Om Sakthi Adhiparasakthi Engineering College, Melmaruvathur Department of Mechanical Engineering LIST OF PROGRAM SPECIFIC LABS

UG-program Sl.No Name of the lab Engineering Practices Laboratory 230 a) Welding Lab 1. b) Manufacturing Technology Lab Computer aided drafting and modeling lab Manufacturing technology lab-I Manufacturing technology lab-II Computer Aided Machine Drawing Laboratory Thermal Engineering-I (Heat Engines) Dynamics Lab Metrology and Measurement Lab CAD/CAM lab Thermal Engineering Lab-II (HMT) Computer Aided Simulation and Analysis Lab Mechatronics Lab II sem (Civil,Mechanical/Chemical) III sem mech IV sem mech IV sem mech I sem (all branches) 345 Utilisation Available Floor Area (sq ft)

2. 3. 4. 5.

180 345 345 180

6. 7. 8. 9. 10. 11. 12.

V sem mech V sem mech V sem mech V sem mech VI sem mech VII sem mech VII sem mech

345 115 172 180 187 180 75

Engineering Practices Laboratory

Subject Code GE 2116 Subject Name Engineering Practices Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

List of Experiment/Exercises GROUP A (CIVIL & MECHANICAL) I CIVIL ENGINEERING 9 Buildings: a) Study of plumbing and carpentry components of residential and industrial buildings. Safety Aspects. Plumbing Works: a) Study of pipeline joints, its location and functions: valves, taps, couplings, unions, reducers, elbows in household fittings. b) Study of pipe connections requirements for pumps and turbines. c) Preparation of plumbing line sketches for water supply and sewage works. d) Hands-on-exercise: Basic pipe connections Mixed pipe material connection Pipe connections with different joining components. e) Demonstration of plumbing requirements of high-rise buildings. Carpentry using Power Tools only a) Study of the joints in roofs, doors, windows and furniture. b) Hands-on-exercise: Wood work, joints by sawing, planing and cutting. II MECHANICAL ENGINEERING PRACTICE 13 Welding: a) Preparation of arc welding of butt joints, lap joints and tee joints. b) Gas welding practice Basic Machining: a) Simple Turning and Taper turning b) Drilling Practice Sheet Metal Work: a) Forming & Bending: b) Model making Trays, funnels, etc. (c) Different type of joints. Machine assembly practice: a) Study of centrifugal pump b) Study of air conditioner Demonstration a) Smithy operations, upsetting, swaging, setting down and bending. Example Exercise Production of heagonal headed bolt. b) Foundry operations like mould preparation for gear and step cone pulley. (c) Fitting Exercises Preparation of square fitting and vee fitting models. GROUP B (ELECTRICAL & ELECTRONICS III ELECTRICAL ENGINEERING PRACTICE 10 a) Residential house wiring using switches, fuse, indicator, lamp and energy meter. b) Fluorescent lamp wiring. c) Stair case wiring d) Measurement of electrical quantities voltage, current, power & power factor in RLC circuit.

e) Measurement of energy using single phase energy meter. f) Measurement of resistance to earth of an electrical equipment IV ELECTRONICS ENGINEERING PRACTICE 13 a) Study of Electronic components and equipments Resistor, colour coding measurement of b) AC signal parameter (peak-peak, rms period, frequency) using CR. c) Study of logic gates AND, OR, EOR and NOT. d) Generation of Clock Signal. e) Soldering practice Components Devices and Circuits Using general purpose PCB. f) Measurement of ripple factor of HWR and FWR. TOTAL: 45 PERIODS

Reference Books: 1. Engineering Practices Laboratory Manual Text Books: 1. K.Jeyachandran, S.Natarajan & S, Balasubramanian, A Primer on Engineering Practices Laboratory, Anuradha Publications, (2007). 2. T. Jeyapoovan, M.Saravanapandian & S.Pranitha, Engineering Practices Lab Manual, Vikas Publishing House Pvt.Ltd, (2006). 3. H.S. Bawa, Workshop Practice, Tata McGraw Hill Publishing Company Limited, (2007). 4. A. Rajendra Prasad & P.M.M.S. Sarma, Workshop Practice, Sree Sai Publication, (2002). 5. P.Kannaiah & K.L.Narayana, Manual on Workshop Practice, Scitech Publications, (1999).

WELDING LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1. Spot welding 2. Arc welding equipment 3. Power hack saw 4. MIG welding 5. Gas welding equipment

: :

Mr. U.Mohammed Iqbal Mr. K.S.Rajapreyan

1 nos 3 nos 1 nos 1 nos 1 nos

List of Exercises A) Arc Welding 1. Preparation of arc welding of Butt joints 2. Preparation of arc welding of Lap joints 3. Preparation of arc welding of T- joints B) Gas Welding 1. Demonstration of Gas welding C) Sheet metal 1. Fabrication of tray 2. Fabrication of cone (or) funnel 3. Different types of joints

Computing facility Lab Manual Research oriented

: : :

NO YES

MANUFACTURING TECHNOLOGY LAB

Name of the lab in-charge Name of the lab Assistant

: :

Mr. J.Shiva Kumar Mr. K.Kandasamy Mr.V.Karthikeyan

Name of the Lab Equipments 1. Centre lathe 2. Radial drilling machine 18 Nos

List of Exercises 1. Simple turning 2. Taper turning 3. Drilling

Computing facility Lab Manual Research oriented

: : :

NO YES

Computer Aided Drafting and Modeling Laboratory

Subject Code ME 2155 Subject Name Computer Aided Drafting And Modeling Laboratory Lectures (Periods) 0 Tutorial (Periods) 1 Practical (Periods) 2

List of Experiments / Exercises: 1. Study of capabilities of software for Drafting and Modeling Coordinate systems (absolute, relative, polar, etc.) Creation of simple figures like polygon and general multi-line figures. 2. Drawing of a Title Block with necessary text and projection symbol. 3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline. 4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder, cone, etc, and dimensioning. 5. Drawing front view, top view and side view of objects from the given pictorial views (eg. Vblock, Base of a mixie, Simple stool, Objects with hole and curves). 6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.) 7. Drawing of a simple steel truss. 8. Drawing sectional views of prism, pyramid, cylinder, cone, etc, 9. Drawing isometric projection of simple objects. 10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from 3-D model. Reference Books: 1. CAD Lab manual Text Books: 1. Computer Aided Drafting and Design: Concepts and Applications Donald D.Voisinet

COMPUTER AIDED DRAFTING AND MODELING LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments

: :

Mr. C.K.Dinakarraj Mr. H.Sampath

1. No of computers with accessories 2. Printer (canon) 3. Printer (HP laser jet) 4. Plotter 5. 15 KVA UPS with 3 hrs back up, 100 AH SMF battery Softwares 1. Auto CAD

34 nos 2 nos 1 nos 1 nos

1 nos

CAD Lab List of Exercises 1. Study of capabilities of software for Drafting and Modeling Coordinate systems (absolute, relative, polar, etc.) Creation of simple figures like polygon and general multi-line figures. 2. Drawing of a Title Block with necessary text and projection symbol. 3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline. 4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder, cone, etc, and dimensioning. 5. Drawing front view, top view and side view of objects from the given pictorial views (eg. V-block, Base of a mixie, Simple stool, Objects with hole and curves). 6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.) 7. Drawing of a simple steel truss. 8. Drawing sectional views of prism, pyramid, cylinder, cone, etc, 9. Drawing isometric projection of simple objects. 10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from 3D model. Computing facility Lab Manual Research oriented : : : YES YES

Manufacturing Technology Lab I

Subject code ME 2207 Subject Name Manufacturing Technology Lab I Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

List of Experiments / Exercises: 1. Two or More Metal Cutting Experiments (Example: Shear Angle Measurement, Cutting Force Measurement, Cutting Temperature Measurement, Tool Wear Measurement, Life Measurement etc.) 2. One or More Exercises in Milling Machines (Example: Milling Polygon Surfaces, Gear milling, Keyway milling, Helical Groove milling etc.) 3. Two or More Exercises in Grinding / Abrasive machining (Example: Surface Grinding, Cylindrical Grinding, Centreless Grinding, Lapping, Honing etc.) 4. Two or More Exercises in Machining Components for Assembly of different fits. (Example: Machining using Lathes, Shapers, Drilling, Milling, Grinding Machines etc.) 5. One or More Exercises in Capstan or Turret Lathes 6. One or More Exercises in Gear Machining (Example: Gear Cutting, Gear Shaping, Gear Hobbing etc.) 7. One or More Exercises in CNC Machines (Example: CNC Programming, CNC Tooling, CNC Machining etc. LIST OF EQUIPMENT 1. Centre Lathes 2. Turret and Capstan Lathes 3. Horizontal Milling Machine 4. Vertical Milling Machine 5. Surface Grinding Machine 6. Tool Dynamometer 7. Gear Hobbing Machine 8. CNC Lathe (Trainer or Industrial Type) Reference Books: 1. Manufacturing technology lab I Manual. Text Book: 1. Hajra Choudhury, Elements of Workshop Technology, Vol. I and II, Mediab Promotors Pvt Ltd., Mumbai, 2001 2. S.Gowri, P.Hariharan, and A.Suresh Babu, Manufacturing Technology 1, Pearson Education , 2008. 15 No (5 Precision Type) 1 No each 1 No 1 No 1 No 1 No 1 No 1 No

MANUFACTURING TECHNOLOGY LAB-I

Name of the lab in-charge Name of the lab Assistant

: :

Mr. J.Shiva Kumar Mr. K.Kandasamy Mr.V.Karthikeyan

Name of the Lab Equipments

1.

2. 3. 4. 5. 6. 7. 8.

Centre Lathes Turret and Capstan Lathes Horizontal Milling Machine Vertical Milling Machine Surface Grinding Machine Tool Dynamometer Gear Hobbing Machine CNC Lathe (Trainer or Industrial Type)

15 No (5 Precision Type) 1 No each 1 No 1 No 1 No 1 No 1 No 1 No

List of Exercises 1.. Two or More Metal Cutting Experiments (Example: Shear Angle Measurement, Cutting Force Measurement, Cutting Temperature Measurement, Tool Wear Measurement, Life Measurement etc.) 2. One or More Exercises in Milling Machines (Example: Milling Polygon Surfaces, Gear milling, Keyway milling, Helical Groove milling etc.) 3. Two or More Exercises in Grinding / Abrasive machining (Example: Surface Grinding, Cylindrical Grinding, Centreless Grinding, Lapping, Honing etc.) 4. Two or More Exercises in Machining Components for Assembly of different fits. (Example: Machining using Lathes, Shapers, Drilling, Milling, Grinding Machines etc.) 5. One or More Exercises in Capstan or Turret Lathes 6. One or More Exercises in Gear Machining (Example: Gear Cutting, Gear Shaping, Gear Hobbing etc.) 7. One or More Exercises in CNC Machines (Example: CNC Programming, CNC Tooling, CNC Machining etc.

Computing facility Lab Manual Research oriented

: : :

NO YES

Manufacturing Technology Lab II

Subject code ME 2258 Subject Name Manufacturing Technology Lab II Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

List of Experiments / Exercises: 1. Two or More Measurements in Metal Cutting Experiment (Example: Shear Angle, Cutting Force, Tool Wear etc.) 2. One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines (Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter, Round to square in Planner, Drilling, reaming and tapping in Drilling machine, Gear Milling and Keyway milling in Milling machine.) 3. Two or More Exercises in Grinding / Abrasive machining (Example: Surface Grinding, Cylindrical Grinding.) 4. Two or More Exercises in Assembly of Machined Components for different fits. (Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding Machines etc.) 5. One or More Exercises in Capstan or Turret Lathes 6. One or More Exercises in Gear Machining (Example: Gear Milling, Gear Hobbing etc.) TOTAL: 45 PERIODS Reference Books: 1. Manufacturing Technology Lab II manual. Text Book: 1. Hajra Choudry, Elements of Work Shop Technology Vol. II, Media Promoters. 2002 2. Rao, P.N. Manufacturing Technology, Metal Cutting and Machine Tools, Tata McGrawHill, New Delhi, 2003. 3. P.C. Sharma, A Text Book of Production Engineering, S. Chand and Co. Ltd, IV edition, 1993. 4. Shrawat N.S. and Narang J.S, CNC Machines, Dhanpat Rai & Co., 2002.

MANUFACTURING TECHNOLOGY LAB-II

Name of the lab in-charge Name of the lab Assistant

: :

Mr. J.Shiva Kumar Mr. K.Kandasamy Mr.V.Karthikeyan

Name of the Lab Equipments

1. 2. 3. 4. 5. 6. 7. 8. Centre Lathes Turret and Capstan Lathes Horizontal Milling Machine Vertical Milling Machine Surface Grinding Machine Tool Dynamometer Gear Hobbing Machine CNC Lathe (Trainer or Industrial Type) 15 No (5 Precision Type) 1 No each 1 No 1 No 1 No 1 No 1 No 1 No

List of Exercises
1. Two or More Measurements in Metal Cutting Experiment (Example: Shear Angle, Cutting Force, Tool Wear etc.) 2. One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines (Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter, Round to square in Planner, Drilling, reaming and tapping in Drilling machine, Gear Milling and Keyway milling in Milling machine.) 3. Two or More Exercises in Grinding / Abrasive machining (Example: Surface Grinding, Cylindrical Grinding.) 4. Two or More Exercises in Assembly of Machined Components for different fits. (Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding Machines etc.) 5. One or More Exercises in Capstan or Turret Lathes 6. One or More Exercises in Gear Machining (Example: Gear Milling, Gear Hobbing etc.)

Computing facility Lab Manual Research oriented

: : :

NO YES

Computer Aided Machine Drawing Laboratory

Subject code ME 2257 Subject Name Computer Aided Machine Drawing Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

List of Experiments / Exercises: DRAWING STANDARDS Code of practice for Engineering Drawing, BIS specifications Welding symbols, rivetedjoints, keys, fasteners Reference to hand book for the selection of standardcomponents like bolts, nuts, screws, keys etc. 2-D DRAWINGS Limits, Fits Tolerancing of individual dimensions- Specification of Fits- ManualPreparation of production drawings and reading of part and assembly drawings. CAD PRACTICE (USING APPLICATION PACKAGES) Drawing, Editing, Dimensioning, Plotting Commands, Layering Concepts, Hatching,Detailing, Assembly, basic principles of GD&T (geometric dimensioning & tolerancing) ASSEMBLY DRAWING (MANUAL & USING APPLICATION PACKAGES) Manual parts drawing and preparation of assembled views given part details forcomponents followed by practicing the same using CAD packages.Suggested Assemblies: Shaft couplings Plummer block Screw jack- Lathe Tailstock Universal Joint Machine Vice Stuffing box- safety Valves - Non-return valves- Connecting rod Pistonand crank shaft- Multi plate clutch- Preparation of Bill of materials and tolerance datasheet TOTAL: 45 PERIODS Reference Books: 1. Computer Aided Machine Drawing Laboratory manual. Text Book: 1. BHATT.N.D. and PANCHAL.V.M., Machine Drawing, Charotar Publishing House, 388001, 38th Edition, 2003. 2. P.S.G. Design Data Book 3. Luzadder,Warren.J., and Duff, Jon.M. Fundamentals of Engineering Drawing,Prentice Hall India Pvt. Ltd., Eastern Economy Edition, Eleventh Edition,

Computer Aided Machine Drawing Laboratory

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1. No of computers with accessories 2. Printer (canon) 3. Printer (HP laser jet) 4. Plotter 5. CNC Turning 6. CNC Milling 7. 15 KVA UPS with 3 hrs back up, 100 AH SMF battery Softwares 1.Auto CAD 1 nos 34 nos 2 nos 1 nos 1 nos 1 nos 1 nos : : Mr. C.K.Dinakarraj Mr. H.Sampath

CAD Lab List of Exercises Assembly drawings of Shaft couplings Plummer block Screw jack- Lathe Tailstock Universal Joint Machine Vice Stuffing box- safety Valves - Non-return valves- Connecting rod Piston and crank shaft- Multi plate clutch- Preparation of Bill of materials and tolerance datasheet

Computing facility Lab Manual Research oriented

: : :

YES YES

Thermal Engineering Laboratory I

Subject code ME 2306 Subject Name Thermal Engineering Laboratory - I Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise I.C ENGINE LAB AND FUELS LAB 1. Valve Timing and Port Timing Diagrams. 2. Performance Test on 4-stroke Diesel Engine. 3. Heat Balance Test on 4-stroke Diesel Engine. 4. Morse Test on Multi cylinder Petrol Engine. 5. Retardation Test to find Frictional Power of a Diesel Engine. 6. Determination of Viscosity Red Wood Viscometer. 7. Determination of Flash Point and Fire Point. STEAM LAB 1. Study of Steam Generators and Turbines. 2. Performance and Energy Balance Test on a Steam Generator. 3. Performance and Energy Balance Test on Steam Turbine. TOTAL: PERIODS Reference Books: 1. Thermal engineering lab-I manual. Text Book: 1. Sarkar, B.K,Thermal Engineering Tata McGraw-Hill Publishers, 2007 30

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45

Thermal Engineering Laboratory I

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1. Single cylinder diesel engine 2. Two cylinder diesel engine 3. Single cylinder petrol engine 4. Multi cylinder petrol engine 5. Tech-ed engine with data acquisition system 6. Computerized variable compression ratio engine 7. Multi cylinder diesel engine 8. Single and two stage air compressor 9. Wind tunnel 10. Air blower 11. Gas analyzer 12. Injection pressure test rig 13. Bomb calorimeter 14. Gas calorimeter 15. Viscometer (Say bolt & redwood) 16. Flash and fire point apparatus (open cup and closed cup apparatus) 17. Cloud and pour point apparatus Name of the Lab Equipments (STEAM LAB) 1. Bio gasifier 2. Vertical axis wind mill 3. Solar heater 4. Single cylinder diesel engine with data acquisition system : : Mr. V.Nadanakumar Mr. J.Selvam

List of Exercises I.C Engine Lab and Fuels Lab 1. Valve Timing and Port Timing Diagrams. 2. Performance Test on 4-stroke Diesel Engine. 3. Heat Balance Test on 4-stroke Diesel Engine. 4. Morse Test on Multi cylinder Petrol Engine. 5. Retardation Test to find Frictional Power of a Diesel Engine. 6. Determination of Viscosity Red Wood Viscometer. 7. Determination of Flash Point and Fire Point. Steam Lab 1. Study of Steam Generators and Turbines. 2. Performance and Energy Balance Test on a Steam Generator. 3. Performance and Energy Balance Test on Steam Turbine.

Computing facility Lab Manual Research oriented

: : :

NO YES 1. Data Acquisition system with 4-stroke Diesel Engine 2. Computerized variable compression ratio engine 3. Wind tunnel

Dynamics Laboratory
Subject code ME 2307 Subject Name Dynamics Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise 1. a) Study of gear parameters. b) Experimental study of velocity ratios of simple, compound, Epicyclic and differential gear trains. 2. a) Kinematics of Four Bar, Slider Crank, Crank Rocker, Double crank, Double rocker, Oscillating cylinder Mechanisms. b) Kinematics of single and double universal joints. 3. a) Determination of Mass moment of inertia of Fly wheel and Axle system. b) Determination of Mass Moment of Inertia of axisymmetric bodies using Turn Table apparatus. c) Determination of Mass Moment of Inertia using bifilar suspension and compound pendulum. 4. Motorized gyroscope Study of gyroscopic effect and couple. 5. Governor - Determination of range sensitivity, effort etc., for Watts, Porter, Proell, and Hartnell Governors. 6. Cams Cam profile drawing, Motion curves and study of jump phenomenon 7. a) Single degree of freedom Spring Mass System Determination of natural Frequency and verification of Laws of springs Damping coefficient determination. b) Multi degree freedom suspension system Determination of influence coefficient. 8. a) Determination of torsional natural frequency of single and Double Rotor systems.- Undamped and Damped Natural frequencies. b) Vibration Absorber Tuned vibration absorber. 9. Vibration of Equivalent Spring mass system undamped and damped vibration. 10. Whirling of shafts Determination of critical speeds of shafts with concentrated loads. 11. a). Balancing of rotating masses. (b) Balancing of reciprocating masses. 12. a) Transverse vibration of Free-Free beam with and without concentrated masses. b) Forced Vibration of Cantilever beam Mode shapes and natural frequencies. c) Determination of transmissibility ratio using vibrating table. 13.Students should be familiar with the use of the following device/equipments depending upon availability. Tachometers Contact and non contact Dial gauge Stroboscope Accelerometers Vibration pickups Displacement meters. Oscilloscope Vibration Shaker TOTAL: 45 PERIODS Reference Books: 1. Dynamics Lab Manuals Text Book 1. Ambekar A. G., Mechanism and Machine Theory, Prentice Hall of India, New Delhi, 2007.

DYNAMICS LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1. Wheel balancing equipment 2. Gyroscope 3. Governor 4. Vibration test rig List of Exercises 1. a) Study of gear parameters.

: :

Mr. K.Dhandapani Mr. Sakthibalan

b) Experimental study of velocity ratios of simple, compound, Epicyclic and differential gear trains. 2. a) Kinematics of Four Bar, Slider Crank, Crank Rocker, Double crank, Double rocker, Oscillating cylinder Mechanisms. b) Kinematics of single and double universal joints. 3. a) Determination of Mass moment of inertia of Fly wheel and Axle system. b) Determination of Mass Moment of Inertia of axis symmetric bodies using Turn Table apparatus. c) Determination of Mass Moment of Inertia using bifilar suspension and compound pendulum. 4. Motorized gyroscope Study of gyroscopic effect and couple. 5. Governor - Determination of range sensitivity, effort etc., for Watts, Porter, Proell, and Hartnell Governors. 6. Cams Cam profile drawing, Motion curves and study of jump phenomenon 7. a) Single degree of freedom Spring Mass System Determination of natural Frequency and verification of Laws of springs Damping coefficient determination. b) Multi degree freedom suspension system Determination of influence coefficient. 8. a) Determination of torsional natural frequency of single and Double Rotor systems.-

Undamped and Damped Natural frequencies. b) Vibration Absorber Tuned vibration absorber. 9. Vibration of Equivalent Spring mass system undamped and damped vibration. 10. Whirling of shafts Determination of critical speeds of shafts with concentrated loads. 11. a). Balancing of rotating masses. (b) Balancing of reciprocating masses. 12. a) Transverse vibration of Free-Free beam with and without concentrated masses. b) Forced Vibration of Cantilever beam Mode shapes and natural frequencies. c) Determination of transmissibility ratio using vibrating table.

Computing facility Lab Manual Research oriented

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NO YES

Metrology and measurement laboratory

Subject code ME 2308 Subject Name Metrology and Measurement Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise 1. Calibration of Vernier / Micrometer / Dial Gauge 2. Checking Dimensions of part using slip gauges 3. Measurements of Gear Tooth Dimensions 4. Measurement of Angle using sine bar / sine center / tool makers microscope 5. Measurement of straightness and flatness 6. Measurement of thread parameters 7. Setting up of comparators for inspection (Mechanical / Pneumatic / Electrical) 8. Measurement of Temperature using Thermocouple / Pyrometer 9. Measurement of Displacement 10. Measurement of Force 11. Measurement of Torque 12. Measurement of Vibration / Shock TOTAL: 45 PERIODS Reference Books: 1. Metrology and measurement lab manual. Text Book: 1. Jain R.K., Engineering Metrology, Khanna Publishers, 2005

METROLOGY LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments

: :

Mr. S.Pachaiyappan Mr. S.Jayaprakash

1. Micrometer 2. Vernier Caliper 3. Vernier Height Gauge 4. Vernier depth Gauge 5. Slip Gauge Set 6. Gear Tooth Vernier 7. Sine Bar 8. Sine Center 9. Bevel Protractor 10. Floating Carriage Micrometer 11. Profile Projector / Tool Makers Microscope 12. Mechanical / Electrical / Pneumatic Comparator 13. Autocollimator 14. Temperature Measuring Setup 15. Tool makers microscope List of Exercises 1. Calibration of Vernier / Micrometer / Dial Gauge 2. Checking Dimensions of part using slip gauges 3. Measurements of Gear Tooth Dimensions 4. Measurement of Angle using sine bar / sine center / tool makers microscope 5. Measurement of straightness and flatness 6. Measurement of thread parameters 7. Setting up of comparators for inspection (Mechanical / Pneumatic / Electrical) 8. Measurement of Temperature using Thermocouple / Pyrometer 9. Measurement of Displacement 10. Measurement of Force 11. Measurement of Torque 12. Measurement of Vibration / Shock

Computing facility Lab Manual Research oriented

: : :

NO YES

CAD/CAM Laboratory
Subject code ME 2309 Subject Name CAD/CAM Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise 3D GEOMETRIC MODELING Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD Packages CSG, B-Rep Approaches in Solid Modeling - Feature Based Modeling Technique Assembly Detailing - Exposure to Industrial Components Application of GD&T STL FILE GENERATION REVERSE ENGINEERING Manual CNC Part Programming Manual CNC Part Programming Using Standard G and M Codes - Tool Path Simulation Exposure to Various Standard Control Systems- Machining simple components by Using CNC machines. COMPUTER AIDED PART PROGRAMMING CL Data Generation by Using CAM Software Post Process Generation for Different Control System Machining of Computer Generated Part Program by Using Machining Center and Turning Center. STUDY OF EXPERIMENTS Multi-axial Machining in CNC Machining Center EDM EDM Wire Cut Rapid Prototyping TOTAL: PERIODS Reference Books: 1. CAD/CAM Lab manuals

45

Text Book: 1. Juvinall R. C., Marshek K.M., Fundamentals of Machine component Design, John Wiley & Sons Third Edition, 2002.

CAD/CAM LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments

: :

Mr. C.K.Dinakarraj Mr. H.Sampath

1.No of computers with accessories 2. Printer (canon) 3. Printer (HP laser jet) 4. Plotter 5. CNC Turning 6. CNC Milling 7. 15 KVA UPS with 3 hrs back up, 100 AH SMF battery Softwares 1.Solid works 2. Auto CAD 3. Edge CAM-2011 R

34 nos 2 nos 1 nos 1 nos 1 nos 1 nos

1 nos

30 users

CAD Lab List of Exercises Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD Packages CSG, B-Rep Approaches in Solid Modeling - Feature Based Modeling Technique Assembly Detailing - Exposure to Industrial Components Application of GD&T CYCLE I : Practice on CNC Lathe 1. Generating a program for facing and turning operation 2. Generating a program for step turning and chamfering operation 3. Generating a program for tapper turning operation 4. Generating a program for thread cutting operation 5. Generating a program for contouring and grooving operation 6. Generating a program for multiple turning operation

CYCLE II : Practice on CNC Milling 1. Generating a program for profile cutting operation 2. Generating a program for mirroring operation 3. Generating a program for drilling operation

Computing facility Lab Manual Research oriented

: : :

YES YES

Thermal Engineering Laboratory - II

Subject code ME 2355 Subject Name Thermal Engineering Laboratory - II Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise HEAT TRANSFER 1. Thermal conductivity measurement by guarded plate method 2. Thermal conductivity of pipe insulation using lagged pipe apparatus 3. Natural convection heat transfer from a vertical cylinder 4. Forced convection inside tube 5. Heat transfer from pin-fin (natural & forced convection modes) 6. Determination of Stefan-Boltzmann constant 7. Determination of emissivity of a grey surface 8. Effectiveness of parallel/counter flow heat exchanger REFRIGERATION AND AIR CONDITIONING 1. Determination of COP of a refrigeration system 2. Experiments on air-conditioning system 3. Performance test on single/two stage reciprocating air compressor. TOTAL: PERIODS Reference Books: 1. Thermal Engineering Lab-II Manual Text Book: 1. Sarkar, B.K,Thermal Engineering Tata McGraw-Hill Publishers, 2007 2. Kothandaraman.C.P., Domkundwar.S,Domkundwar. A.V., A course engineering,Dhanpat Rai &sons ,Fifth edition, 2002.

30

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45

in

thermal

Thermal Engineering Laboratory - II

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1. Lagged pipe apparatus 2. Pin fin apparatus 3. Forced convection apparatus 4. Heat pipe apparatus 5. Composite wall apparatus 6. Two slab guarded hot plate 7. Thermal conductivity of metal rod 8. Double pipe heat exchanger 9. Stefan boltzman constant apparatus 10. Thermal conductivity of insulating material 11. Natural convection apparatus 12. Emissivity apparatus 13. Basic water cooling tower 14. Air conditioning test rig 15. Refrigeration test rig : : Mr. D.Thamil Selvan Mr. K.Selvam

List of Exercises Heat Transfer 1. Thermal conductivity measurement by guarded plate method 2. Thermal conductivity of pipe insulation using lagged pipe apparatus 3. Natural convection heat transfer from a vertical cylinder 4. Forced convection inside tube 5. Heat transfer from pin-fin (natural & forced convection modes) 6. Determination of Stefan-Boltzmann constant 7. Determination of emissivity of a grey surface 8. Effectiveness of Parallel/counter flow heat exchanger

Refrigeration and Air Conditioning 1. Determination of COP of a refrigeration system 2. Experiments on air-conditioning system 3. Performance test on single/two stage reciprocating air compressor.

Computing facility Lab Manual Research oriented

: : :

NO YES

Computer Aided Simulation & Analysis Laboratory

Subject code ME 2404 Subject Name Computer Aided Simulation & Analysis Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise A. SIMULATION 8 1. Simulation of Air conditioning system with condenser temperature and evaporator 2. temperatures as input to get COP using C /MAT Lab. 3. Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab. 4. Simulation of cam and follower mechanism using C / MAT Lab. B. ANALYSIS (SIMPLE TREATMENT ONLY) 37 1. Stress analysis of a plate with a circular hole. 2. Stress analysis of rectangular L bracket 3. Stress analysis of an axi-symmetric component 4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends) 5. Mode frequency analysis of a 2 D component 6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends) 7. Harmonic analysis of a 2D component 8. Thermal stress analysis of a 2D component 9. Conductive heat transfer analysis of a 2D component 10. Convective heat transfer analysis of a 2D component TOTAL: 45 PERIODS Reference Books: 1. Computer Aided Simulation & Analysis Lab manuals Text Book: 1. Juvinall R. C., Marshek K.M., Fundamentals of Machine component Design, John Wiley & Sons Third Edition, 2002. 2. P.Seshu, Text Book of Finite Element Analysis, Prentice-Hall of India Pvt. Ltd., New Delhi, 2007. ISBN-978-203-2315-5

Computer Aided Simulation & Analysis Laboratory

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments 1.No of computers with accessories 2. Printer (canon) 3. Printer (HP laser jet) 4. Plotter 5. CNC Turning 6. CNC Milling 7. 15 KVA UPS with 3 hrs back up, 100 AH SMF battery Softwares 1.ANSYS List of Exercises 1 nos 34 nos 2 nos 1 nos 1 nos 1 nos 1 nos : : Mr. C.K.Dinakarraj Mr. H.Sampath

A. SIMULATION 1.Simulation of Air conditioning system with condenser temperature and evaporator 2. temperatures as input to get COP using C /MAT Lab. 3. Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab. 4. Simulation of cam and follower mechanism using C / MAT Lab. B. ANALYSIS (SIMPLE TREATMENT ONLY) 1. Stress analysis of a plate with a circular hole. 2. Stress analysis of rectangular L bracket 3. Stress analysis of an axi-symmetric component 4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends) 5. Mode frequency analysis of a 2 D component 6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends) 7. Harmonic analysis of a 2D component 8. Thermal stress analysis of a 2D component 9. Conductive heat transfer analysis of a 2D component 10. Convective heat transfer analysis of a 2D component

37

Computing facility Lab Manual Research oriented

: : :

YES YES

Mechatronics Laboratory
Subject code ME 2405 Subject Name Mechatronics Laboratory Lectures (Periods) 0 Tutorial (Periods) 0 Practical (Periods) 3

Lab Experiment/ Exercise LIST OF EXPERIMENTS 1. Design and testing of fluid power circuits to control 2. velocity (ii) direction and (iii) force of single and double acting actuators 3. Design of circuits with logic sequence using Electro pneumatic trainer kits. 4. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software 5. Circuits with multiple cylinder sequences in Electro pneumatic using PLC 6. Speed Control of AC & DC drives 7. Servo controller interfacing for DC motor 8. PID controller interfacing 9. Stepper motor interfacing with 8051 Micro controller 10. full step resolution (ii) half step resolution 11. Modeling and analysis of basic electrical, hydraulic and pneumatic systems 12. using LAB VIEW 13. Computerized data logging system with control for process variables like 14. pressure flow and temperature TOTAL: 45 PERIODS Reference Books: 1. Mechatronics Lab Manual Text Book: 1. Bolton,W, Mechatronics , Pearson education, second edition, fifth Indian Reprint, 2003

MECHATRONICS LAB

Name of the lab in-charge Name of the lab Assistant Name of the Lab Equipments

: :

Mr. N.Senthil Kumar Mr. A.Vignesh

1. No of computers with its accessories 2. Printer (HP laser jet) Softwares 1. Lab view 2. Fluid SIM (Hydro SIM-5, pneumo SIM-5)

15 Nos. 1 Nos.

50 users 10 users

List of Exercises 1. 2. 3. 4. 5. Controlling the speed of the double acting cylinder by using Meter in and Meter out. Automatic operation of double acting cylinder in single cycle using limit switches. Controlling the operation of double acting cylinder using Memory valves. Controlling the operation of single acting cylinder using single solenoid valve. Operation of double acting cylinder using solenoid valve use separate manual controls for Forward and Reverse stroke. 6. Multi cycle operation of double acting cylinder using electro pneumatic kit. 7. Automatic operation of double acting cylinder using single cycle using limit switch and Memory valve. 8. Control of DC Motor with PID controller. 9. Speed control of AC servomotor by using PLC controller. 10. Connection of stepper motor with microcontroller to obtain forward and reverse motion. 11. Connection of stepper motor with microcontroller for required angle. 12. Speed controller of AC servomotor by using PLC controller with counter, timer. 13. Conversion of inch to millimeter and farebeat to Celsius using lab view.

Computing facility Lab Manual Research oriented

: : :

YES YES