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R&D Research and development play a strategic role at Bohler-Uddeholm. We know that in depth process and material research is the basis for producing the highest quality products. In order to keep up with the constant demand for improved materials, Bohler-Uddeholm maintains a close intensive cooperation with universities and research centers and supports the exchange of information at all levels. The knowledge of our technical experts who are engaged in fundamental
research ultimately results in superior value to our customers. Our research activities yield the most modern high performance Tool Steels and High Speed Steels produced by means of Powder Metallurgy production techniques, Aluminum-Alloyed Tool Steels, Nitrogen Alloyed Tool Steels, Electro-Slag Remelted (ESR) and Vacuum Remelted (VMR/VAR) Tool Steels and special products.
207-2003
NADCA 207-2003 introduced two acceptance levels for AISI H13 for the Die Casting Industry: The Premium Level and The Superior Level.
The Premium criteria for H13 material under the NADCA 207-2003 Specification does not deal with the steel making practices or the forging practices of the steel manufacturer. Rather the specification calls for improved levels of cleanliness, a reduction in micro and macro banding, and for certification of impact toughness levels at an 8 ft-lbs. average with a 6 ft-lbs. single minimum value. Combined with NADCA recommended vacuum austenitizing and pressurized gas quenching choosing steels that meet this specification can lead to success in production in the die-casting process.
Bohler W302 ISOBLOC meets the Premium Criteria for NADCA 207-2003.
207-2006
While H13 is good for most general applications in die casting, alternative grades are available that can address specific needs within the die casting environment. NADCA 207-2006 combines the specifications for Premium and Superior Levels of H13 from NADCA 207-2003, and adds additional controls for other hot work tool steels. All of the alternative grades must be remelted. The Premium Level of H13 is now referred to as NADCA Grade A, and The Superior Level is referred to as NADCA Grade B. Bohler W302 Isobloc meets the requirements of Grade A Uddeholm Orvar Superior and Bohler W302 Superior meet the requirements of Grade B. Grade C: NADCA 207-2006In applications where higher temper resistance is required, to minimize the loss of hardness at elevated temperatures, there are hot work tool steels available to improve the dies performance. These grades are based on a 1.2367 chemistry, but they have been enhanced to improve performance as a die casting material. Uddeholm Dievar and Bohler W403 VMR meet the requirement of Grade C and are included within NADCA 207-2006 specification.
UDDEHOLM DIEVAR
Dievar is a high performance chromium molybdenum vanadium alloyed hot work tool steel which is manufactured using the very latest in production and refining techniques. Its unique chemistry and manufacturing process offers an unparalleled combination of resistance to heat checking, gross cracking, hot wear and plastic deformation. Dievar is certified to a minimum, average Charpy V-notch impact toughness of 14 ft-lbs. (19 J) and a minimum unnotched impact toughness of 220 ft-lbs. (300 J) per testing procedures defined in the NADCA documents. For larger cross sections, follow our guidelines for heat treatment.
Grade D: NADCA 207-2006In applications when high toughness is required, due to gross cracking or heat checking issues, but temper resistance is not as critical, an H11 type alloy can be considered. These hot work tool steels have a capability requirement of 14 ft-lbs. minimum average Charpy V-notch toughness at 44-46 HRC. These grades are also required to be remelted, which further adds to the overall uniformity of the product. Bohler W300 Isobloc and Uddeholm Vidar Supreme meet the requirements of Grade D and are included within the NADCA 207-2006 specification. *These grades are special order from our mills. Grade E: NADCA 207-2006This category of hot work tool steels contains those grades which have been modified to enhance the characteristics of the H11 type alloy. Therefore, these grades are modifications to that alloys contained in Grade D. Further enhancing the toughness of the H11 family, these grades contain some of the toughest hot work tool steel grades. Modifications to the refining process through enhanced remelting, and the chemistry changes make this possible. Bohler W400 VMR and Uddeholm Vidar Superior meet the requirements of Grade E and are included within the NADCA 207-2006 specification.
Automotive Specifications
In addition to specifications such as those created by NADCA, many automotive OEMs and other industry leading organizations have crafted their own unique specification requirements. Bohler-Uddeholm meets or exceeds many of these specifications and a sampling of the specifications for which we have qualified material is listed here. Die-Casting Specifications: Aallied Die Casting Amcan Castings Limited Blue Ridge Pressure Castings, Inc. Briggs and Stratton Corp. Burlington Technologies Inc. DaimlerChrysler Eastern Die Casting Inc. Ford Motor Company Ganton Technologies Inc. General Motors Powertrain Group Gibbs Die Casting Corp. J.L. French Corp. Madison Kipp Corp. Magnesium Products Metalloy PHB Tool and Die SPX Contech Toral Cast
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2006, Bohler-Uddeholm Corporation