include but not limited to the following items:
A single iso-kinetic grab sampler installed in pumped bypass loop. The pump used shall
be redundant
Sample shall be taken over the whole batch loading based on a standard volume flow
proportional basis.
Each container shall be provided with weight sensor or level sensor, a pressure gauge
and a relief valve.
3 off 10 litre stainless steel sample cylinders are required.
Sampling system shall be housed inside a sampling/Analyser 316 SS cabinet.
Sampling probe and isolation valves
The sampler and collection system shall be fitted installed in a pumped bypass loop, and
shall act on i m p s e s from the metering PLC and collect a standard volume flow
proportional sample whose composition is representative of the total fluid flowing through
the metering system.
The sampling timing shall be flow proportionate, driven by the metering PLC through a
solenoid valve. The solenoid coil power requirements shall be kept to less than 8 watts. The
solenoid coil shall be provided with built-in diode suitable for 24VDC supply.
Permanently mounted detectors which provide volt-free contact signals of the piston
position shall be furnished with the sampler and shall be wired to the metering PLC for
alarm and status indication. The high-high alarm shall prevent sampling action by inhibiting
the grab command pulse signal.
In addition to the automatic sampler, provision for manual sampling at the upstream
common inlet header of the skid near to the automatic sampler shall be provided to enable
manual spot sample taking in the event of the automatic sampler fails
Factory Acceptance Test shall be required for the sampling system. Wet functional test shall
be performed as part of the sampling system FAT
3.5 Stream Flow ComDuters
The flow computers shall provide custody standard metering data which shall inciude but
not limited to the following -liquid flow rate and gross, net, standard volume flow rate, gross
volume total and rate and current batch totals.
The flow computer shall be capable of having multiple meter factors and capability of its
linearity curve downloaded.
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The flow computer shall be capable of performing retro-active calculation (one back
calculation only) upon acquiring a new Meter Factor
The stream flow computers shall be capable of performing pulse interpolation.
Stream switching shall take into account batch start-up, batch loading at full flow, meter
proving and batch top-off. In the event of a fault being detected which indicates that any
stream is unable to carry on metering to the required standard, the faulty meter run will be
isolated automatically
Manual selection of any in service stream shall be possible to facilitate operational and
maintenance requirements.
The system shall be designed to ensure that cavitations cannot occur.
Flow computer displays shall be alphanumeric LCD for display of variables and constants
giving name, current value, engineering units, alarm messages and status as applicable.
Alarm handling shall be as per PTS 32.30.60.19
AlD Conversions shall be as per PTS 32.32.00.11
Each flow computer shall have a minimum display and input of all configuration parameters
as per PTS 32.32.00.11 including but not limited to:
Set Analogue Ranges Inputs/Outputs
Set Pulse Output Values
Process Transducer Default Fail Values
Density
Meter Correction factor
Base Temperature.
Base Pressure.
Dynamic Viscosity Of The Liquid
Low Flow Cut-off (in Hz, from turbine meter input).
Stream and Computer Identity
Each flow computer shall , as a minimum, compute and provide display of all measured and
computed values for instrumentation and computations as applicable including but not
limited to the followings
Instantaneous Values
Actual volume flow rate
Net standard volume flow rate
Standard volume flow rate
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Mass flow rate
Actual volume batch total flow
Net standard volume batch total flow
Standard volume batch total flow
Mass batch total flow
Stream temperature
Stream pressure
Density (Station)
Standard Volume (Barrel)
BS&W measurement
Current Running Totals (Non-Resetable)
Gross Volume at line conditions (m3).
Mass (Tons).
Netvolumes
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The Stream Flow Computers shall be able to provide the following hourly readings
Hourly total actual volume at line conditions (m
3
)
Hourly total standard volume (m
3
)
Hourly total of mass (tons).
Hourly average of line pressure (kPag). standard volume flow weighted
Hourly average of temperature (deg. C). standard volume flow weighted
Hourly average of density at line conditions in use in computations (kg/m
3
)
Hourly average of standard volume flowrate (m
3
/h). time based
Hourly average of mass flowrate (ton/hr). time based
Each stream flow computer shall as a minimum transmit the following data to the metering
supervisory computer over dual redundant seriallinks;
AII measured variables.
AII configuration data
Each event.
Each alarm.
Each command or mode change.
AII computed values
Each volume and mass flow rate and total
Each stream flow computer will monitor the open/closed limit switches of the prover inlet
MOV. and stream inletloutlet MOV.
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3.6 Comouters
3.7
The proving computers shall be configured as per PTS 32.32.00.11. In addition. Proving
Computers shall incorporate the following functions:
To operate the 4-way valve as required during automatic or semi-automatic proving.
Monitor its position and whether it is sealed when seated.
Shall be capable of performing pulse interpolation. The prover computer should be able
to incorporate pulse interpolation in its proving calculation.
The prover computer shall be of similar hardware design to the Stream Flow Computer. The
prover computer shall be responsible for computing the meter Correction factor using
average prover temperature and pressure. The prover computer shall provide all
prover sequence control
Meterina Suoervisorv Comouters lDual Redundantl
The Metering Supervisory computers shall be configured as a main and standby. In the
event of the main computer failing. system control will revert to the backup computer.
Switch over shall include all control. monitoring and communications functions and shall be
bumpless (i.e. without loss of data or control).
The metering supervisory computer shall be configured as per PTS 32.32.00.1 In addition.
the Metering Supervisory Computer shall also perform the following functions:
Shall control and display the automatic sampler.
Shall set up and format all data for serial transmission to PMCS via dual redundant link
(TCPIIP).
To compute density from densitometer.
The Metering Supervisory Computer shall have the following specifications as a minimum:
Minimum 21" high resolution colour flat LCD monitor (Iow radiation and non glare type)
Microsoft OS
Minimum 4GB DDR-2 SDRAM
Minimum 250 GB HDD
Minimum Intel processor - Core 2 Quad 2.3 GHz and above.
Graphics and display requirement shall be as per PTS 32.32.00.11
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3.8nterfacina Reauirements
The metering system shall interface with PMCS via dual redundant link utilising TCPIIP. The
metering system shall also be subjected to system integration test with PMCS during FAT
and SAT. During FAT metering supervisory computer shall be shipped to PMC8 vendor for
this integration test.
3.9 Technical Reauirements for Field Mounted Components
3.10
In general , field mounted instrumentation shall conform to PT8 32.3 09.3 , PTS
32.32.00.11 , and other relevant PTS installation standards as listed in section 2.
AII field electronic instruments shall be provided with surge protection device compatible
with the type of instrument (i. e. , compatible with HART transmitter)
Motor Ooerated Valves (MOV)
The metering run inlet MOVs shall be gate valve type.
The metering run outlet MOVs and prover inlet MOVs shall be double expanding plug valve
type. The valve cavity shall be monitored for valve leaks via pressure transmitter
3.11 Meterina Control Panel
The Metering Control Panel shall be installed inside the Instrument room at substation n
2. Ingress Protection shall be IP 51 minimum.
Other Cabinet requirements shall be referred to 80GT-IN-DB-5001.
In general , all the essential flow signals (i. e, flow meter signal , pressure and temperature
compensations signals) shall be connected directly to the respective flow computers. In
addition, all essential proving signals shall be connected directly to the proving flow
computer. The non-essential signals (e.g. MOV close/open command/status, differential
pressure signals) shall be connected to the metering PLC
The metering cabinet shall be complete with the following as a minimum:
Metering PLC (Redundant)
The 110 modules with 1. 8 barriers (i.e. Galvanic isolator), Non-18 110 modules.
Communication Cards (Redundant)
Analogue and digital , 18 and non-18 termiriation rails.
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Cage clamp type feed through terminals (i.e. capable to handle 2.5 sq. mm cables)
Redundant Power Supply modules
Fuses and MCBs
AII spare inputs (30% wired spares) and outputs shall be completely pre-wired to terminal
blocks. 30% spare terminals shall be provided for all terminal strips for future expansion.
The cabinets shall be selected from cabinet manufacturer5 standard such as RITT AL or
equivalent.
3.12 Pioina/Mechanical Reauirements
The metering runs shall consist of all piping, and fittings pre-assembled. The layout of the
meter runs shall be defined by equipmentlpiping layouts and plans. AII piping, valves and
t h e r fittings shall be designed in accordance with project piping specification and P&IDs. A
qualified meter tube fabricator shall fabricate the meter runs.
The system shall be complete with drain system, atmosphere vent, drip pans, etc. suitable
for all operational requirements under worst case facility movement and inclination. AII
piping and metering equipment shall be installed to permit f I draining.
Maintenance items which cause oil spillage, such as the samplers and strainers and prover
launch chamber, shall have individual drip pans to localise the spilled oil.
Manual vents shall be plugged and direct to atmosphere.
AII ventldrain valves installed downstream of the meter must be fitted with block and bleed
facilities or some other form of positive isolation (i.e. blinds).
3.13 Structural Reauirements
The structural analysis of the skids shall be provided to confirm that the skids are suitable
for in-place, transportation and lifting conditions.
The package shall be provided with maintenance access and walkways for all areas where
access is required for operation or maintenance. AII equipment shall be orientated to permit
servicing without undue dismantling and to have good access and maximum safety. The
Metering Skid shall be designed with access to equipment without climbing over pipe works
Functional Specification for LMS (Liquid Metering System)