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ABC manufacturing co, p,loduces,a special kind of cerne,nt which is packaged bag of 30 kg, During and sold in gasimonnir* as rorows: --:----(Io)
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Price per bag y.arrlble cost per bag r-rxad Uost Production Volume
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fbllowin^ r" .' ts a unctlon : comp.ulsory function,of ppC department. ,"., rwanutacturing ial nr^_.." -48 (b) Recruit ment (9) inspection
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(d)
Routing
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(a) sequence of
operations
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srudy (b) Facility -ing neasurement Ioading and schedut. (c) eualitl, control
foilorving inveritorv cosrs
carr be complerery eJirriinaied by proper pranniirg?
(iv)
(r')
ca'ying cosr (q) \rrucrrrlg \u, "A list oiar.r items required "*.,,.n rora frnisirc,d prodrict,,is cared -(a) Bili of Jading (b) producr . jpeeifications (c)'Bill (di c"*;;;;i;i Invciice of meteriars
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Year
Sales
2000 50
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6s
2002, v5.
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I z0os
105
v)
2007
100
Usrng linear rigression model, estabiish tlr,,rales:;u*.ro uoi forecasi expecleci salcr the ycar 2,0rc.
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Part (a) is cempulsory. Attempt one more part from the remaining.
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Part (a) is conrpuisory.. Aftempt one r,lore pari fi.om the rernaining.
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Foliowing tabie gives the result of inspection of 50 items per ,,.,', fra;'Lion ciefbctivJ chart anJ comment about theprocess day for 20
construcl
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Briefly explain various pro.duction costs with ABC company is in"..rt*urint'ii."o..trt""examples._.( *niin"ro make is cunenirv uJine p*"r,'J,l;
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40,000
(Unitr)
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50,000
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to
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rorecast th dem an d and the actual demand turns out" ",.. ,"n,o. " Estimate the dernand for the r..ono *""k of March. rf the actuar demand r., trr,
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demand upro
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^..a'r^ \-q4' gL ,/Explain different priority sequencing rures with their objectives. (b)\. Seven jobs are to be prJcessed through g machin", tu,l \'/ Mz and M:. The ,, # M: in,the order M1, or*"r*, times "rr;;;l; hrs to p.n"*., """r,:"0 ,nrough a, the
H
subsequent weeks
;"# ;;;;;;*n ,,*11", unirs, forecasr ,#eek. ,. 460 the fourth ;;r;;" ,n. demand for is 465, 434,420, *r, oui *oror",*. \r/
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B
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100
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s0
70 80
'139 , lubcontraoting cost/unif = Rs. Carrying cosr/unit/pe*oO =-Rr. Lost of unused regular time = Rr. lOZunit.
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er
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lVhat is acceprance fmnli1rsf Explain double sampling plan. Data,for itr e tesl res oii ; es ot 300 irenr o, o,:rtts 00 erYr ^L ^r. ^,Sample , J 4 5 6 no. o 7 o 9 l0 lt l2
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ai
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Code:
ME
12813
NATIONAL INSTITUTE OF TECHNOLOGY, RAIPUR (C.G) DEPARTMENT OF MECHANICAL ENGINEERING B.Tech. (8th Semester) Examination, Apr - l'4ay 2012
Subject: Pioduction Management
Time: 3 hrs
Maximum Marks: 80
Note: All questions are compulsory. Part (a), part (b) or(c) of each question carry 6 and I0 marks respectively. Assume suitable data wherever necessary. Quality Control tables are permitted.
Q
1
j$Oiscuss the obj ectives of production management? (b) A plant is manufacturing 3000 heavy duty lathes per year and is operating at 75% of its
capacity" The annual sales retum 4,000,000 and variable cost
./
is {
is T
{+tSO
8, 00,000 but
ZSO per
unit.
(i)
SOO
o/o
of
its capacity to break-even, would thus be a better proposal than the earlier one.
Q2.t*What
4
is meant by material requirement & planning (MRP)? Discuss the objectives of MRF.
(b) Estimate the sales florecast fbr the year 2072,using exponential smoothing forecastor. Take
u:0.5
Year
Sales
2007
180
2008
168
2009
159
(x 10')
t70
188
,a ;!*Yfxflain
SWdpt^in priority sequencing rules? There are seven jobs which are to be processed on
Machine I and then on Machine II. Processing times are given below:
Page
lof2
A
6
B
24
20
C
30 20
E
20 24
F
22
2
G r8
6
l2
13
II
t6
Find the optimal sequence andtotal elapsedpme. Compute the ldle time on Machine II.
;fiExVlain
.a
(c) Annual requirement of an item is 2400 units. Each item costs the company
cost is
<
6. The
manufacturer offers discount of 5 %o if 500 or more quantities are purchased. The ordering
is 16%.
II
owin g:
(i) Inspection & quality control; (iD Producer & consumer risks.
a capability of a lathe used in turning a shaft to a diarneter of 23.75 + 0.1
mmz sarnple
of 6 consecutive pieces was taken each day for 8 days. The diameters of these sharts are as
given below:
f'day
23.77 23.80
^flil z
t qqy
j*
day
4'n
doy
5'' day
23.75 23.78 23.78 23.77 23.76 23.79
7^ day
23.76 23.78 23.75 23.76
23.81
8" day
23.76 23.79 23.77 23.72 23.78 23.78
23.80 23.78
23.t8
23.73 23.76 23.75
23.76 23.70
23.81
23.77
23.80
Construct the X and R chart and find out the process capability for the machine.
(c) What is meant by single sampling plan? Explain the Operating Characteristic curve for
single sampling plan.
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