PROJECT: TITLE: Design Calculation For Lifting Lug For Plate Flipping In Panel Line Shop

Rev.: Date:

Worst Case: Material of Lifting Lug Yield Stress () SWL of Gantry Crane in Panel Line Shop = High Tensile Steel (AH36) = 36 = 20 = 2.11 = 42.2 = 21.1 = 73 = 22.07 = 6.46 (tonnes) (tonnes) () (tonnes) (tonnes) Note: 2-point lifting Note: Min. 70 to prevent lifting lug bending (kg/mm2) (tonnes)

Safety Factor
Design Load (DL) Load on Each End (F1 = DL / 2) Wire Sling Angle () Load along Wire Sling (F2 = F1 / sin ) Load along X-Axis (F3 = F1 x cos )

Check for Shear Height (H) Width (W) Shear Area (A) Allowable Shear Stress (s) Allowable Shear Force (Fas) = 56 = 30 = = = = > 1680 14.4 24192 24.2 22.07 (mm) (mm) (mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) Note: Shear Stress = 40% of Yield Stress Note: Hole Dia = 54 mm

Check for Weld Weld Leg Size (Hw) Weld Length (Lw) Weld Shear Area (Aw) Yield Stress Of Weld (w) Allowable Shear Stress Of Weld (sw) Allowable Shear Force (Fas) = 18 = 75 = = = = = > 3818.377 36 14.4 54984.62 54.99 21.1 Note: Fillet weld

Note: Shear Stress = 40% of Yield Stress

Check for Bending i) Lifting while Panel is Horizontal Bending load considered (F1 /2) = 10.55 (tonnes) Note: Since one edge of the plate is supported on the ground, the total load F1 is considered to be acting equally at lug and the ground support Distance from Lifting Eye to Plate (D1) Width (W) Depth (D) Section Modulus of Lifting Lug in X-axis (Zx) = 135 = 0.135 = 300 = 30 = 450000 = 450 = = = < 21.6 1.43 66.21 450 (mm) (m) (mm) (mm) (mm3) (cm3) (kg/mm2) (Tm) (cm3) (cm3) Note: Bending Stress = 60% of Yield Stress

Allowable Bending Stress (b) Bending Moment (Mb) Section Modulus Required (Zr)

ii) Lifting while Panel is Vertical Bending load considered Distance from Lifting Eye to Plate (D1) Width (W) Depth (D) Section Modulus of Lifting Lug in Y-axis (Zy) = 6.46 = 150 = 0.15 = 30 = 300 = 45000 = 45 = = = < 21.6 0.97 44.91 45 (tonnes) (mm) (m) (mm) (mm) (mm3) (cm3) (kg/mm2) (Tm) (cm3) (cm3) Note: Bending Stress = 60% of Yield Stress Note: Load considered is the horizontal load

Allowable Bending Stress (b) Bending Moment (Mb) Section Modulus Required (Zr)

Hence, SWL 25T shackles and wire slings shall be suitable for plate flipping Hence, design load of 16T lifting lugs shall be suitable for plate flipping

Actual Case 1 (B1-SP2 & SP4): Material of Lifting Lug Actual Weight of Load to be Lifted (Fa) Factored Weight (Ff = Fa x 1.25) Load on Each End (F1 = Ff / 2) Wire Sling Angle () Load along Wire Sling (F2 = F1 / sin ) Load along X-Axis (F3 = F1 x cos ) Height (H) Width (W) Shear Area (A) Yield Strength Of Mild Steel () Shear Strength Of Mild Steel (s) Allowable Shear Force (Fas)

= Mild Steel Grade A (A36) = 13.71 = 17.14 = 8.57 = 73 = 8.97 = 2.63 = 46.5 = 30 = = = = = > 1395 24 9.6 13392 13.4 8.97 (tonnes) (tonnes) (tonnes) () (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm3) (cm3) (mm) (m) (kg/mm2) (kg/mm2) (Tm) (cm3) (cm3) Note: Hole size = 37mm Note: 2-point lifting

Note: Shear Strength = 40% of Yield Strength

Weld Leg Size (Hw) Weld Length (Lw) Weld Shear Area (Aw) Yield Strength Of Weld (w) Shear Strength Of Weld (sw) Allowable Shear Force (Fas)

= 18 = 150 = = = = = > 3818.377 24 9.6 36656.42 36.66 17.14

Note: Fillet weld

Note: Shear Strength = 40% of Yield Strength

Width (W) Depth (D) Section Modulus of Lifting Lug in Y-axis (Z)

= 30 = 130 = 19500 = 19.5 = 100 = = = = = < 0.1 36 21.6 0.567 26.25 19.5

Distance from Lifting Eye to Plate (D1) Yield Strength Of Mild Steel () Bending Strength Of Mild Steel (b) Bending Moment (Mb) Section Modulus Required (Zr)

Note: Bending Stress = 60% of Yield Stress

Hence, SWL 12T shackles and wire slings shall be suitable for plate flipping Hence, design load of 16T lifting lugs shall be suitable for plate flipping Actual Case 2 (B1-SP5, SP6 & SP7): Material of Lifting Lug Actual Weight of Load to be Lifted (Fa) Factored Weight (Ff = Fa x 1.25) Load on Each End (F1 = Ff / 2) Wire Sling Angle () Load along Wire Sling (F2 = F1 / sin ) Load along X-Axis (F3 = F1 x cos ) Height (H) Width (W) Shear Area (A) Yield Strength Of Mild Steel () Shear Strength Of Mild Steel (s) Allowable Shear Force (Fas)

= Mild Steel Grade A (A36) = 15.76 = 19.7 = 9.85 = 73 = 10.31 = 3.02 = 46.5 = 30 = = = = = > 1395 24 9.6 13392 13.4 10.31 (tonnes) (tonnes) (tonnes) () (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm3) (cm3) Note: Hole size = 37mm Note: 2-point lifting

Note: Shear Strength = 40% of Yield Strength

Weld Leg Size (Hw) Weld Length (Lw) Weld Shear Area (Aw) Yield Strength Of Weld (w) Shear Strength Of Weld (sw) Allowable Shear Force (Fas)

= 18 = 150 = = = = = > 3818.377 24 9.6 36656.42 36.66 19.7

Note: Fillet weld

Note: Shear Strength = 40% of Yield Strength

Width (W) Depth (D) Section Modulus of Lifting Lug in Y-axis (Z)

= 30 = 130 = 19500 = 19.5

Distance from Lifting Eye to Plate (D1) Yield Strength Of Mild Steel () Bending Strength Of Mild Steel (b) Bending Moment (Mb) Section Modulus Required (Zr)

= 75 = = = = = < 0.075 24 14.4 0.23 15.98 19.7

(mm) (m) (kg/mm2) (kg/mm2) (Tm) (cm3) (cm3)

Note: Bending Stress = 60% of Yield Stress

Hence, SWL 12T shackles and wire slings shall be suitable for plate flipping Hence, design load of 16T lifting lugs shall be suitable for plate flipping Actual Case 3 (B1-SP8, SP9 & SP10): Material of Lifting Lug Actual Weight of Load to be Lifted (Fa) Factored Weight (Ff = Fa x 1.25) Load on Each End (F1 = Ff / 2) Wire Sling Angle () Load along Wire Sling (F2 = F1 / sin ) Load along X-Axis (F3 = F1 x cos ) Height (H) Width (W) Shear Area (A) Yield Strength Of Mild Steel () Shear Strength Of Mild Steel (s) Allowable Shear Force (Fas)

= Mild Steel Grade A (A36) = 16.82 = 21.025 = 10.52 = 73 = 11.01 = 3.22 = 46.5 = 30 = = = = = > 1395 24 9.6 13392 13.4 11.01 (tonnes) (tonnes) (tonnes) () (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm3) (cm3) (mm) (m) (kg/mm2) (kg/mm2) (Tm) (cm3) (cm3) Note: Hole size = 37mm Note: 2-point lifting

Note: Shear Strength = 40% of Yield Strength

Weld Leg Size (Hw) Weld Length (Lw) Weld Shear Area (Aw) Yield Strength Of Weld (w) Shear Strength Of Weld (sw) Allowable Shear Force (Fas)

= 18 = 150 = = = = = > 3818.377 24 9.6 36656.42 36.66 21.025

Note: Fillet weld

Note: Shear Strength = 40% of Yield Strength

Width (W) Depth (D) Section Modulus of Lifting Lug in Y-axis (Z)

= 30 = 130 = 19500 = 19.5 = 75 = = = = = < 0.075 24 14.4 0.25 17.37 19.5

Distance from Lifting Eye to Plate (D1) Yield Strength Of Mild Steel () Bending Strength Of Mild Steel (b) Bending Moment (Mb) Section Modulus Required (Zr)

Note: Bending Stress = 60% of Yield Stress

Hence, SWL 12T shackles and wire slings shall be suitable for plate flipping Hence, design load of 16T lifting lugs shall be suitable for plate flipping

PROJECT: TITLE: Design Calculation For Lifting Lug For Plate Flipping In Panel Line Shop

Rev.: Date:

Worst Case: Material of Lifting Lug Yield Stress () SWL of Gantry Crane in Panel Line Shop Safety Factor Design Load (DL) Load on Each End (F1 = DL / 2) Wire Sling Angle () Load along Wire Sling (F2 = F1 / sin ) Load along X-Axis (F3 = F1 x cos ) = High Tensile Steel (AH36) = 36 = 20 = 1.5 = 30 = 15 = 73 = 15.69 = 4.59 (tonnes) (tonnes) () (tonnes) (tonnes) Note: 2-point lifting Note: Min. 70 to prevent lifting lug bending (kg/mm2) (tonnes)

Check for Shear Height (H) Width (W) Shear Area (A) Allowable Shear Stress (s) Allowable Shear Force (Fas) = 50 = 30 = = = = > 1500 14.4 21600 21.6 15.69 (mm) (mm) (mm2) (kg/mm2) (kg) (tonnes) (tonnes) (mm) (mm) (mm2) (kg/mm2) (kg/mm2) (kg) (tonnes) (tonnes) Note: Shear Stress = 40% of Yield Stress Note: Hole Dia = 44 mm

Check for Weld Weld Leg Size (Hw) Weld Length (Lw) Weld Shear Area (Aw) Yield Stress Of Weld (w) Allowable Shear Stress Of Weld (sw) Allowable Shear Force (Fas) = 18 = 75 = = = = = > 3818.377 36 14.4 54984.62 54.99 15 Note: Fillet weld

Note: Shear Stress = 40% of Yield Stress

Check for Bending i) Lifting while Panel is Horizontal Bending load considered (F1 /2) = 7.5 (tonnes) Note: Since one edge of the plate is supported on the ground, the total load F1 is considered to be acting equally at lug and the ground support

Distance from Lifting Eye to Plate (D1) Width (W) Depth (D) Section Modulus of Lifting Lug in X-axis (Zx)

= 135 = 0.135 = 230 = 30 = 264500 = 264.5 = = = < 21.6 1.02 47.23 264.5

(mm) (m) (mm) (mm) (mm3) (cm3) (kg/mm2) (Tm) (cm3) (cm3) Note: Bending Stress = 60% of Yield Stress

Allowable Bending Stress (b) Bending Moment (Mb) Section Modulus Required (Zr)

ii) Lifting while Panel is Vertical Bending load considered Distance from Lifting Eye to Plate (D1) Width (W) Depth (D) Section Modulus of Lifting Lug in Y-axis (Zy) = 4.59 = 150 = 0.15 = 30 = 230 = 34500 = 34.5 = = = < 21.6 0.69 31.95 34.5 (tonnes) Note: Load considered is the horizontal load (mm) (m) (mm) (mm) (mm3) (cm3) (kg/mm2) (Tm) (cm3) (cm3) Note: Bending Stress = 60% of Yield Stress

Allowable Bending Stress (b) Bending Moment (Mb) Section Modulus Required (Zr)

Hence, SWL 17T shackles and wire slings shall be suitable for plate flipping

Hence, design load of 16T lifting lugs shall be suitable for plate flipping