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SOGT-IN-SP-5013
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PETRONAS CARIGALI SDN BHD [39275-U]
PROJECT TITLE
DOCUMENT TITLE
DOCUMENTNO
CONTRACTNO
WORK ORDER NO
CTRNO
SABAH OIL AND GAS TERMINAL (SOGT) PROJECT
FUNCTIONAL SPECIFICATION FOR LMS
(L1QUID METERING SYSTEM)
SOGT -IN-SP-5013
CH2/C5/2003/DCE/146
SOGTJ2006/001
F2-IN-504
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rnz integrated (m) sdn bhd
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TABLE OF CONTENT
1.0 GENERAL. .. .. ............ ..... .... 3
2.0 APPLl CABLE STANDARDS .................. ........ ........ .... n n ......................... 6
2.1 ORDER OF PRECEDENCE ............. ........... ....................... ........ 8
3.0 TECHNICAL SPECIFICATION ............................................................................................................. 9
3.1 DESIGN CRITERIA .... .... ... ....................................................... .... 9
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
METERING SKID REQUIREMENTS - ..... ........ .... .... 9
BI-DIRECTIONAL PROVER .... .... .... ... ...... 11
SAMPLl NG SYSTEM ............... n .......... .. 12
STREAM FLOW COMPUTERS ............................ ... ................................... ........... 13
PROVING COMPUTERS ....................................................................................................... 16
METERING SUPERVISORY COMPUTERS (DUAL REDUNDANT) .16
INTERFACING REQUIREMENTS .... .... .17
TECHNICAL REQUIREMENTS FOR FIELD MOUNTED COMPONENTS ............................ 17
MOTOR OPERATED VALVES (MOV) ....................................... 17
METERING CONTROL PANEL .... .... .... .17
PIPING/MECHANICAL REQUIREMENTS .. .... .18
STRUCTURAL REQUIREMENTS .... .... .... 18
Functional Specification for LMS (liquid Metering System)
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Document SOGT-IN-SP-5013
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(325798-X)
The first on-site validation before the first export shall be witnessed by PMU, SIRIM and
The cost of engaging third party validation company and SIRIM shall be borne by
the CONTRACTOR
The CONTRACTOR shall appoint a metering calibration company to carry out the monthly
validation of the metering skid for duration of one year after handover. Validation manual for
the system shall be developed using a third party specialist approved by the PETRONAS
CARIGALI , PMU and partners.
The calibration and validation software shall be provided.
Functonal Specification for LMS (Liquid Metering System)
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The prover construction shall be such that the flanges used in the calibrated section are
positively aligned, either M/F or doweled, and will be machine matched. It shall have a
metal to metal face with 0 ring seal
Four (4) spheres (methanol resistance) shall be provided and shall be suitable for SOGT
Crude plus sphere sizing ring (sized for the final calibration size of the sphere), inflation
toolslvalves and any sphere lifting equipment required, slings, net, system, etc
One end of the prover shall be closed by a blind flange and the other shall be fitted with a
hinged quick release closure suitable for sphere insertion/removal. Adequate access must
be provided for personnel during proving operations and maintenance, i.e. walkways, stairs,
etc.
Sphere detectors shall be manufactured with 316 SS trim
The prover pipework shall be specially selected for concentricity and will be free from
defects that may influence the accuracy or repeatability of the prover. The internals of the
prover shall be coated with baked phenolic finish.
AII vents and drains shall have positive isolation; double block and bleed, or other visible
method of leak checking.
3.4 Samolina Svstem
A Continuous fast loop liquid sampler shall be provided. It shall be capable of maintaining
the sample in liquid form. The sampling system shall be designed in accordance to ISO
3 71 and API chapter 8.
Sample will be filled into cylinders during the period of export. The sampling period shall be
adjustable from the metering supervisory computer.
The body material of the sampling facility shall be of stainless steel material, weatherproof
construction and shall be Eex d suitable for hazardous area use, classified as Zone 1, gas
group IIA, temperature class T3. Supply voltage shall be from the metering system cabinet.
The sampling system shall be designed to include:
Adequate stream conditioning of pipeline contents
Reliable and effective sampling, ensuring iso-kinetic conditions are maintained.
Adequate conservation and transporting of the sample
Static mixing facilities shall be provided
Resistance to methanol
Functional Specification for LMS (Liquid Metering System)
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3.6 Comouters
3.7
The proving computers shall be configured as per PTS 32.32.00.11. In addition. Proving
Computers shall incorporate the following functions:
To operate the 4-way valve as required during automatic or semi-automatic proving.
Monitor its position and whether it is sealed when seated.
Shall be capable of performing pulse interpolation. The prover computer should be able
to incorporate pulse interpolation in its proving calculation.
The prover computer shall be of similar hardware design to the Stream Flow Computer. The
prover computer shall be responsible for computing the meter Correction factor using
average prover temperature and pressure. The prover computer shall provide all
prover sequence control
Meterina Suoervisorv Comouters lDual Redundantl
The Metering Supervisory computers shall be configured as a main and standby. In the
event of the main computer failing. system control will revert to the backup computer.
Switch over shall include all control. monitoring and communications functions and shall be
bumpless (i.e. without loss of data or control).
The metering supervisory computer shall be configured as per PTS 32.32.00.1 In addition.
the Metering Supervisory Computer shall also perform the following functions:
Shall control and display the automatic sampler.
Shall set up and format all data for serial transmission to PMCS via dual redundant link
(TCPIIP).
To compute density from densitometer.
The Metering Supervisory Computer shall have the following specifications as a minimum:
Minimum 21" high resolution colour flat LCD monitor (Iow radiation and non glare type)
Microsoft OS
Minimum 4GB DDR-2 SDRAM
Minimum 250 GB HDD
Minimum Intel processor - Core 2 Quad 2.3 GHz and above.
Graphics and display requirement shall be as per PTS 32.32.00.11
Functional Specification for LMS (Liquid Metering System)
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3.8nterfacina Reauirements
The metering system shall interface with PMCS via dual redundant link utilising TCPIIP. The
metering system shall also be subjected to system integration test with PMCS during FAT
and SAT. During FAT metering supervisory computer shall be shipped to PMC8 vendor for
this integration test.
3.9 Technical Reauirements for Field Mounted Components
3.10
In general , field mounted instrumentation shall conform to PT8 32.3 09.3 , PTS
32.32.00.11 , and other relevant PTS installation standards as listed in section 2.
AII field electronic instruments shall be provided with surge protection device compatible
with the type of instrument (i. e. , compatible with HART transmitter)
Motor Ooerated Valves (MOV)
The metering run inlet MOVs shall be gate valve type.
The metering run outlet MOVs and prover inlet MOVs shall be double expanding plug valve
type. The valve cavity shall be monitored for valve leaks via pressure transmitter
3.11 Meterina Control Panel
The Metering Control Panel shall be installed inside the Instrument room at substation n
2. Ingress Protection shall be IP 51 minimum.
Other Cabinet requirements shall be referred to 80GT-IN-DB-5001.
In general , all the essential flow signals (i. e, flow meter signal , pressure and temperature
compensations signals) shall be connected directly to the respective flow computers. In
addition, all essential proving signals shall be connected directly to the proving flow
computer. The non-essential signals (e.g. MOV close/open command/status, differential
pressure signals) shall be connected to the metering PLC
The metering cabinet shall be complete with the following as a minimum:
Metering PLC (Redundant)
The 110 modules with 1. 8 barriers (i.e. Galvanic isolator), Non-18 110 modules.
Communication Cards (Redundant)
Analogue and digital , 18 and non-18 termiriation rails.
Functional Specification for LMS (Liquid Metering System)
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