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with two switching contacts and one temperature contact, with resistance measuring chain/ resistance thermometer
Type ABZMS-36
1/16
Component series 1X
Table of contents
Contents Features, symbol Ordering code Selection tables of standard types Technical data Mating connectors Float switch with two switching contacts (Unit dimensions, contact assignment, function) Float switch with two switching contacts and temperature contact (unit dimensions, contact assignment, function) Float switch with resistance measuring chain and resistance thermometer (unit dimensions, contact assignment, function) Switching element insert (spare part) Oil volume for float switches Installation opening of tank cover Adapter for float switch AB 31-04 Installation notes Use in potentially explosive atmospheres (ATEX) Normative references Page 1 2 2, 3 3 to 5 5 6, 7
Features
Float switches are switching devices, which are operated by a float moved by a fluid. They are used to regulate fluid levels in tanks of power units of type ABMAG ... size 100 up to 800 liters according to data sheet RE 51098 Two series are available: Float switch with adjustable switching contacts and optionally firmly set temperature contact Float switch with resistance measuring chain (level) and resistance thermometer (temperature) with analogue output 4 to 20 mA
8, 9
Symbol
10, 11 12 13, 14 15 15 16 16 16 With two switching contacts With two switching contacts and one temperature contact With resistance measuring chain / resistance thermometer Sx L1 -.. L2 -.. 4-20mA 4-20mA
2/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
S 36 1X
Electrical connection K24 = Plug-in connector 04-pin M12x1 K14 = Plug-in connector 04-pin (3+PE) DIN EN 175301-803 (Float switch without temperature contact) K6 = Plug-in connector 07-pin (6+PE) DIN EN 175201-804 (Float switch with temperature contact) No code = = 0370 = 0500 = 0800 = 1000 = 1200 T63F = T70F = T80F = No code = Temperature contact Variant M: without temperature contact Switching contact n/c at 63 C Switching contact n/c at 70 C Switching contact n/c at 80 C Variant R: with resistance thermometer
1)
= ABZM =S = 36
Component series 10 to 19 = 1X (10 to 19: unchanged installation and connection dimensions) Float switch Switching element insert (spare part) Ordered length in mm [inch] L = 370 mm [14.57 ] L = 500 mm [19.69] L = 800 mm [31.50] L = 1000 mm [39.37] L = 1200 mm [47.24] = No code = FE
Order example: Float switch with flanged connection, with two pre-set switching contacts, ordered length 370 mm [14.57 inch] Plug-in connector K24 for mating connector Z24 (M12x1) ABZMS-36-1X/0370M-K24 Material no. R901066117
1)
M= R=
Level measurement With two switching contacts (n/o / n/c) With resistance measuring chain (analogue output 4 to 20 mA)
Mating connectors are not included in the scope of supply and must be ordered separately (see page 5).
1)
= standard types
Selection table: Float switch with two switching contacts and temperature contact (...M-T..F-..)
Ordered length in mm [inch] L 370 [14.57] 500 [19.69] 800 [31.50] 1000 [39.37]
1)
1)
= standard types
RE 50214/06.09
ABZMS-36
3/16
Selection table: Float switch with resistance measuring chain and resistance thermometer (...R-..)
1)
= standard types
Selection table: Switching element insert (...FE...) spare part for float switch
Ordered length in mm [inch] L ABZMS-36-1X/FE0370M-K24 370 [14.57] ABZMS-36-1X/FE0370M-T70F-K24 ABZMS-36-1X/FE0370R-K24 ABZMS-36-1X/FE0500M-K24 500 [19.69] ABZMS-36-1X/FE0500M-T70F-K24 ABZMS-36-1X/FE0500R-K24 800 [31.50] 1000 [39.37] 1200 [47.24]
1)
Type
Material number R901066126 R901066142 R901066138 R901066129 R901085331 R901066139 R901066132 R901066140 R901066133 R901066134
1)
= standard types
Technical data (for applications outside these parameters, please consult us!)
General
Hydraulic fluid temperature range Installation position Ambient temperature range Material Sliding tube 18 mm [0.71 inch] Protective tube 60 mm [2.36 inch] Float Flange Seal material Maximum switching point L1 Weight per ordered length mm [inch] kg [Ibs] C [F] 25 to +90 [13 to +194] Vertical 30 C [F] 25 to +90 [13 to +194] CU alloy AL alloy 1.4571 AL alloy Cellulose fibre with NBR binder mm [inch] 1200 [47.24] 370 [14.57] 0.7 [1.5] 500 [19.69] 1.1 [2.4] 800 [31.50] 1.5 [3.3] 1000 [39.37] 1.8 [4.0] 1200 [47.24] 2.1 [4.6]
4/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
Technical data (for applications outside these parameters, please consult us!)
Hydraulic
Maximum operating pressure Hydraulic fluid Density Resistance Mineral oils Flame-retardant hydraulic fluids Mineral oil Emulsions Watery solutions Phosphate esters Organic esters Fast bio-degradable hydraulic fluids Synthetic esters Polyglycols HLP HFA-E HFC HFD-R HFD-U HEES HEPG to VDMA 24568 to VDMA 24317 Resistant to DIN 51524 to DIN 24320 g/cm3 > 0.7 bar [psi] 8 [116.0]
Electrical
Type of protection to DIN EN 60529 Plug-in connection Labeling IP 65 M12x1; 4-pin (material: Metal) DIN EN 175301-803; DIN EN 175201-804 CE (low-voltage directive 06/95/EC)
Reed contacts of float switches with K24 connection for mating connector M12x1; 4-pin
Switching voltage range Max. switching current Max. switching power VDC 10 to 50 A 0.5 W 10
Reed contacts of float switches with K14 connection to DIN EN 175301-803 / K6 to DIN EN 175201-804
Switching voltage range Max. switching current Max. switching power VDC/VAC 10 to 230 A 0.5 W/VA 10/30
Temperature contacts of float switches with K24 connection for mating connector M12x1; 4-pin
Switching voltage range Max. switching current Max. switching cycles Response tolerance Hysteresis range Max. temperature change rate VDC 10 to 30 A 2 10 000 K 4 K 2 to 10 K/min 1
In the case of inductive and capacitive loads, suppressor circuits must be provided (diodes, RC element, varistor).
RE 50214/06.09
ABZMS-36
5/16
Technical data (for applications outside these parameters, please consult us!)
Temperature contacts of float switches with K14 connection to DIN 175301-803 / K6 to DIN EN 175201-804
Switching voltage range Max. switching current Max. switching cycles Response tolerance Hysteresis range Max. temperature change rates VDC/VAC 10 to 230 A 2 10 000 K 5 K 2 to 10 K/min 1
In the case of inductive and capacitive loads, suppressor circuits must be provided (diodes, RC element, varistor).
Resistance measuring chain and resistance thermometer with K24 connection for mating connector M12x1; 4-pin
Switching voltage range Output Resolution of resistance measuring chain Max. load Residual ripple content Temperature measuring range VDC 10 to 30 mA 4 to 20 mm 7.5 A 0.02 (U-7.5 V) % 1 C [F] 0 to 100 [32 to 212]
Mating connectors (nominal dimensions in mm [inch]) for detailed information, see RE 08006
Mating connector for plug-in connector K14 to DIN EN 175301-803 53 [2.09] M16 x 1,5 34,2
[1.35]
Mating connector for plug-in connector K6 to DIN EN 175201-804 66 [2.6] Pg11 48 [1.89]
1
1 fixing screw M3, tightening torque MT = 0.5 Nm Designation LEITUNGSDOSE 4P Z14 M SW SPEZ Mating connector for plug-in connector K24 Material no. R901017012 Designation
1
Material no. R900002803
LEITUNGSDOSE 7P Z6 N6RFFK
Mating connector for plug-in connector K24 with mouldedon PVC cable, 3 m long M12 x 1 41,5 [1.63] Material no. R900031155 Designation LEITUNGSDOSE 4P Z24M12X1 +3MSPEZ Material no. R900064381 M12x1
[ 0.77]
19,6
6/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
14 [0.55]
~90 [~3.54]
13
36 [1.42]
1 5 7
~110 [~4.33]
13
36 [1.42]
33 [1.30]
6 7
11 [0.43]
90 [ 3.54]
11 [0.43]
3
90 [ 3.54]
L2 30 [1.18]
L1 70 [2.76]
10
L
L1 70 [2.76]
L2 30 [1.18]
18 [ 0.71]
40 [1.58]
40 [1.58]
60 [2.36]
60 [2.36]
12
12
52[ 2.05]
60 [ 2.36]
6 [0.24]
11
73 [2.87] 50 [1.97]
6 Plug-in connector K14 04-pin (3+PE) DIN EN 175301-803 7 Nameplate 8 Float switch variant L up to 370 mm [14.57 inch] without protective tube 9 Float switch variant L from 500 mm [19.69 inch] with protective tube
1 Mating connector for plug-in connections K24 (M12x1), see page 5 2 Mating connector for plug-in connections K14, see page 5 3 Flat seal 4 Switching point 5 Plug-in connector K24 04-pin 12x1
10 Inner tube 14 mm [0.55 inch] 11 Drilling patter 6 x 60 to DIN 24557 Part 2 12 Float with permanent magnet, radially magnetised, north pole inside (dimensions: 23 x 32.5 x 6.2 [0.91 x 1.28 x 0.24]; material HF8/22) 13 Space required to remove mating connector
RE 50214/06.09
ABZMS-36
7/16
L1 L2
Level function
Two adjustable reed contacts (normally closed and normally open), which are switched by the permanent magnets installed in the float, are provided in the sliding tubes. When the float reaches the switching points while the oil level is falling, the contacts are operated magnetically. The positions of the contacts are maintained until the float passes the switching points again when the oil level is rising. The switching points are factory-set (for values, see table on page 13). As a standard, switching point L1 is provided as normallyclosed contact, and switching point L2 as normally-open contact The switching points can be adjusted in the device (for instructions, see page 13). The switching function can be changed by turning the contacts by 180; normally-closed contacts become normally-open contacts and vice versa.
8/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
Float switch with two switching contacts and temperature contact (variant M-T...F)
Unit dimensions (nominal dimensions in mm [inch])
Plug-in connection M12x1, max. 50 VDC Plug-in connection DIN EN 175201-804, max. 230 VAC
14 [0.55]
~115 [~4.53]
24 [0.95]
~90 [~3.54]
14
36 [1.42]
1
X1 X2
2 7 8
14
36 [1.42]
6 8
11 [0.43]
90 [ 3.54]
11 [0.43]
3
90 [ 3.54]
L2 30 [1.18]
L1 70 [2.76]
11
L
L1 70 [2.76]
L2 30 [1.18]
18 [ 0.71]
10
40 [1.58]
40 [1.58]
90 [3.54]
90 [3.54]
13 5
52[ 2.05]
13
60 [ 2.36]
X1
X2
6 [0.24]
12
50 [1.97]
For dimensions L, L1 and L2, see table on page 13 6 Plug-in connector K24 04-pin 12x1
73 [2.87]
7 Plug-in connector K6 07-pin (6+PE) DIN EN 175201-804 8 Nameplate 9 Float switch variant L up to 370 mm [14.57 inch] without protective tube 10 Float switch variant L from 500 mm [19.69 inch] with protective tube
1 Mating connector for plug-in connections K24 (M12x1), see page 5 2 Mating connector for plug-in connections K6, see page 5 3 Flat seal 4 Switching point 5 Temperature contact in sliding tube
11 Inner tube 14 mm [ 0.55 inch] 12 Drilling pattern 6 x 60 to DIN 24557 Part 2 13 Float with permanent magnet, radial magnetisation, north pole inside ( (dimensions: 23 x 32.5 x 6.2 [0.91 x 1.28 x 0.24]; material HF8/22) 14 Space required to remove mating connector
RE 50214/06.09
ABZMS-36
9/16
Float switch with two switching contacts and temperature contact (variant M-T...F)
Contact assignment
Switching function with plug-in connection M12x1 Switching function with plug-in connection DIN EN 175201-804 X2: 1 2 1 2 3 4 5 6 PE
X1: 1
L1
L2
L1 L2
Level function
Two adjustable reed contacts (normally closed and normally open), which are switched by permanent magnets installed in the float, are provided in the sliding tubes. When the float reaches the switching points while the oil level is falling, the contacts are operated magnetically. The positions of the contacts are maintained until the float passes the switching points again when the oil level is rising. The switching points are factory-set (for values, see table on page 13). As a standard, switching point L1 is provided as normallyclosed contact, and switching point L2 as normally-open contact. The switching points can be adjusted in the device (for instructions, see page 13). The switching function can be changed by turning the contacts by 180; normally-closed contacts become normally-open contacts and vice versa.
Temperature function
For monitoring the max. fluid temperature, two firmly set temperature contacts (option) are integrated or attached. A bimetal plate, which can be influenced by temperature, switches when the firmly set response temperature is reached.
10/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
Float switch with resistance measuring chain and resistance thermometer (variant R)
Unit dimensions (nominal dimensions in mm[inch])
Plug-in connection M12x1, max. 30 VDC Float switch without protective tube; L < 500 mm [19.69 inch] Plug-in connection M12x1, max. 30 VDC Float switch with protective tube; L from 500 mm [19.69 inch]
14 [0.55]
~90 [~3.54]
8
36 [1.42]
~90 [~3.54]
1 4 5
14 [0.55]
8
36 [1.42]
1 4 5
11 [0.43]
L2
L2
90 [ 3.54]
11 [0.43]
2
90 [ 3.54]
L1
L1
52[ 2.05]
60 [2.36]
60 [2.36]
60 [ 2.36]
6 [0.24]
7
73 [2.87] 50 [1.97]
1 Mating connector for plug-in connections K24 (M12x1), see page 5 2 Flat seal 3 Switching point 4 Plug-in connector K24 04-pin 12x1
5 Nameplate 6 Resistance thermometer PT100 7 Drilling pattern 6 x 60 to DIN 24557 part 2 8 Space required to remove mating connector
RE 50214/06.09
ABZMS-36
11/16
Float switch with resistance measuring chain and resistance thermometer (variant R)
Contact assignment
(+) 1 4 2 3 Pin assignment - top view 2 4-20mA 4-20mA 1
Temperature
12/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
AA
60 [ 2.36]
AA
60 [ 2.36]
4
5 [0.2] 25 [0.98]
50 [ 1.97]
8 9 10
4
25 [0.98] 5 [0.2]
50 [ 1.97]
8 9
11 7
=< 38 [ 1.5]
11 7
=< 38 [ 1.5]
10
12
1; 2
10 [0.39]
13
2; 3
16
14
15
A A
1 Length of perforated strip 2 Suitable for ordered length L of the float switch 3 Length of switching element insert 4 Plug-in connector, see designation 5 Temperature contact, see designation 6 Detent intervals = 10 mm [0.39 inch] 7 Flat seal 90.0 x 1.0 [3.54 x 0.04 inch] 8 Fixing screws 3 off M4 10 Free space
A A
9 For 230 VUC, variant with grounding via plug receptacle 11 O-ring 38 x 3 mm [1.496 x 0.118 inch] 12 Scale in cm 13 Switching element L2 14 Switching element L1 15 Resistance thermometer 16 Reed measuring chain, contact gap 7.5 mm [0.3 inch]
RE 50214/06.09
ABZMS-36
13/16
max. L1 min. L2
1
1 Residual amount of oil at switching point L1 1) 2 Residual amount of oil at switching point L2 1)
Residual amount of hydraulic fluid at switching point AB 40-40, AB 40-43, AB 40-44 Size 63 100 160 L1 1) in litres [US gal] L2 1) in litres [US gal] 28 [7.40] 45 [11.89] 74 [19.55] 120 [31.70] 190 [50.19] 365 [96.42] 460 [121.52] 490 [129.44] 780 [206.05] 990 [261.53] 1380 [364.56] 42 [11.10] 67 [17.70] 100 [26.42] 174 [45.97] 277 [73.18] 475 [125.48] 600 [158.50] 740 [195.49] 1030 [272.10] 1310 [346.07] 1730 [457.02]
370 [14.57]
220 [8.66]
140 [5.51]
500 [19.69]
280 [11.02]
160 [6.30]
Attention! Before commissioning, the upper and lower switching contact must be adjusted according to the required operating conditions. Adjustment of switching height The contacts integrated in the float switch are plugged onto a contact strip within the protective tube. They are set to the switching points according to the above table, but can be set higher or lower (observe minimum distances!). To adjust the contact, proceed as follows: Interrupt the voltage supply Disconnect plug-in connections Loosen the screws of the plug base and pull out the plug base with the contact strip Loosen the contact from the strip and mount it at the requested spot (adjustability in 10 mm increments) Insert the contact strip Mount the plug base using screws Re-establish plug-in connection and power connection
14/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
55 [2.17]
30 [1.81]
Litres 249 393 350 200 300 250 200 100 150 100 79 DN400 630 600 550 500 450 400 350 300 250 225 DN630 DN800 800 750 700 650 600 550 500 450 400 350 285
max.
min.
150
150
55 [2.17]
30 [1.81]
mm
Litres 1300 1200 1100 1000 900 800 700 595 DN1600 2110 2000 1900 1800 1700 1600 1500 1400 1300 1200 1120 DN2000
76 [2.99]
131 [5.16]
30 100 150
76 [2.99]
Measuring range
min.
RE 50214/06.09
ABZMS-36
15/16
] .04 +0 .44 [2
Standard cut-out AB 03-39.73 to DIN 24557 Part 2 Fixing screws: 6 off ZYLINDERSCHRAUBE ISO4762-M5X18-8.8-A2P Material no. R900202612
6 x M5
6 x M5
1
15 [0.59]
3
4 x M8
[ 3.94]
[ 4.72]
If float switches to RE 50214 are to be installed as a replacement for float switches to AB 31-04, an adapter consisting of items 1 to 3 is required. ADAPTER AB31-04/AB31-36 BG* Material no. R901078947
16/16
Bosch Rexroth AG
Hydraulics
ABZMS-36
RE 50214/06.09
Intallation notes
Vertical installation according to Technical data on page 3 Avoid flows Do not subject switches to strong impacts and bending Avoid external magnetic fields. This could impair the function of the reed contacts. Electrical connections: Electrical connections may only be established by specialist personnel Before working on electrical parts, disconnect the power supply Screw on circular plug-in connectors M12x1 and mating connectors after having established the connection Plug circular plug-in connectors M12x1 and mating connectors only when disconnected from the power supply Do not overload contacts (see technical data) In the case of inductive loads, provide suppressor circuit!
Normative references
DIN EN 50020 Electrical apparatus for potentially explosive atmospheres - Intrinsic safety i; German issue of EN 50020:2002 DIN EN 60079-0 Electrical apparatus for explosive atmospheres -Part 0: General requirements (IEC 60079-0:2004); German issue of EN 60079-0:2004 DIN EN 60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines) (IEC 60079-14:2002); German issue of EN 60079-14:2003 DIN EN 175201-804 Detail specification - Circular connectors - Round contacts, size diameter 1.6 mm, threaded coupling; German issue of EN 175201-804:1999 DIN EN 175301-80 Detail specification: rectangular connectors - Flat contacts, 0.8 mm thickness, locking screw not detachable; German issue of EN 175301-803:1999 94/9/EC Directive 94/9EC of the European Parliament and the Council of 23rd March 1994 on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres 2006/95/EC: Directive of the European Parliament and the Council of 12 December 2006 on the harmonization of the laws of Members States relating to electrical equipment designed for use within certain voltage limits
Bosch Rexroth AG Hydraulics Zum Eisengieer 1 97816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 Fax +49 (0) 93 52 / 18-23 58 documentation@boschrexroth.de www.boschrexroth.de
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.