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EcoDrive increase productivity in your application with intelligent drive electronics, integrated technology functions and fast-response motors
Automation
Glass Processing
Typical applications
Automation
Convincing advantages
integrated technology functions highest speed and positioning accuracy simple assembly and installation rapid commissioning convenient operation high reliability global application
Fast-response motors
This system is completed by the wide range of synchronous and asynchronous motors for rotary and linear feed movements, and for main spindle applications: MKD synchronous motors for standard applications up to 72 Nm MHD synchronous motors for more demanding requirements up to 240 Nm IndraDyn A asynchronous motors for main spindle applications up to 24 kW MBS and 1MB synchronous and asynchronous motors up to 24 kW IndraDyn L linear synchronous motors up to 22 000 N IndraDyn T high-torque motors up to 4500 Nm
Woodworking machines
Textile machines
Converting technology
Machine tools
Woodworking
Plastics
Textiles
Converting Technology
Machine Tools
speed and angle synchronisation of several drives positioning block mode with teach-in function integrated single-axis motion control (ELC) with PLC function electronic cam discs virtual master axis generator dynamic cam switch group traverse to fixed stop print mark detection non-linearity compensation e.g. frictional torque etc. cubic spline interpolation built into drive measuring wheel mode, probe function encoder emulation (TTL and SSI) I/O expansion resolvers resolvers with integrated multi-turn absolute value encoders high-resolution single-turn or multi-turn absolute value encoders commissioning assistant, menu-driven interactive DriveTop program, integrated multi-channel oscilloscope function plain text display of operating and fault conditions in 5 languages integrated online help automatic motor identification via encoder data memory self-adaptation: automatic setting of motor data via default parameters tailored to motor/controller combinations autotuning: automatic control loop optimisation simple device replacement by means of removable programming module with data and firmware memory logbook function: fault memory and operating hours counter programmable reaction to faults built-in software limit switch electronic holding brake control direct 200 - 480 V single-phase and 3-phase AC mains input without the need for a transformer link circuit coupling allows energy exchange between drives meets all relevant standards (CE, UL/CSA) support for all popular interface standards range of motors with EExd-protection
From the simple single-axis application to the complex multi-axis application EcoDrive offers you the optimum system components for every application.
In combination with our NC, PLC and Motion Control solutions, you control and regulate the complete production system with the universal system solution from just one competent partner. At the same time, the standard operating philosophy of our visualisation units shortens the learning time for machine operators and ensures a smooth production sequence.
Internationally approved interfaces and field bus systems ensure secure data exchange and at the same time allow you to employ the machines worldwide. The DriveTop program also shortens commissioning times, simplifies operation and assists you with diagnostics.
PLC or industrial PC
NC
PC with DriveTop
DKC
Servo motor
Linear motor
Frameless motors
High-torque motor
Whether you want to realise just a simple single-axis application or a complex multi-axis application you can solve your problems quickly and reliably with components from Rexroth
Technology functions
Predefined, application-optimised technology functions and operating modes are stored in the EcoDrive drive system and can be easily selected. You are interactively guided through the commissioning procedure according to the selected operating mode. Only the data relevant to the application are requested. The values to be entered have a direct reference to the mechanical system. The input is made in internationally accepted units of measurement, such as mm, inches, etc.
<1
virtual
Speed control
<1
nvirtual
Speed synchronisation with real or virtual master axis (e.g. gantry axes or master/slave solutions) Angle synchronisation with real or virtual master axis (e.g. gantry axes or master/slave solutions) Jogging
M
virtual
V x
x x
1T 2T 3T 4T
1 2 . . . 64
. . .
Positioning block mode with up to 64 blocks internal to drive Relative or absolute positioning to the position target value (internal drive interpolation)
right left n M
Function blocks
Target position
Parameter
Actual position
Diagnostics DKC
DriveTop guides the commissioning personnel interactively. The relevant data are interrogated automatically according to the operating mode. All values are input in common units of measurement (e.g. mm, inches) and therefore eliminate time-consuming conversions. The values to be input have a direct reference to the mechanical system (see Fig. 1). They can be selected from a number of graphically displayed positioning modes (see Fig. 2). All data can be stored in a file for backup. Data records can be uploaded and downloaded via RS232/RS485 or field bus.
Off-line mode
All controllers are already preset in the EcoDrive and matched to the respective connected motor. The autotuning function (see Fig. 4) can be used for controller optimisation if matching to the machine is required.
Matching DriveTop to your machine
DriveTop can be simply matched to the application or machine by means of the so-called AAI (application-dependent commissioning) files. So during commissioning only data selected for the corresponding application are interrogated.
The operating modes and the associated parameters relevant to the system can be set in advance offline.
Multi-channel oscilloscope
Fig. 3: Built-in multi-channel oscilloscope
A multi-channel oscilloscope is available for checking the control unit settings on the system, for troubleshooting and for preventive maintenance (see Fig. 3). All measurements plus the associated settings can be used as documentation in the form of a printout or a data file.
Technology functions
Torque and force control
Mcmd Fcmd Iact M
Properties
encoder emulation (incremental or absolute) available as standard current rotor position provided as position actual value position actual value resolution can be set by parameters (1 - 65536 increments per revolution) drift-free standstill ensured via the drive stop function
Speed control
n M
Technology functions
Torque or force control
Mcmd Fcmd Iact M
Properties
Electronic cam discs
<1
virtual
Speed control
n M
Speed synchronisation
with real master axis or internal virn tual master axis generator (e.g. gantry axis applications or master/slave solutions)
n
<1
virtual
up to 64 blocks: Positioning block selection and start/stop command from control to parallel I/O at input of control unit
1 2 . . . 64 . . . M
Angle synchronisation
with real master axis or internal virtual master axis generator (e.g. gantry axis applications or master/slave solutions)
<1
virtual
input value per position block: - target position with absolute block or difference position with incremental blocks - speed - independently adjustable acceleration/deceleration - rate of change (acceleration change) positioning mode - absolute or relative positioning block mode - continuous traverse - subsequent block processing (depending on target position or external switching signal integral cam switch group
Jogging
right left n M
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Technology functions
Torque or force control
Mcmd Fcmd Iact M
Properties
Electronic cam disc
<1
virtual
Speed control
n M
simple installation secure, fast data transmission up to 16 megabits/second via optical waveguide internationally standardised interface to IEC/EN 61491
Jogging
right left n M
Speed synchronisation
1T 2T 3T 4T
with real master axis or internal virn tual master axis generator (e.g. gantry axis applications or master/slave solutions)
n
<1
virtual
with up to 64 blocks: positioning block selection and start/stop command from the control via field bus interface
1 2 . . . 64 . . . M
Angle synchronisation
with real master axis or internal virtual master axis generator (e.g. gantry axis applications or master/slave solutions)
<1
virtual
with position setpoint and speed Pos. input via the control (interpolation built into the drive). Mode can be set by parameters: relative or absolute
n ncmd Positioncmd
11
Properties
Electronic cam disc
<1
virtual
Speed control
n M
Jogging
right left n M
Speed synchronisation
1T 2T 3T 4T
with real master axis or internal virn tual master axis generator (e.g. gantry axis applications or master/slave solutions)
n
<1
virtual
with up to 64 blocks: positioning block selection and start/stop command from the control via field bus interface
1 2 . . . 64 . . . M
Angle synchronisation
with real master axis or internal virtual master axis generator (e.g. gantry axis applications or master/slave solutions)
<1
virtual
predefined profiles automatically specify the following settings and define the associated data in the drive: - control word and status word - contents of the cyclical data (e.g. transmit: target position/speed; receive: actual position/actual speed) - operating mode and secondary operating mode function modules for all popular PLC controls are available. The PLC programmer has only to transfer the relevant drive values into the program simple installation secure data transmission up to 12 MBit/s rapid conversion to a different field bus system via standard firmware for all field buses
with position setpoint and speed Pos. input via the control (interpolation built into the drive). Mode can be set by parameters: relative or absolute
n ncmd Positioncmd
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Operation
The programming, visualisation and operation of the drive can be effected via our HMI panels. Communication between drive and operator control panel is automatically monitored. MotionManager NT, running under Windows, is used for more demanding applications.
Properties
1000 NC program blocks for absolute and relative position, speed, jump instructions, sub routines, etc. markers and variables fully programmable outputs and 10 inputs (via I/O expansion, EMD can be expanded by 32 inputs and 32 outputs) cam switch group with proces sing of all 8 cams within 2 ms second external encoder can be connected integrated PLC function, such as AND, OR, LOAD, WAIT, for example.
Preloaded interactive menu dialogue for programming, diagnostics and machine control
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- for visualising, parameterising and operating the drive - connection via RS232/RS485 - ready-made screens, including function key assignment, are supplied
Eco-X is an expansion interface for the synchronisation of EcoDrive drives. The following types of couplings are possible: - torque coupling (e.g. master/slave mode) - position or angle synchronisation (e.g. gantry axes) - speed synchronisation
EMD is a module for additional inputs and outputs for EcoDrive. It is connected to the control unit via Eco-X. - maximum of two modules per control unit, each with 16 inputs (in > 12 V, out < 5 V) and 16 outputs (24 V/Imax=500 mA) - standard DIN rail mounting
- for applications with enhanced energy recovery: continuous/peak power from 1 kW/120 kW
- for energy storage in highly dynamic applications - reducing heat dissipation in the control cabinet - link circuit capacity: 2.4 mF
- for providing 24 V DC, rated current IN = 2.1 A - 5.5 A - built-in inrush current limiting and overvoltage protection circuit
- for interference suppression when used in residential areas (class B, EN55011 and EN55014)
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01 - Parallel interface 21 - Parallel interface 2 02 - SERCOS interface 03 - PROFIBUS 04 - INTERBUS 05 - CANopen 06 - DeviceNet 11 - Analogue interface
B 65 65 105 230
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MKD
nominal torque values from 0.4 to 72 Nm natural convection and surface ventilated nominal speed up to 9000 min-1 resolver with data memory for motor parameters absolute value encoder (optional) holding brake (optional)
MKE Synchronous motors for area subject to explosion hazard
power range up to 20 kW nominal speed 1500 min-1, maximum speed up to 9000 min-1 surface ventilated or liquid cooling high-resolution single-turn and absolute value encoders with data memory for motor parameters incremental encoder (optional)
MBS and 1MB Synchronous and asynchronous frameless motors for new machine concepts
MKE
MHD
IndraDyn A
nominal torque values from 0.9 to 48 Nm natural convection nominal speed up to 9000 min-1 resolver with data memory high-resolution single-turn and absolute value encoders with data memory for motor parameters holding brake (optional) UL/CSA standard (optional)
MHD Synchronous motors for the most demanding requirements
nominal torque values up to 875 Nm nominal speeds up to 6500 min-1 liquid cooling (thermal encapsulation)
IndraDyn T Synchronous high-torque motors for applications requiring high torque at low speeds
IndraDyn T
IndraDyn L
nominal torque values from 1.2 to 240 Nm natural convection, surface ventilated and liquid cooled nominal speed up to 7500 min-1 high-resolution single-turn and absolute value encoders with data memory for motor parameters holding brake (optional) IP68 (optional)
maximum torques up to 4500 Nm maximum speeds up to 750 min-1 liquid cooling (thermal encapsulation)
IndraDyn L Synchronous linear motors for fast-response movements
feed forces up to 22000 N speeds up to 600 m/min liquid cooling (thermal encapsulation)
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Type MKD 025A MKD 025B MKD 041B MKD 071B MKD 090B MKD 112A MKD 112B MKE 035B MKE 037B*6 MKE 045B MKE 047B*6 MKE 096B MKE 098B*6 MKE 116B MKE 118B MHD 041 MHD 071 MHD 090 MHD 093 MHD 095 MHD 112 MHD 115 MHD 131
Plain shaft
Keyway
Holding brake
Example of type code E.g. standard synchronous motor with resolver, plain shaft, without holding brake: MKD 025 B - 144 - G G 0...
Description Motor size Overall length of motor Windings identification Motor encoder: resolver Drive shaft: plain shaft Holding brake: none 1* Accuracy: 0.5 angular minutes, Resolution: 4.194.304 2* Accuracy: 8 angular minutes, Resolution: 32.768 3* Natural convection, housing overtemperature 60 K 4* Please refer to documentation for details 5* When smaller control unit is selected or in the case of reduced torque 6* UL/CSA standard 7* MHD motors cannot be operated with DKCxx.3-016 Standard Option
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Motor data (3 x 400 V input) MKD MKE MHD Type 025A 025B 041A 041B 071A 071B 071B 090B 090B 090B 093A 093A 093A 093B 093B 093C 093C 095A 095A 095B 095B 095C 095C 112A 112A 112A 112B 112B 112B 112B 112C 112C 112C 112D 115A 115A 115B 115B 115C 115C 131B 131D M0 *3, *4 [Nm] 0,4 0,9 1,3 2,7 3,5 8,0 8,0 12,0 12,0 12,0 12,0 12,0 12,0 17,5 17,5 23,0 23,0 12,0 12,0 17,5 17,5 23,0 23,0 15,0 15,0 15,0 28,0 28,0 28,0 28,0 38,0 38,0 38,0 48,0 32,0 32,0 50,0 50,0 70,0 70,0 85,0 160,0 Mmax *4 [Nm] 1,8 4,0 5,6 11,3 14,0 32,0 32,0 43,5 43,5 43,5 44,0 44,0 44,0 66,0 66,0 88,0 88,0 44,0 44,0 66,0 66,0 88,0 88,0 54,0 54,0 54,0 102 102 102 102 148 148 148 187 110 110 160 160 231 231 220 448 nN [min-1] 9000 9000 7000 6000 4500 2500 4500 2500 3200 4000 2000 3000 4000 3000 4000 3000 4000 3000 4000 3000 4000 3000 4000 2000 3000 4000 9000 2000 3000 3500 2000 3000 4000 3000 2000 4000 2000 4000 2000 4000 2000 2000 Jrotor [10-4*kgm2] 0,19 0,30 0,88 1,7 4,4 8,7 8,7 43,0 43,0 43,0 17,3 17,3 17,3 25,5 25,5 30,0 30,0 35,2 35,2 49,0 49,0 61,3 61,3 110 110 110 192 192 192 192 273 273 273 350 65 65 93 93 138 138 232 382 DKCxx.3 016 *7
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45
45
D 1 2
Radial cooling
J H
Size MKD 025A MKD 025B MKD 041B MKD 071B MKD 071B MKD 090B MKD 090B MKD 112A MKD 112B MKD 112B MKD 112C MKD 112C MKD 112D MKD 112D
Cooling standard standard standard standard radial standard radial standard standard radial standard radial standard radial
A 183 236 243 264 264 312,3 312,3 309 375 375 458 458 526 526
B 20 20 30 40 40 50 50 60 60 60 60 60 60 60
C 54 54 82 115 115 140 140 192 192 192 192 192 192 192
D 85 85 111 143 143 168 168 260 260 260 260 260 260 260
2 9 9 14 19 19 24 24 32 32 32 32 32 32 32
19
Standard cooling
45
D 1 2
MKE as per CE standard Size MKE 035B MKE 045B MKE 096B MKE 116B MKE 116C Cooling standard standard standard standard standard A 288 291 386 485 653 B 20 30 50 60 60 C 60 88 144 194 194 D 114 137 202 118 118 1 40 50 110 130 130 2 9 14 24 32 32
MKE as per UL/CSA standard Size MKE 037B MKE 047B MKE 098B Cooling standard standard standard A 288 291 386 B 20 30 50 C 60 88 144 D 123 146 202 1 40 50 110 2 9 14 24
20
45
D 1 2
Radial cooling
Axial cooling
H E+F G
Size
Cooling
B 30 30 40 40 40 40
E 96
F 140
G 145
H 135
J 247
1 50 50 95 95 95 95
2 14 14 19 19 19 19
MHD 041A standard MHD 041B standard MHD 071A standard MHD 071A radial
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Size
Cooling
A 312,3 312,3 316 316 316 356 356 356 356 396 396 396 396 309 309 375 375 375 458 458 458 526 526 526 370 370 370 359 431 431 431 420 522 522 522 511 470 470 610 610
C 140 140 140 140 150 140 140 140 150 140 140 140 150 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 192 260 260 260 260
D 194,5 194,5 208 208 208 208 208 208 208 208 208 208 208 269 269 269 269 269 269 269 269 269 269 269 264 264 264 264 264 264 264 264 264 264 264 264 338 338 338 338
E 108 403 145,5 443 167,5 485 411 150 477 190 560 190 628 197 473 197 534 197 625 755 755
F 156
G 158
J 288 227 304 227 304 227 277 354 277 354/359 277/282 354 277 359 282 359 282 359 282 339 339
1 110 110 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 180 180 180 180 180 180 180 180 180 180 180 180 250 250 250 250
2 24 24 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 38 38 38 38 38 38 38 38 38 38 38 38 48 48 48 48
MHD 090B standard MHD 090B MHD 093A MHD 093A MHD 093A radial standard axial liquid
156
163
MHD 093B standard MHD 093B MHD 093B MHD 093B radial axial liquid
156
163
MHD 093C standard MHD 093C MHD 093C MHD 093C MHD 112A MHD 112A radial axial liquid standard axial
156
220
156
220
MHD 112D standard MHD 112D MHD 112D MHD 115A MHD 115A MHD 115A MHD 115A radial axial standard radial axial liquid
156
220
156
220
156
220
MHD 115B standard MHD 115B MHD 115B MHD 115B radial axial liquid
156
220
MHD 115C standard MHD 115C MHD 115C MHD 115C radial axial liquid
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PACKAGING MACHINE (Picture, top centre) Thermoforming, filling and packaging machine line for the food industry. Synchronised single drives replace mechanical transmission elements and maximise the number of cycles. (GEA FINNAH)
HANDLING (Picture, right) Gantry loader with EcoDrive for handling letters in a postal sorting centre. The MKD motors are equipped with worm gears. (Deutsche Post)
GLASS PROCESSING (Picture, bottom left) Gantry type, 5-axis glass processing plant for coating removal and cutting glass sheets. EcoDrive with SERCOS interface allows path speeds of 180 m/min with an accuracy of 0.02 mm to be achieved. (HEGLA).
WOODWORKING (Picture, bottom centre) Woodworking machine with 56 main and secondary axes for flexible and precise complete machining of furniture components. The narrow profile of the control units provides a spacesaving arrangement of the drive electronics in compact control cabinets. (WEEKE).
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