BasicPaintInspectionfor NonPaintInspectors

Or

Howcanpaintingthat littlespot

costsomuch!
WithnoCheckpoints!
2

Paintingisveryeasyifyou

dont
knowhowtodoit!

Objectives
GeneralknowledgeandunderstandingofNAVSEA00932 Preparation,Cleaning,andPaintingRequirements.
Wheretofindtheserequirementsandstandards. Howtomeettheserequirementsandstandards. TypesofCheckpointsthatmayberequired Knowingspecsnotonlyhelpsyoudoitright,butalsohelpsyou applytheappropriatelevelofeffort(notdotomuch!)

NAVSEAStandardItems
NAVSEAStandardItemsThestandard specificationforShipRepairandAlteration Committee(SSRAC)isresponsiblefor providingtechnicallyandcontractuallysound standardsfortheUSNavysshiprepairand alterationcommunity. NAVSEAStandardItem00932isthepaint requirementsdocumentforcontractedwork onsurfaceshipsandsubmarines.
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Referencesin00932
NSTMChapter631and634 SSPCPaintingManual,Vol.2 NACEBookofStandards

00932cont.
NAVSEA00932Addressespreservation, cleaning,coatingselection,andapplication. IdentifiedbyYearandversion(FY09CH1) Changesthroughouttheyear,properversion shouldbecalledoutinyourspecification. NSTcenter.org PrimarysiteforNavypaint info.
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00932cont
APatchworkquiltofinformation 63pageslong
Pages122arepainting requirements/procedures/QArequirements. Pages3263areTablesofcoatingssystems,and requiredsurfaceprep,forvariousareasofaship, orsub Pages2231areNotes(modificationsor additionalinfo)whicharereferencedinthose tables
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InsertOO932Schedule

00932#3.7CriticalCoatedAreas
RequiressignificantadditionallevelsofQAandCertifications PreservationcompanymustbeSSPCQP1certified Painters,blastersandQAInspectorsmustbecertified SpecificQAforms,COCsandmaterialCAPS(Coatings ApplicationsProductSummary)sheetsmustbesubmitted Gpointsrequired

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00932#3.7CriticalCoatedAreas
MK41VLSlaunchertopandbase Underwaterhullsurfaces(includingdielectricshields) Cofferdams Hangar ,flight,catapult,andverticalreplenishmentdecks CVandCVNflightdecklandingareas RASTtracktrough Welldeckoverheads SurfaceShipBilges

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00932#3.7CriticalCoatedAreas
InteriorSurfacesofintakeventplenums,definedas combustionairintakes(gasturbine,diesel,andsteam)and otherventsystemintakeplenumswithopeningsgreaterthan 7squarefeet Uptakespaces Tanks(includingsumpsandcovers) Voids AllRecessesonsubmarines InteriorSurfacesofsubmarinesailandsuperstructure (fairwater)whenSSPCSP10accomplished AircraftLaunchandRecoveryEquipment(ALRE)
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SURFACEPREPARATION
Thebestqualitypaintwillperformeffectivelyonlyif appliedtoasurfacewhichhasbeenproperly prepared.Theinitialcostofadequatesurface preparationisjustifiedbecauseoftheincreasein durabilityandtheachievementofthemaximum coatinglifewithminimumrepairsandrepainting. (NSTMChapter631and634) 85%ofallpaintfailuresarecausedbypoorSurface Preparation

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SURFACECLEANING(PREPARATION) METHODS
Thegoalofsurfacecleaning(preparation)isto providearoughened surfacewhichisfreeof contaminationandgougesorsharpprojections. Rougheningisnecessarytoattainthenecessary anchorpatternforgoodpaintadhesion.Care

shouldbetakenwhenusingwirebrushesand sanderstoavoidpolishingmetalsurfaces, whichwouldpreventadequateadhesionof subsequentcoatings.

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AnchorPattern
themeasurementoftheroughness,or SurfaceProfileofasurfaceaftersurface preparationiscomplete.Measuredasthe distanceinmils(thousandthsofaninch) fromthebottomsofthelowestvalley,tothe topofthehighestpeak.

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SSPCSURFACEPREPARATION DESIGNATIONS
00932utilizestheSSPCSPXStandardstospecify therequiredlevelofSurfacePreparation SSPC"denotesSteelStructuresPaintingCouncil. "SP"denotesSurfacePreparation Anobjectivestandard,withreferencedocuments (VISStandards)showingpicturesofacceptable levelsofsurfaceprep. Criticalthatyouunderstandtherequirement,in caseyourinspectordoesnot.

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Step1SolventCleaning
Beforesurfacepreparationbeginsthesurfaceshallbefreeof oil,grease,dirt,chemicals,andwatersolublecontaminants (i.e.chlorides),allofwhichmayberemovedwithsolvent cleanersandfreshwaterrinsing. SSPCSP1SOLVENTCLEANING SolventCleaningisamethod

forremovingallvisibleoil,grease,soil,drawingandcuttingcompounds, andothersolublesurfacecontaminants.Itisintendedthatsolvent cleaningbeusedpriortotheapplicationofpaintandinconjunctionwith surfacepreparationmethodsfortheremovalofrust,millscale,orpaint. Priortosolventcleaning,removeanyheavydepositsofoil,grease,etc., withascraper.Removeremainingoil,grease,etc.,bywiping/scrubbing thesurfacewithragsorbrusheswettedwithsolvent.Itisimportantthat thefinalwash/rinsebemadewithcleanrags/brushesandsolventsothat afilmofoil/grease,etc.,wontbeleftonthesurfacewhenthesolvent evaporates.

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SP2HANDTOOLCLEANING.
Handtoolcleaningwillremoveonlylooseorloosely adheringsurfacecontaminants,includingrustscale, loosemillscale,looserust,andlooselyadhering paint.Itisprimarilyrecommendedforspotcleaning inareaswherecorrosionisnotaseriousfactor.
SSPCSP2HANDTOOLCLEANING SP1mustbecompletedbefore andafter! Removeallloosemillscale,looserustandotherdetrimental foreignmatterwithnonpowerhandtools.UnderSSPCSP2itisnot intendedthatadherentmillscale,rust,andpaintberemovedbythis process.Millscale,rust,andpaintareconsideredadherentiftheycannot beremovedbyliftingwithadullputtyknife. Featheredgesofallremainingadherentmaterialsothattherepainted surfacecanhaveareasonablysmoothsurface.

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POWERTOOLCLEANING
3ApplicableStandards: SP3PowerToolCleaning, SP11PowerToolCleaningtoBareMetal SP15 CommercialGradePowerToolCleaning
Powertoolcleaningmethodswillpreparesurfacesfasterandbetterthan handtoolmethods. Powertoolcleaningtobaremetalisdefinedasremovalofallrust,loose millscale,andpainttobaremetalbychipping,scraping,sandingorwire brushing.Aminimumofaonemilprofileisrequired. Powertoolsareusedforremovingsmallamountsoftightlyadhering contaminantsthathandtoolscannotremove;butcomparedwith blasting,theyareuneconomicalandtimeconsumingforremovaloftight millscale,rust,oroldcoatingsfromlargeareas.

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TypesofPowerTools.
Chippinghammers,deckcrawlers,needleguns,andwire brushesareusedtoremovetightcorrosion,millscale,andold paintfromlargemetallicandmasonryareas.Wirebrushes (cuporradial)areusedtoremoveloosemillscale,oldpaint, weldflux,slag,anddirtdeposits.Grindersandsandersare usedtosmoothexcessivelyroughsurfaces.Aswithhand tools,careshallbeexercisedwithpowerimpactandgrinding toolssotheydonotcuttoodeeplyintothesurface,resulting inburrsthataredifficulttocoverandprotect satisfactorily..(REFNSTMCHAP631page18of86)

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SSPCSURFACEPREPARATIONDESIGNATIONS CONT.
SSPCSP3POWERTOOLCLEANING Removeallloosemillscale,looserust, loosepaint,andotherdetrimentalforeignmatterwithpowerassistedhandtools. (SeeremainingdiscussionunderSSPCSP2HandToolCleaning).Noprofile requirement. SSPCNo.15CommercialGradePowerToolCleaning Acommercialgradepower toolcleanedsteelsurface,whenviewedwithoutmagnification,shallbefreeofall visibleoil,grease,dirt,rust,coating,oxides,millscale,corrosionproducts,and foreignmatter.Profileof1milrequired.ClosetoSP11,butstainingmay remain. SSPCSP11 PowerToolCleaningtoBareMetal Metallicsurfacesthatare preparedaccordingtothisspecification,whenviewedwithoutmagnification,shall befreeofallvisibleoil,grease,dirt,dust,millscale,rust,paint,oxidecorrosion products,andotherforeignmatter.Slightresiduesofrustandpaintmaybeleftin thelowerportionsofpitsiftheoriginalsurfaceispitted.Profileof1milrequired. Forcompleteinstructions,refertoSteelStructuresPaintCouncilSurface PreparationSpecificationNo.11.

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BLASTINGSURFACEPREP.STANDARDS
SSPCSP5WHITEMETALBLASTCLEANING Awhitemetalblast cleanedsurfaceisfreeofallvisibleoil,grease,dirt,dust,millscale,rust, oxides,corrosionproducts,paint,andotherforeignmatter.SSPCSP5will resultinthehighestperformanceofapaintsystemsinceallsurface contaminationiscompletelyremoved. SSPCSP10NEARWHITEBLAST SameasSSPCSP5withthe exceptionthatsomestaining(5%)mayremain SSPCSP6COMMERCIALBLASTCLEANING SameasSSPCSP5with theexceptionthatsomestaining(33%)mayremain SSPCSP7BRUSHOFFBLAST Abrushoffblastcleanedsurface,shall befreeofloosemilscale,looserust,andloosepaint.Tightlyadherent surfacematter(includingrust,millscale,andpaint)mayremain.The entiresurfaceistobeblasted,buttightlyadherentmattermayremain

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Definitions
DisturbedSurfaces aredefinedasanysurfacethatrequires cleaningand/orpaintingduetoexistingpaintfinishbeing damagedintheaccomplishmentofworkspecifiedbythe statementofwork. Theword"new"in"newanddisturbedsurfaces referstoall materialinstalledontheshipbythecontractorregardlessof source.

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Definitions
Touchup isdefinedwithinthisStandardItemas preservationoperationsoncumulativesurfaceareas lessthanonepercentofthetotalarea(e.g.,bilge, tank,space,etc.)beingpreserved,withnoindividual areagreaterthan10squarefeet.Includedunder touchupoperationsarenewanddisturbedareasof lessthan10squarefeet Partialpreservation isdefinedaspreservationofa sectionofanentirespaceorlocation. Fullpreservation isdefinedaspreservationofan entirespaceorlocation.

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Definitions
Feathering isusedfortransitionofapplyingafreshcoating systemtoanareawithanintactcoatingsystemthatisnot removed.Todothis,visibleareasofdefectiveoldpaintshall beremoveduntilanareaofcompletelyintactandadhering paintisattainedaroundthedefectiveareabyfeathering (tapering)theedgesoftightlyadheringoldpaintatan approximate30degreeslopeintothenewlypreparedbare metalsurfacethuspreventingapplicationofnewpaintover looseorcrackedpaint. Tacky isdefinedasthatcuring(drying)stagewhenafingertip pressedlightlyagainstthefilmleavesonlyaslightimpression andnoneofthefilmstickstothefinger.(NSTMFY09page#8 of63in00932)

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Definitions
Tackcoat isdefinedasalayerofpaintwitha reducedfilmthickness(e.g.,12milsvice5mils);this doesnotimplythataddingthinnerisacceptable (NSTMFY09page#8of63in00932)
InductionorStandinTimes(Epoxy2PartCoatings) is definedasthattimeimmediatelyfollowingthemixing togetherofcomponentsAandBduringwhichthecritical chemicalreactionperiodofthesecomponentsisinitiated. Thisreactionperiodisessentialtoensurethecompletecuring ofthecoating.

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PreparingOldPaintinGoodCondition.
Oldpaintingoodconditionmay providea goodbaseforrepainting.Whenasurfaceisto berepaintedandtheoldpaintisnottobe removed,thesurfaceshallberoughenedwith anabrasiveandcleanedanddriedbeforenew paintisapplied.REFNSTMCHAP631page15 of86

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RemovingOldPaints
Intouchuppaintingforpreservation,whenonly localizedareasorspotsneedattention,removalof oldpaintshallgobeyondthevisiblydefectiveareas untilanareaofcompletelyintactandadheringpaint filmisattained,withnorustorblistersunderneath. Theedgesoftightlyadherentoldpaintremaining aroundtheareashallbetapered(feathered) toallow properblendingandpreventlayingnewpaintover looseorcrackedpaint.Aneedlegunmaybeused afterdiscsandingtoestablishaprofileonbare areas.REFNSTMCHAP631page14of86
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PAINTSTORAGE
Storepaintsystemcomponentsinacool,dry place.Donotexposetofreezingtemperatures ordirectsunlight.Monitorthestorage temperaturesofpaintovera24hourperiod priortouse;documenttheminimumand maximumtemperatures.Forpaintstorage ambienttemperatureshallbemaintained between65and85degreesFahrenheit.
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PAINTAPPLICATIONREQUIREMENTS
TEMPERATURE,WIND,ANDHUMIDITYREQUIREMENTS. Itis essentialforsurfaceandsurroundingtemperaturetobe between10and32C(50and85F)forwaterthinned coatings,and2and35C(35and95F)forothercoatings, unlessthemanufacturerspecifiesotherwise.Paintshouldbe appliedonlywhensurfacesarecompletelydryandsurface temperatureisatleast2C(5F)abovethedewpoint.The paintmaterialshouldbemaintainedatatemperatureof18 to29C(65to85F).Paintisnottobeappliedwhenthe temperatureisexpectedtodroptofreezingbeforethepaint hasdried.Windvelocityshouldbelessthan15milesperhour andrelativehumiditylessthan85percent.

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PAINTMIXING
Paintsshallnotbeuseduntiltheyare thoroughlymixed.Impropermixingisoneof theprincipalreasonsforpoorpaint performance.

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MixingProcedures.
Mechanicalpaintagitators(shakers)shallbe usedwheneverpossible.Ifashakerisnot available,thepaintshallbestirreduntilall lumps,cakes,andsedimentsarecompletely dispersed.Stirringshouldbedonein accordancewiththefollowingprocedure:

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TwoPackageProducts.
Twopackagepaintscurebychemicalreaction ofonecomponentwiththeother.Thetwo componentsshallbekeptseparateduntilthe paintisreadyforapplication.Thetwo packagesaregenerallydesignatedas componentAandcomponentBwithone containingtheresin(generallyA)andone containingthecuringagent(generallyB). Neithercomponentcanbeusedalone.Mixing involvesthefollowingsteps:
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StepsforMixingTwoPackagePaints
1.StirtheAandBcomponentsindividuallyto disperseanylumpsandobtainaconsistent mixture. 2.WhilecontinuingagitationoftheA component,slowlyaddalloftheB component. 3.Agitateuntilasmooth,uniform,consistent mixtureisobtained. REF:NSTMCHAP631page44of86
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NOTE
Becausetheseproductscurebychemical reaction,itisslowedorevenstoppedatlow temperaturesandacceleratedathigh temperatures.Oncethechemicalcuring proceeds,theproductwillreachastage wheretheviscosity(consistency)increasesto suchahighdegreethattheproductisno longerapplicable.
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SurfaceTemp.andStandinTimefor MILDTL24441Paints
Surface Temperature at Job Site (Degrees Fahrenheit) 35 to 50 50 to 60 60 to 70 70 to 90 Stand-In Time in Hours 2 hours at 70 degrees Fahrenheit (paint temperature) 2 hours at job site temperature One hour to 1-1/2 hours at job site temperature 1/2 to one hour at job site temperature

REF: 009-32
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TypicalPaintProcess
Containment/Wrapuptocontroldustanddebris,and protectsensitiveitems. CHECKPOINTContainment CleanDegrease(SP1) CHECKPOINTCleanliness CHECKPOINTStorageofCoatingMaterial SurfacePreparation(SP2,SP3,SP11,etc.) CHECKPOINTSurfacePrep,SurfaceProfile CHECKPOINT DustTapeTest,Conductivity

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TypicalPaintProcess,cont.
ApplyPaintSystem(2coatsystem)
Prime CHECKPOINTVisual,FilmThickness StripeCoat(weldsandedges) CHECKPOINTVisual TopCoat CHECKPOINTVisual,FilmThinckness

CHECKPOINTEnvironmentals, Continuous!

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SUMMARY
GeneralknowledgeandunderstandingofNAVSEA00932 Preparation,Cleaning,andPaintingRequirements. SURFACECLEANINGMETHODS TYPESOFSSPCSURFACEPREPARATIONDESIGNATIONS PAINTSTORAGE PAINTMIXING BASICPAINTINGPROCEDURES

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AnyQuestions

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