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Mario L. P. G. Ribeiro FMC CBV Subsea Milton V. B. Segura FMC CBV Subsea Jos A. N. Ferreira PETROBRAS
Summary
Subsea manifold main features and components Current manifold installation methods P52 manifold design Manifold structural analysis FEA Hydrodynamic analysis Closing remarks
Subsea Manifold
Functions:
Oil production Gas production Gas lift injection Water injection
Objectives:
Optimize the subsea layout arrangement Reduce flowlines cost Reduce the quantity of risers connected to the platform Full production in advance
Flowmeter
Mud mat
Check Valves
Chokes
up to 1000 m WD
Non-conventional procedures
over 1000 m WD
Sheave Installation Method (Roncador Manifold Phase 1) Pendulous Installation Method (PIM)
To be used in the next two P52 Manifolds
Work wire
(w/o heave motion compensation)
Crane Barge
Drilling Riser
F U L L
S C A L E
T E S T
P52 Manifold
Dimensions: 16.5m (L) x 8.5m (W) x 5.2m (H) Weight in air: 280 tons WD installation: 1900m CG: 3.15m
Top view
Loads
Permanent loads Operational loads Enviroments loads
Lifting condition: AISC checking for axial load plus bending moment
Hydrodynamic analysis
Excessive Oscillations (initial instability)
CG position Munk effect Drag Lift Vortex shedding
Hydrodynamic effect
Mechanical fuse
Chain
Closing Remarks
For increasing the manifold reliability most of all components are retrievable; The assumed value for DAF (2) is enough to cover all the operational conditions; SCM supports installation loads; Counterweight is essential for avoid oscillations; Additional work for next manifold project is required in order to develop a hydrodynamic structure to avoid the excessive oscillations during initial moments.
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