Document Front Page

0 A
Rev.

2006-06-16 2006-04-19
Date

Issued for Construction Issued for IDC

Reason for issue

EMY EMY
Made by

AMS AMS
Disc. check

TSP KFG
Proj. appr. Client appr.

Company Document Number: KIK-KOP-40-PE-GE-0016

Company Revisions:
0 2006-06-16 Issued for Construction A 2006-04-19 First Draft for Internal Review Rev. Date Reason for Issue

Document title:

KIKEH PROJECT LINEAR ACTUATOR OVERRIDE TOOL OPERATION & MAINTENANCE MANUAL
Document no.:

Aker Kvrner

P124049-0009
This document contains Aker Kvrner proprietary and confidential information that is legally privileged and is intended only for the person or entity to which it is addressed and any unauthorised use is strictly prohibited. It is provided for limited purpose and shall not be reproduced, stored electronically, transferred to other documents, disseminated or disclosed to any third parties without the prior written consent of Aker Kvrner. Any attachment is subject to the specific restrictions and confidentiality regulations stated therein and shall be treated accordingly. The document is to be returned upon request and in all events upon completion of use for which it was provided

AKER KVAERNER SUBSEA AS OPERATIONS & MAINTENANCE MANUAL LINEAR ACTUATOR OVERRIDE TOOL

AKER KVAERNER SUBSEA AS

OPERATIONS & MAINTENANCE MANUAL LINEAR ACTUATOR OVERRIDE TOOL

Prepared by: Oceaneering Intervention Engineering Oceaneering House Pitmedden Road, Dyce Aberdeen AB21 0DP

Oceaneering Intervention Engineering is a division of Oceaneering International Services Ltd Registered Office: Royal London House, 22/25 Finsbury Square, London EC2A 1DS (Reg No: 1023217 England) ____________________________________________________________________________________________ 36813/021/D
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OIE Document Number: DOCUMENT REVISION:

36813/021/D

A Rev

01/01/06 Date Description Revision Status

DDE Originator OIE

LB Checked OIE Approval Approved Client

DOCUMENT DISTRIBUTION: Copy Number Copy No 1 Copy No 2 Copy No 3 Original Client Client Oceaneering Intervention Engineering (Working Copy) Oceaneering Intervention Engineering (Central File) Holder Status Controlled? Uncontrolled?

Proprietary Information:- This document contains proprietary information and may not be partly or wholly reproduced without prior written permission.
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TABLE OF CONTENTS

1.0

INTRODUCTION............................................................................................................... 5 1.1 Purpose and Scope .................................................................................................. 5 1.2 Abbreviations .......................................................................................................... 5 1.3 Safety Notes ............................................................................................................ 5 1.3.1 Safety Check List ........................................................................................ 5 1.3.2 Handling and Transportation....................................................................... 5 1.3.3 Operation..................................................................................................... 5 1.4 Contact Addresses ................................................................................................... 5 1.5 Technical Description ............................................................................................. 6 1.5.1 Technical Description of ROV Marking and Operational Indicators ......... 6 1.5.2 Technical Description of LAOT Sub-components...................................... 7 1.6 Technical Data......................................................................................................... 7 TOOL PREPARATION AND SETUP............................................................................... 9 TOOL OPERATION........................................................................................................... 9 3.1 Instructions for Manipulator Deployed LAOT ....................................................... 9 3.2 Failure Scenarios and Contingency Instructions................................................... 10 3.2.1 Contingency Instructions. ......................................................................... 10 3.3 Instructions for Release / Recovery of Tool ......................................................... 11 TOOL CALIBRATION .................................................................................................... 11 TOOL MAINTENANCE AND STORAGE PROCEDURE. ........................................... 12 5.1 Maintenance Schedule .......................................................................................... 12 5.2 Piston Seal Replacement ....................................................................................... 12 5.3 Seal Change Procedure.......................................................................................... 13 5.4 Recommended Spare Parts.................................................................................... 15 INVENTORY LIST .......................................................................................................... 16 REFERENCED DRAWINGS, DOCUMENTS AND DATA SHEETS .......................... 17 7.1 Drawing Index....................................................................................................... 17 7.2 Document Index .................................................................................................... 24 CALIBRATION CHART ................................................................................................. 25

2.0 3.0

4.0 5.0

6.0 7.0

8.0

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APPENDIX 1 APPENDIX 2 APPENDIX 3

DRAWINGS SECOND APPENDIX TITLE THIRD APPENDIX TITLE

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1.0 1.1

INTRODUCTION Purpose and Scope The purpose of this document is to provide the necessary technical information to allow the Linear Actuator Override Tool (LAOT) to be operated and maintained efficiently and safely during planned ROV operations and all subsequent repair and maintenance tasks.

1.2

Abbreviations LAOT ROV PPE Linear Actuator Override Tool Remotely Operated Vehicle Personal Protection Equipment

1.3

Safety Notes Operators of this equipment are required to read this manual thoroughly before attempting workshop or offshore operations to familiarize themselves with the Tool and its safe operation.

1.3.1 1.3.2

Safety Check List Handling and Transportation The LAOT is supplied fully assembled and tested in an Aluminium transportation box. (apart from the ROV deployment handles) The Tool has been fitted with a handling pad eye that should be used in conjunction with the certified soft lifting strop and shackle for lifting the Tool in and out of the Transportation box. The assembled in-air weight of the Tool is 41 Kg.

1.3.3

Operation When testing and operating the LAOT in the workshop or on deck it is important to remember that this Tool will be under pressure when operated and therefore all necessary safety precautions associated with High Pressure Hydraulics must be observed. Full PPE must be worn and safe working practices observed at all times.

1.4

Contact Addresses Oceaneering Intervention Engineering, Oceaneering House, Pitmedden Road, Dyce Aberdeen AB21 0DP. Tel 01224 758500.

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TECHNICAL DESCRIPTION AND DATA 1.5 Technical Description The LAOT is a lightweight Titanium Piston assembly with an interface designed to override the Aker Kvaerner 2-1/16 & 5-1/8-10M Actuators. (See Kvaerner drgs ) The tool will be manipulator deployed, either carried by the ROV and manipulator deployed, or manipulator positioned with the tool being surface deployed on a down line. The Piston assembly comprises of 3 main parts, the Piston Body, the Piston and the Piston End Cap. The Piston Body Interface is designed to locate on the Actuator Override Adaptors and when rotated 86 degrees will locate behind the 2 Actuator lugs. When pressurised the Piston will overcome the actuator spring and stroke open the valve. The full stroke of the Piston is 170mm. The Piston is actuated via a lightweight Dual Port Receptacle and Hot Stab. The Stab will be supplied directly from the host ROV at a maximum pressure of 200 Bar. One port from the receptacle is connected directly to the return side of the Piston and the other to the High pressure side of the Piston via a Swagelok isolation valve. Once the piston has been actuated OPEN to overcome the default to close spring of the valve actuator, the piston can be hydraulically locked in this condition by closing the isolation valve. The LAOT can then be left on the valve to keep it actuated open. 1.5.1 Technical Description of ROV Marking and Operational Indicators The LAOT will interface with the 2-1/16 & 5-1/8-10M Actuators by means of an 86 degree clockwise rotation (when viewed from the ROV) To confirm that the LAOT is in the correct position for location and removal from the valve interface 2 position markings O and CL have been placed at the front of the LAOT. When O is in the 12 oclock position the tool can be located and removed from the valve. When CL is in the 12 oclock position the tool is in the locked position ready for either actuation or ccw rotation.

Rotational Stops

Note the LAOT is fitted with rotation stops to ensure correct angle of rotation.
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1.5.2

Technical Description of LAOT Sub-components Pressure Isolation Valve The Pressure Isolation Valve comprises of a Swagelok Whitey 83 series Ball Valve mounted in an ROV friendly Receptacle assembly. The valve will be used to hydraulically lock the LAOT, in the actuated position, to the required linear valve. The purpose of the valve assembly is to provide the valve with a suitable manipulator interface that will allow accurate and easy 90 degree rotation of the valve without transferring any damaging loadings to the valve or valve stem. For details of the Isolation Valve Assembly See drg 36813-017 rev 0. Lightweight 38mm Dual Port Manifold The Dual Port Manifold will be attached to the LAOT Receptacle plate at the rear of the Tool. The 2 off Manifold ports will be connected by st.steel tube to the return side of the LAOT, and to the extend side via the Pressure Isolation Valve. For details of the Manifold see OAS drg 36665-322 rev 0

1.6

Technical Data Item Piston Material Piston Stroke Piston Body Max Dia Piston Bore Piston Rod Dia O/A Length Piston O/A Length Piston Assembly Piston Weight (in Air) Hydraulic Fluid Specification Max Operating Pressure Piston Test Pressure Piston Force at 2,900 psi (200 Bar) Specification Grade 5 Titanium 171 mm 215.4 mm 150 mm 50 mm 402 mm 618 mm 41 kg Shell Tellus 22 or Ocean-Rite 22 3,000 psi (207 Bar) 3,750 psi (258 Bar) 35.3 Tonnes

Isolation Ball Valve max working pressure Isolation Ball Valve Material Operation of Isolation Ball Valve

6,000 psi (400 bar) 316 SS 90 Degree rotation - open / close

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Item ROV Friendly Valve assembly material Valve assembly Max Torque

Specification 316 SS & POM 120 N.m

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2.0

TOOL PREPARATION AND SETUP 1. Establish required override force necessary to operate Client Linear Valve. 2. Establish how Tool is to be deployed, by ROV or surface line. 3. Ensure that Tool handles are suitable for the Manipulator Jaw type. 4. Establish a mounting position and secure location for the LAOT so that it can be easily accessed by the Manipulator 5. Use the Pressure / Force Chart in Appendix 8.0 to establish required supply pressure from the ROV. ROV crew to verify accurate supply pressure if not operating LAOT from RCU. 6. Open LAOT Isolation Valve, fit Hot Stab and function test Tool by stroking Piston out and then fully back. Check pipe and fittings for leaks. Close Valve. 7. Check that the Piston Rod is fully retracted it should protrude 1.5 mm from inside face of Piston Body. Note: It is important that the Piston is fully retracted in order to allow piston to interface with valve Actuator.

3.0 3.1

TOOL OPERATION Instructions for Manipulator Deployed LAOT 1. Locate ROV in suitable position to allow Starboard Manipulator deployment of LAOT. 2. Using the Starboard Manipulator locate Tool. Tool should be sitting in a deployment cradle / receptacle positioned between manipulators. 3. Deploy LAOT using handle on Tool centreline, this can be either the D-handle or Fish Tail handle depending on which is selected by ROV operator. 4. Present Tool to Valve interface so that the O Indicator is in the 12 Oclock position. This will allow the Tool to slide over the Valve profile. Note: - The Tool is not fully located or locked in this position Do not release the Tool. Rotate the Tool Clockwise to fully locate - until the CL Indicator is in the 12 Oclock position. The Tool can now be safely released. Note: If the Tool fails to rotate, or turns less than the required rotation, the alignment of the Tool and Valve is not concentric. Adjust Tool / Manipulator alignment while continuing to rotate. 5. Insert the Dual Port Stab into the Receptacle mounted on the Tool. Ensure that the Stab is fully located.

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6. Check the status of the Isolation valve. Valve should have been set to the Open position during Tool preparation. Open valve if required. 7. Check that the Tool CL Indicator is still in the 12 Oclock position. Rotate Clockwise if required. Note:- Before the Tool is operated and under pressure the Centre line will be a few degrees below horizontal. When pressure is applied the Centrelines will be fully aligned. 8. Apply the pre-determined pressure to the LAOT for a period of 30 seconds. 9. Close the Isolation Valve with the operating pressure still applied to the Stab. 10. Remove the Stab. Observe the LAOT for a period of 5 minutes to confirm no leakage. Failure Scenarios and Contingency Instructions The most probable failure scenarios when operating the LAOT are a) Loss of pressure from either the Piston seal or the Piston End Cap seal. This will result in the closure of the Linear Valve. b) Loss of pressure from the Isolation Valve or pipe and fittings. This will result in the closure of the Linear Valve. c) Failure of the Isolation Valve to open. This will result in the Tool being stuck on the Linear Valve Interface. 3.2.1 Contingency Instructions. a) Replace failed seal as per instructions in Section 5.2 Conduct & record Pressure test. b) Establish faulty component and Replace. Conduct & record Pressure test. c) Conduct Emergency Tool release by cutting Tube in position shown in Photograph below. Replace Valve and piping. Conduct & record Pressure test.

3.2

Cut Tube For Emergency Release

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3.3

Instructions for Release / Recovery of Tool To release and recover the Tool after it has been used to override a Linear valve it will first be necessary to bleed off the internal pressure inside the LAOT. Note:- To prevent the possibility of water being sucked into the annulus side of the piston as the Linear Valve closes and the piston rod retracts it will be necessary to fit and operate the Dual Port Hot Stab before opening the Isolation Valve. 1. 2. 3. 4. Set supply pressure to 30 Bar Fit and confirm correct location of Dual Port Hot Stab. Apply 30 Bar pressure to Annulus side of LAOT. Open Isolation Valve. Maintain pressure for 30 seconds. Observe the Tool Centreline drop. If the piston is fully retracted it will be possible to rock the Tool while still on the Valve interface. 5. Remove the Dual Port Hot Stab. 6. Rotate the Tool CCW, remove and stow back on the ROV.

4.0

TOOL CALIBRATION See Appendix 8.0 for the Pressure / Force Chart for this tool. The output force from Titanium Piston is directly proportional to the input pressure, and can be calculated knowing the Piston ID. It is therefore not a requirement to calibrate the tool before each operation.

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5.0

TOOL MAINTENANCE AND STORAGE PROCEDURE. The following maintenance instructions should be followed to keep the tool in good mechanical condition and state of readiness.

5.1

Maintenance Schedule Item Task 1. 2. 3. 4. Fresh water rinse of tool. Light exterior lubrication. Repeat Task 2. Function tool on LP (50 Bar max) from HPU using clean oil. Stroke piston fully out/in - 5 cycles. Pressure Test Tool & Isolation Valve to 200 Bar (Piston side only) Inspect Hoses pipework and fittings for leaks or signs of damage. Frequency After every dive. After fresh water rinse. Prior to long term storage. After every dive and then every 3 months during storage. Date and sign maintenance log. Every 12 months Date and sign maintenance log. Every time tool is used.

5. 6.

5.2

Piston Seal Replacement Should it become necessary to change any of the piston seals it is recommended that this procedure is conducted in the Base workshop because a number of specific installation tools are required (See Photo 006). For the main piston seals a hydraulic or mechanical press is required due to the size and rigidity of this seal. The following procedure describes removal and replacement of the Piston seals.

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SEAL COMPRESSION RING

SEAL TRANSFER SLEEVE

SEAL CONE

PUSHER RING

COLLET PUSHER

INTERNAL SEAL COMPRESSION SHAFT

PHOTO 006

Important Note:
Great care must be taken when assembling, disassembling and changing seals to avoid any dirt or contamination entering the piston. Any damage to the piston or piston bore could result in seal failure or leakage at high pressure. The tolerances between parts are tight therefore care must be taken to avoid hard metal to metal contact.

5.3

Seal Change Procedure 1. Slacken Tube fittings on End Cap and remove Tube between Isolation Valve and Piston End Cap. 2. Mark hole position between End Cap and piston Body. 3. Remove 12 x M16 cap screws. 4. Remove End Cap

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5. Stand Piston Body on blocks so that piston can be driven out by striking piston rod with a plastic drift. Ensure that piston remains concentric after piston rod is no longer supported in front end of housing. 6. Remove Tape Bearing and 1 off Rod Seal from Piston body. Do not use sharp tools likely to scratch or damage seal area. 7. Remove Piston Seal and 2 off Tape Bearings from piston. 8. Clean Piston and Piston Housing. Ensure there is no dirt in seal housings. 9. Pre-warm Rod Seal in HOT WATER prior to Step 11. 10. Fit Rod seal O-Ring 11. Fit new Rod Seal to Piston Housing. Ensure that O-Ring is not trapped. It will be necessary to deform seal as shown in Appendix 5. Use fingers and then Internal Seal Compression Shaft immediately to gently return seal to original shape and secure in housing. Leave for 10 minutes. 12. Form new Tape Bearing around Piston Shaft then fit into housing. Again insert Seal Compression Shaft and leave for 10 minutes. 13. Pre-warm Piston Seal in HOT WATER. 14. Fit Piston seal O-Ring. 15. Load replacement Piston Seal on to Transfer Sleeve as per Drawing No : 36071-1099. Note:- some form of mechanical press will be required to stretch seal. Do not leave seal on Transfer Sleeve for long, transfer immediately to Piston. 16. Seal will be greatly oversized when it comes off the Transfer Sleeve. Leave in position for 10 minutes to let it contract slightly. 17. Lubricate the Seal Compression Ring ID with WD 40 and place over Piston rod so that chamfered end of Ring goes over 50 dia rod first. Note: It is important to fit in this orientation for when piston is inserted into Housing. Clean all hand tools before use to ensure no debris is transferred into Piston during use. 18. Tap Compression Ring over seal, take great care at this point as the Seal will still be considerably oversized and can easily be pinched (See Drawing No : 36071-1332). Leave compression ring in position shown in drawing.

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19. Check that Piston Housing is clean then spray coat the entire bore area with WD 40. 20. Stand Housing vertically and locate the Piston and Compression Ring assembly into housing so that Piston is hanging on flat face of Compression Ring. 21. Ensure that the two are concentric then gently drive Piston into Housing. The Seal Compression Ring will ensure that the Tape Bearings and Seal remain in their respective groves during insertion. Monitor the position of the end of the piston rod to ensure that it is CONCENTRIC when it enters the 50 dia hole so that it does not catch or lift the Tape bearing. 22. When the piston is inserted far enough the End Cap can be fitted. Ensure hole alignment is correct as per Step 2, and that End cap is concentric with bore. 23. Finger tighten all cap screws, then fully tighten using calibrated Torque wrench in a diametrically opposed sequence to 198N.M (146 ft.Lbs) 24. Reconnect Swagelok pipe between Isolation Valve and End Cap.

5.4

Recommended Spare Parts Item 1 2 3 4 5 6 7 8 9 10 11 12 14 Qty 1 4 1 4 4 4 8 7 8 7 8 3 6 Description 1m Length of 16 Gauge St St Tube BSPP Male Bonded Washers Swagelok Whitey 83 series Ball Valve Swagelok Male Connector - NPT Swagelok Male Connector - BSP Parker O-Ring Parker Backup Ring Claron Double Acting Piston Seal Claron Double Acting Rod Seal Claron Bearing Tape - Rod Claron Bearing Tape - Piston PTFE Bearing Disk Valve Rotation Stop Pin SS-83KS4 SS-400-1-4 SS-400-1-4RS 2-357-90 8-357 N300-90 CS51500/C 751-0500/C CT 25150/162/R CT 25100/475/R 36813-018 Item 8 36813-018 Item 6 Drawing / Part No

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6.0

INVENTORY LIST

Item 1 2 3 4 5 6 7 8 9 10 11 12

Qty 2 1 1 1 1 1 1 1 2 2 2 1

Description

Drawing / Part No

Linear Actuator Override Tool c/w Valve & 36813-019 Receptacle Spare Parts kit as per manual section 5.4 0.75 T Lifting Shackle 1 T Duplex Webbing Sling Seal Transfer Sleeve Seal Cone Collet Pusher Seal Compression Ring Fishtail Handle LAOT Vertical Handle Square Handle Manufacturing Record Book 36813-021 36813-022 36813-023 36813-024 36813-001 36813-020 36813-027 36813/022/D

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7.0 7.1

REFERENCED DRAWINGS, DOCUMENTS AND DATA SHEETS Drawing Index ITEM 1 2 3 4 5 6 TITLE Adaptor Override for 2 1/16-10M Actuator Adaptor Override for 5 1/8-10M Actuator 38mm manifold Dual Port Light Weight ROV Friendly Valve Exploded view & G.A. LAOT General Arrangement Piston Seal Assembly Installation Sequence DRG No 18-HS0079-81 rev1 18-HS0020-36 rev1 366665-322 rev0 36813-017 rev0 36813-019 rev0 36071-1332 rev 0

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WEIGTH: WEIGTH IN WATER:

1/4" NPT (x2)

M6 8 (x4) ON P.C.D 61.0 38 72 50

10 135

SECTION A-A
C C

PREVIOUS DWG REF. 36570-070

ITEM NO. 1 QTY. 1 PART NO. 36665-322-r0 DESCRIPTION DUAL PORT MANIFOLD MATERIAL NITRONIC

0
Rev.

ISSUED FOR REVIEW

DESCRIPTION

GR
By

06/10-04
Date

WT
Drawn

06/10-04
Date Check Date Appr. Scale Date

Dwg. ref.

MD REF. 36665-323

1:2

OCEANEERING AS P. O. Box 8024 4068 Stavanger, Norway

Telephone: Telefax:

51 825100 51 825290

38mm MANIFOLD DUAL PORT LIGHT WEIGHT GENERAL ASSEMBLY

Size

TOL'S UNLESS OTHERWISE SPECIFIED (in mm): NO DEC. DEC .X DEC .XX ANGLES 0.2 0.5 0.05 0.4

SURFACE FINISH U.S.O

3.2

BREAK ALL SHARP EDGES

Copyright

by OCEANEERING AS

A3

Sheet

of

Drawing no.

36665

322

Rev.

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DR AWING No.

SIZE

36813-017

A1

U N L ES S O T H ER W IS E S P EC IF IED A L L D IM EN S IO N S A R E IN M IL L IM ET R ES

11

8 5 13 1

ITEM QTY. D ESCRIPTIO N. 1 1 V ALVE RECEPTACLE HOU SING 2 1 H AND LE BEA RIN G 3 1 STEM LOCK SLEEVE 4 1 H AND LE BA SE 5 1 V ALVE H OU SIN G BA SE PLA TE 6 1 ROTATIO N STOP PIN 7 1 V ALVE H AN DLE 8 1 PTFE BEA RIN G D ISC 9 1 M5 SOC HD CAP x 40 LG 10 4 M5 SOC HD CAP x 16 LG 11 1 V ALVE WH ITEY 12 2 D OWEL PIN 13 1 PAN EL NU T

D RG No 36813-008 36813-018 36813-016 36813-007 36813-010 36813-011 36813-009 36813-012 A 4 ST.STL A 4 ST.STL 83K S4 D P6.0-30/A 4 83K S4

12

2
0 R EV.
FOR CONSTRUCTION

LB 11/10/05 BY DATE

DDN DDN C HK APPR .

DESC R IPTION

TH IS DO CUMENT CO NTAINS INFO R MATIO N WH ICH IS PR O PR IETAR Y TO O CEANEER ING INTER NATIO NAL INC. TH E INFO R M ATIO N CO NTAINED HER EIN SH ALL NO T BE DISCLO SED,DUPLICATED, USED IN WHO LE O R IN PAR T FO R ANY PU R PO SE O THER TH AN TO EVALUATE TH IS DO CUMENT WITH O UT WR ITTEN CO NSENT O F O CEANEER ING INTER NATIO NAL, INC..

10
OC EANEERING

OCEANEERING INTERVENTION ENGINEERING

OCEANEERING HOUSE PITM EDDEN ROAD, DYCE ABERDEEN AB21 0DP TEL: +44 (0) 1224 758500 FAX: +44 (0) 1224 758593 WEB: www.oceaneering.com
CLIENT:

11

AKER KVAERNER
PR O JECT:

KIKEH ROV TOOLING

TITLE O F DR AWING :

ROV FRIENDLY VALVE EXPLODED VIEW & GA

DATE: CHECKED: APPR .:

DR AWN:

S U RF AC E F INIS H

U .S.O .

3 .2

LB

11/10/05

DDN

DDN

SCALE(S):

1:1

U NL ES S O T H ERW IS E S PEC IF IED DIM ENS IO NS ARE IN M IL L IM ET ERS . T O L ERANC ES O N: NO DEC O .5 DEC . X 0. 25 DEC . X X 0. 13 ANG L ES 0. 5

WEIGHT: 2.1 KG
CAD R EF. No.

CLIENT'S DR G . No.:

JO B/BID No.:

36813
SHEET R EV.

36813- 017

DR G . No.

36813-017

OF

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DRAWING No.

SIZE

36813-019

A1

C 383.0

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN MILLIMETRES

25

4 D

17

16

18

31

E 28 30 7

27 11 SECTIONAL ELEVATION FISHTAIL HANDLE OMITTED C

26

12 13 28 29 15 20 19 20 21 22

ITEM QTY. DESCRIPTION. 1 1 PISTON END CAP 2 1 PISTON BODY 3 1 LVOT GUIDE CONE 4 1 PISTON 5 1 RECEPTACLE PLATE 6 1 LIFT BRACKET 7 1 LIFT BRACKET BOTTOM 8 1 FISHTAIL HANDLE 9 1 SHOT-OFF VALVE 10 1 DUAL PORT MANIFOLD 11 4 M5 SOC HD CAP x 16 LG 12 12 M16 WASHER 13 12 M16 x 50 LG SH CAP 14 3 M8 x 20 LG SH CAP 15 3 M6 X 20 LG SH C'SK 16 11 M6 WASHER 17 7 M6 NUT 18 8 M6 x 25 LG SH CAP 19 1 PISTON SEAL 20 2 BEARING TAPE 21 1 O-RING 22 1 BACKING RING 23 1 ROD SEAL 24 1 BEARING TAPE 25 2 SPIRAL PIN 26 1 0.75T ANCHOR SHACKLE 27 2 SWAGELOK FITTING NPT 28 2 SWAGELOK FITTING BSPP 29 1 0.25" TUBE x 266 LG 30 1 0.25" TUBE x 404 LG 31 1 0.25" TUBE x 200 LG

DRG No 36813-005 36813-004 36813-028 36813-006 36813-013 36813-025 36813-026 36813-001 36813-019 36665-322 A4 ST.STL A4 ST.STL GR 12.9 A4 ST.STL A4 ST.STL A4 ST.STL A4 ST.STL A4 ST.STL CS51500-C CT25100-457-R 2-357 8-357 7510500-C CT25150-162-R EP6-60 ST.STL 1018400 (S-209) SS-400-1-4 SS-400-1-4RS ST.STL ST.STL ST.STL

216.0

FOR CONSTRUCTION

LB 08/12/05 BY DATE

DDN DDN CHK APPR.

DETAIL D SCALE 2 : 1.5 18 23 24 8 16 16

REV. DESCRIPTION

THIS DOCUMENT CONTAINS INFORMATION WHICH IS PROPRIETARY TO OCEANEERING INTERNATIONAL INC. THE INFORMATION CONTAINED HEREIN SHALL NOT BE DISCLOSED,DUPLICATED, USED IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN TO EVALUATE THIS DOCUMENT WITHOUT WRITTEN CONSENT OF OCEANEERING INTERNATIONAL, INC..

OCEANEERING INTERVENTION ENGINEERING

OCEANEERING
OCEANEERING HOUSE PITMEDDEN ROAD, DYCE ABERDEEN AB21 0DP TEL: +44 (0) 1224 758500 FAX: +44 (0) 1224 758593 WEB: www.oceaneering.com
CLIENT:

14

AKER KVAERNER
5 DETAIL E SCALE 2 : 1.5 17
PROJECT:

KIKEH ROV TOOLING

TITLE OF DRAWING:

LVOT GENERAL ARRANGEMENT DATE: CHECKED: APPR.: SCALE(S):

10
SURFACE FINISH U.S.O.
3.2

DRAWN:

LB

08/12/05

DDN

DDN

1:1.5

SECTION C-C

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. TOLERANCES ON: NO DEC O.5 DEC .X 0.25 DEC .XX 0.13 ANGLES 0.5

WEIGHT: 40 KG
CAD REF. No.

CLIENT'S DRG. No.:

JOB/BID No.:

36813
DRG. No. SHEET REV.

36813-019

36813-019

OF

_______________________________________________________________________________________________________________________________________________ 36813/021/D
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Page 20 of 25

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AKER KVAERNER SUBSEA AS OPERATIONS & MAINTENANCE MANUAL LINEAR ACTUATOR OVERRIDE TOOL

DRAWING No.

SIZE

36071-1332

A1

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN MILLIMETRES

SEAL COMPRESSION RING (START)

PARTS LIST

BEARING TAPE 30100

ITEM
1

PART No.
36071-1332

DESCRIPTION
----

MATERIAL
----

QTY.
1

PRESS PISTON 1. SEAL COMPRESSION RING PRESSED OR DRIFTED ONTO PISTON

POSITION 1
PRESS DOUBLE ACTING PISTON SEAL

A
A-A

SEAL COMPRESSION RING (FINISH)

PISTON BODY

PLASTIC DRIFT

1. PISTON & RING OFFERED UP TO PISTON BODY

POSITION 2

2. PISTON DRIFTED INTO BODY

B-B

20.0 (MIN)

REV. DESCRIPTION

BY

DATE

ENG. APPR.

THIS DOCUMENT AND THE INFORMATION HEREIN, IS THE PROPERTY OF OCEANEERING INTERNATIONAL SERVICES LIMITED AND MUST NOT BE USED OR REPRODUCED WITHOUT PRIOR WRITTEN PERMISSION.

IAN MURRY ENGINEERING

POSITION 3

1. PISTON & SEALS IN POSITION

UNIT 7, AIRWAYS INDUSTRIAL ESTATE PITMEDDEN ROAD, DYCE ABERDEEN AB21 0DP TEL: +44 (0) 1224 796215 FAX: +44 (0) 1224 796218 WEB: www.oceaneering.com
CLIENT:

OCEANEERING
PROJECT:

LAOT
TITLE OF DRAWING:

PISTON SEALS ASSEMBLY INSTALLATION SEQUENCE

DATE: CHECKED: APPR.: SCALE(S):

C-C
1.6

SURFACE FINISH U.S.O. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. TOLERANCES ON: NO DEC O.8 DEC .X 0.25 DEC .XX 0.13 ANGLES 0.5

DRAWN:

SP

21/02/01

BJG

DdN

1:2

CLIENT'S DRG. No.:

JOB/BID No.:

WEIGHT: N/A KG
CAD REF. No.

36071
DRG. No.

R1332

36071-1332

SHEET

REV.

OF

_______________________________________________________________________________________________________________________________________________ 36813/021/D
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_______________________________________________________________________________________________________________________________________________ 36813/021/D
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_______________________________________________________________________________________________________________________________________________ 36813/021/D
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7.2

Document Index 1 Design Calculation for LAOT 36813/003/D

____________________________________________________________________________________________ 36813/021/D
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AKER KVAERNER SUBSEA AS OPERATIONS & MAINTENANCE MANUAL LINEAR ACTUATOR OVERRIDE TOOL

8.0

CALIBRATION CHART

LAOT Pressure / Force Equivalent Chart

250

200

Pressure (bar)

150

100

50

0 0.0 3.5 7.1 10.6 14.1 17.7 21.2 24.7 28.3 31.8 35.3 Force (tonnes)

____________________________________________________________________________________________ 36813/021/D
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