Pumps for the Mining and Mineral Processing Industries

Performance Proven for Over 150 Years...

Where it counts - on the job.
At ITT Industries we know the vital role that mining and mineral processing plays in the world economy. Thats because weve been a part of the success and a leading partner in solving the problems of these industries for well over 100 years. We have been there with you all the way designing and manufacturing slurry and process pumps. Our long proud history in the mining and minerals processing industries includes companies that are part of ITT Industries such as: Allis-Chalmers Established in 1861, A-C Pump has been a leader in the mining industry with many firsts including the development of the RL rubber lined pump in 1921 and the development of the expeller for dynamic sealing. Goulds Pumps Established in 1848, Goulds over the years has grown into one of the worlds premier pump companies and a leading supplier of water, process, and slurry pumps to the mining and mineral processing industry. Goyne Pumps Established in 1881, Goyne became one of the leading suppliers of slurry and mine dewatering pumps for the coal industry. Today, ITT Industries produces the widest range of pumps for the mining and mineral processing industry of any pump manufacturer in the world; elastomer-lined and hard-metal slurry pumps, vertical turbine pumps, ANSI and end suction process pumps, submersible and cantilever pumps, water supply and wastewater treatment pumps, magnetic drive pumps, API and boiler feed pumps, and UL/FM approved fire pumps. If youre looking for a dependable partner in the ongoing challenge to keep the mining and mineral processing industry profitable under ever-increasing competitive and changing conditions, take a look at the following products. They cover the extensive range of pumps that ITT Industries offers for your industry. Simply stated, ITT Industries designs and builds the highest quality pumps and provides the most complete service and value in the industry today, and is committed to meeting your every pumping requirement.

Pumping Engine (Circa 1889)

First rubber-lined pumps (Circa 1921)

Hard metal slurry pump (Circa 1959)

ITT Industries. Everything you need - and more! A-C PUMP GOULDS PUMPS
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Mining & Mineral Processing Pump Selection Chartg plays in the world
Goulds makes the widest range of pumps in the industry pumps to handle virtually any service. This selection chart is designed to help you find and specify the best pump for your service.
Ideally Suited for Service Indicated. Visit www.gouldspumps.com for additional information.
Nature of Pumpage Pump Category Goulds Model Pump Type Control Solutions PumpSmart PRO Services ALL 3196 LF 3196 HT3196 CV3196 3796 3996 ANSI 3296EZMAG Process 3298 SP3298 V3298 3299 3198 NM3196 IC ISO ICB Process ICP ICM ICMP 3175 Large 3180 / 3185 Process 3181 / 3186 3700 / 3710 API 3910 Process 3620 3640 3400 Series 3316 Double Suction 3355 and 3310H Multi Stage 3935 3335 3600 AF HS JC Abrasive Slurry CW and CWX Solids Handling RX 5500 SRL 3171 CV3171 NM3171 Trash Hog Sump VHS VJC 5150 HSU HSUL JCU VIT Vertical Turbine VIC VIS NSW Waste handling NSX Non-Clog NSY NSS, WSY ALL ALL ANSI Chemical Process Low Flow ANSI Process ANSI High Temperature Process Non-Clog Process ANSI Self Priming Process ANSI In-Line Process ANSI Metallic Sealless Process ANSI Tefzel Lined Sealess ANSI Tefzel Lined Sealless Self Priming ANSI Vetical In-Line Tefzel Lined Sealless ANSI PFA Teflon Lined Sealless ANSI PFA Teflon Lined Process ANSI FRP Process ISO Chemical Process Close Coupled ISO Process ISO High Temperature ISO Process ISO Metallic Sealless ISO Metallic High Temperature Sealless Large Process Large Process High Temperature Large Process API-610 Process API-610 In-Line Process High Temperature Double Suction High Temperature Two-Stage Single Stage Double Suction Two-Stage Multi-Stage High Pressure Multi-Stage Diffuser Type Multi-Stage Diffuser Type Multi-Stage Heavy Duty High Pressure Multi-Stage Axial Flow Recessed Impeller Solids Handing Abrasive Slurry Back Pull-Out Heavy Duty Slurry Back Pull-Out Heavy Duty Slurry Side Suction Heavy Duty Slurry Severe Duty Abrasive Slurry Rubber-Lined Abrasive Slurry Vertical Sump and process Non-Clog Vertical Sump and Process FRP Vertical Sump and Process Solids Handling Self Priming Recessed Impeller Vertical Cantilever Abrasive Slurry Vertical Cantilever Heavy Duty Slurry Vertical Cantilever Recessed Impeller Solids Handling Sub. Recessed Impeller Non-Clog Submersible Abrasive Slurry Submersible Vertical Turbine Vertical Can Type Turbine Vertical Submersible Turbine Non-Clog Solids Handling Non-Clog Shearpeller, Solids Handling Non-Clog Mixed Flow Large Capacity Non-Clog Corrosive High Temp.
Above 250F (120C)

Abrasive

Solids Non-Abrasive Fibrous/Stringy Large Solids

Repair and Service of all Rotating Equipment Types and Manufacture

*TEFZEL and TEFLON are registered trademarks for fluorpolymer resins. Films and fibers made by DuPont.

Heavy Duty Elastomer-Lined Slurry Pumps

Sizes: 2 to 20 (50mm-500mm) Flows to: 20,000 GPM (4542 m3/hr) Heads to: 164 feet (50m) Solids to: 14 (6.4mm) Temperatures to: 250F (121C)

SRL

SRL-C

2 4 6 3

7 8

1 Five discharge positions are available to 2

suit most piping arrangements. Wide range of natural and synthetic elastomers are available. Ceramic composite wear plates available for extreme service conditions. Metal impellers available in HC600 hardened chrome iron and alloys. Unique SHEARPELLER impeller available for froth slurries. Pressure molded bolt-in liners are bonded to skeleton for easy field replacement. Larger sizes utilize unique hybrid design which resists collapse and aids in handling. Packed box provided with full and weep flush arrangement for seal water supply. 316SS split gland is standard. Detachable stuffing box available in wide range of materials to suit most applications and accommodate most mechanical seals.
HEAD (FEET) 200 150

6 800BHN hard-coated shaft sleeve are

standard for maximum life. Special alloys available. 7 Rigid, short shaft with labyrinth grease packed seals offer maximum bearing protection, minimum shaft deflection, reliability, ease of maintenance and long life. 8 Axially adjustable bearing cartridge to maintain proper impeller-suction wearplate clearance for maximum efficiency. 9 High pressure casings available for series operation.

Shearpeller The SRL/SRL-C pump is typically applied on slurries that contain solids that are round in shape and up to 1/4 (6.4mm) in diameter. A wide variety of elastomers are available for handling slurries containing chemicals or hydrocarbons. Special synthetic elastomers make the SRL/SRL-C suitable for handling slurries containing chemicals or hydrocarbons where natural rubber may not be suitable.

HEAD (METERS) 60 50 40 30 25 20 15 10 6 5 4 3

10x8x21 SRL-

12x10x25 SRL-

3x3x10 S

40 30 20

10 70 80 100 150 200 300 400 500 600 800 1000 1500 2000 3000 4000 5000 6000 7000 8000 10000 15000 20000 30000 6000

2x2x10

3x3x10 S

CAPACITY (USGPM)
25 50 100 200 300 400 500 1000

14x12x29 SR

2000 3000 4000

CAPACITY (M3/HR)

16x14x34 SR L-C

5x4x14 SRLC 5x5x14 SRL

6x6x15 SRL

8x6x18 SRL-

20x18x40 SRL-C

100 90 80 70 60 50

RL-C

SRL

RL

L-C

Severe Duty Elastomer-Lined Slurry Pumps

SRL-XT
8 3 1 5 6 7 Sizes: 6 to 14 (150mm 350mm) Flows to: 10,000 GPM (2,271 m3/hr) Heads to: 140 feet (42m) Solids to: 12+ (12.7mm) Temperatures to: 212F (100C)

1 Extra thick rubber linings for handling 2 3 4

coarser materials and extended wear life. Elastomers are molded to skeletons for rigidity and accurate fit. Bolted in liners provide quick, easy field replacement with minimum downtime. Suction wearplate removal is fast and easy no need to split the casing. Ceramic composite wear plates are available for extended life in severe conditions. 800BHN hard-coated shaft sleeve are standard for maximum life. Special alloys available.

6 Axially adjustable bearing cartridge to

maintain proper clearance for maximum efficiency and wear life. Oil Lubricated as standard. Heavy duty shaft and bearings with labyrinth grease packed seals provides minimum shaft deflection, and assures maximum bearing life and power end reliability. 7 Five discharge positions available to suit most piping arrangements. 8 Tongue and groove fit between casing halves assures positive locking of liner into casing.

Ceramic composite Wearplate

HEAD HEAD (METERS) (FEET) 60 200 50 150 40 30 20 100

T
6x 6x 21 SR L-X T

RL-

x25 S

30 20 5 10 1000 1500 2000

3000

4000

10x

10

6000

14x 12x 36

8x8

10x

28

50

SR

L-X

70

CAPACITY (USGPM)
250 300 400 500 750 1000 1500 2000

3000

4000

7000

Extra-thick linerup to three times conventional thickness for very severe and abrasive applications. The SRL-XT pump has been specifically designed to handle extra-coarse slurries. The extra thick rubber linings coupled with the large diameter, low rotational speed impellers makes this the ideal pump for SAG and ball mill discharge, primary cyclone feed and other extremely abrasive applications. The SRL-XT has proven to have superior wear life compared to hard metal pumps and conventional rubber lined pumps. The replaceable rubber liners are less expensive and last longer than hard metal, thus mill operating cost are dramatically reduced with the SRL-XT.
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SR L-X T

XT

8000

20000

10000

15000

CAPACITY (M3/HR)

30000

Severe Duty Hard Metal Slurry Pumps

Sizes: 1.5 to 12 (38mm to 300mm) Capacities to: 17,000 GPM (3861 m3/hr) Heads to: 400 feet (122m) Pressures to: 500 PSIG (3448 kPa) Solids to: 5 inches (127mm) Temperatures to: 250F (121C)

5500
5 1 2 4

6 7

1 Dead set heavy duty bearings. No shims,

adjusting rings or springs. 50,000 hr B10 life. Oil lubrication standard. 2 Extra heavy duty shaftlong bearing span and large diameters reduce shaft deflection, extend bearing and packing life. Ideally suited for mounting large motors overhead. 3 Large diameter impeller provides higher heads at lower operating speeds. 4 Extra thick wall sections in high wear areas for maximum life. The Goulds Model 5500 is built to handle the toughest abrasive slurry services. It is designed to provide many years of service under the severest of operating conditions.
500

5 Knock-off deflector protects bearings

and facilitates threaded impeller removal. Means less maintenance time, lower maintenance costs. 6 External impeller adjustment facilitates maintenance of original hydraulic performance. Up to 8 inches of axial adjustment extends useful life parts and allows easy access to impeller for maintenance. 7 Free standing pump eliminates bedplate and the need for special foundation, providing safe installation at greatly reduced costs.

CAPACITYm3/h
12 15 400 300 200 20 30 50 75 100 150 200 300 400 600 800 1000 1500 2000 3000 4000 150 3x4-18 3x4-18 HP 3x4-17 3x4-12S 4x6-29 4x6-29 HP 4x6-21 4x6-21 HP 6x6-22 8x10-29 4x6-12S 6x8-26 6x8-26 HP 10x12-34 12x14-38 120 100 80 60 50 40 100 80 4x6-15 60 40 12x14-29 8x10-21 20 15 10 1.5x2-12S 2x3-12S 3x4-12 30

The 5500 is the first choice for tough abrasive slurry applications. Primary metalsball mill discharge, SAG mill discharge, tailings, cyclone feed. Coal preparationheavy media, hydrocyclone, cyclone feed, thickener underflow. Non-metallic mining-clay slurries, phosphate slurries, soda ash, potash. Sand and gravelsand and aggregate slurries, tailings. Generalfoundry sand, plant waste, mill scale, sand slurries, lime slurries, ash slurries. AluminaBall Mill Discharge, Injection, Seed Pumps, Bauxite Blow-Off, Hydrate, Underflow, Red Mud.
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20 6x8-19 6x6-18 10 50 100 200 300 400 500 700 1000 2000 5000 10000 20000 5 10x12-25

CAPACITYGALLONS PER MINUTE

TOTAL HEADMETERS

TOTAL HEADFEET

Abrasives / Solids Handling Pumps

HS
Hydro-Solids Features fully recessed non-clog impeller. Ideal for handling sludges and slurries containing large solids, entrained air, fibrous material, corrosives and abrasives.

7 Sizes Capacities to: 7,000 GPM (1,590 m3/h) Heads to: 140 feet (43m) Temperatures to: 200F (93C) Pressures to: 100 PSIG (690 kPa) Solids to: 10 inches (254mm) Materials: Cast Iron, HC600, 316SS, CD4MCu, and other Alloys

JC

Abrasive Slurry Ideal for abrasive and/or corrosive slurry services. Designed for ease of maintenance and long hours of operation. It is perfect for handling sludge, clay slurries, lime mud and services where process pumps are not up to the task. The JC is available in a wide variety of configurations and materials.

15 Sizes Capacities to: 7,000 GPM (1,600 m3/h) Heads to: 240 feet (73m) Temperatures to: 250F (120C) Pressures to: 150 PSIG (1,034 kPa) Solids to: 2.25 inches (57mm) Materials: Cast Iron, HC600, 316SS, CD4MCu, and other Alloys

CW/CWX

Heavy Duty Slurry The CW is designed to efficiently pump liquids with abrasive solids in suspension. With its back pullout design and wear parts made of HC600 hardened chrome iron, the CW/CWX provides ease of maintenance along with superior wear life and performance in all types of slurry applications. The CWX with ShearpellerTM has air, froth and solids handling capabilities superior to conventional designs. Severe Duty Side Suction Slurry Specifically designed for economical handling of abrasive slurries at high heads and low speeds. The RXs unique side suction design provides very low stuffing box pressure for minimal flush water and pressure along with easy access to wear components without disturbing piping. These pumps have gained unparalleled acceptance in mineral processing because of their reliability and ease of maintenance.

11 Sizes Capacities to: 13,000 GPM (2,950 m3/h) Heads to: 300 feet (90m) Temperatures to: 250F (120C) Solids to: 5 inches (127mm) Materials: HC600 Only

RX

8 Sizes Capacities to: 3,7000 GPM (840 m3/h) Heads to: 325 feet (100m) Temperatures to: 250F (120C) Pressures to: 200 PSIG (1,380 kPa) Solids to: 2.875 inches (73mm) Materials: HC600
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Double Suction Pumps

Sizes to: 78 (1980mm) Flows to: 225,000 GPM (51,098 m3/hr) Heads to: 850 feet (244m) Temperatures to: 350F (117C)

3400 Series
3 9 6 2

10 11 4 7 8 1

1 Large inlet areas assure smooth flow to 2 3

impeller inlets for efficient, quiet operation. Stuffing box bushing protects casing from wear. Easily replaceable. Secured with double lock in lower half casing. Double suction impeller minimizes axial thrust. Highly efficient for smooth vibration free operation. Staggered vanes with center shroud available on some sizes. Dual volute design has cutwaters 180 apart to provide opposing radial forces, reducing radial loads on bearings and minimizing shaft deflection. Permits smooth, trouble-free operation over a wide range of flow rates. Heavy duty shaft is designed to reduce deflection. Renewable shaft sleeves protect shaft from pumpage. Threaded sections removed from stress areas. High thrust capability...spherical roller bearings or double row ball thrust bearings handle unexpected thrusts. Secured with locknut and washer. Ring oil lubrication standard.

7 Renewable case wearing rings permit easy

maintenance of proper running clearances. Double lock in lower half casing to prevent rotation. Hooked (shrouded) configuration to guide flow into impeller eye and decrease recirculation reduces NPSH required and improves efficiency. Heavy casing walls are designed to withstand pressure extremes. Rugged design resists external forces and vibrations. Both suction and discharge connections in lower half casing. Removal of upper half casing permits inspection, maintenance and removal of the complete rotating element without disturbing piping or driver. Renewable impeller wearing rings allow for proper maintenance of running clearances. Locked into impeller with stainless steel set screws. Positive liquid sealingBuna-O rings in controlled compression protect shaft and threaded areas from pumpage or confined corrosive attack. Standard labyrinth protection on all models optimizes the bearing environment for extended pump life.

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Because of their low thrust loads, ease of piping, small footprint, and reliability horizontally split case pumps have always been used in services such as cooling water, quench water, spray water and cold well. Now however with more mineral recovery being accomplished by chemical methods these pumps are being applied in services such as pregnant leach solution, rich electrolyte, lean electrolyte, and raffinate. ITTs ability to furnish an industrial grade split case product out of various metallurgies makes us ideal for these services.

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Process Pumps
3298
Magnetic Drive ANSI Lined Designed to handle moderate to severe corrosives with or without solids. Sealless design provides effective alternative to pumps with mechanical seal problems. Thick TEFZEL linings for extended pump life.

15 Sizes Capacities to: 320 GPM (270 m3/h) Heads to: 460 feet (129m) Temperatures to: 250F (121C) Pressures to: 225 PSIG (1551 kPa) Lining Material: Tefzel (ETFE)

3196

ANSI Process The original ANSI pump that has become the industry standard. Available with wide range of ANSI PLUSTM features for handling difficult applications. X-Series power ends provide standard features for improved bearing and mechanical seal life.

29 Sizes - Capacities to: 6,000 GPM (1,364 m3/h) Heads to: 730 feet (222m) Temperatures to: 500F (260C) Pressures to: 375 PSIG (2586 kPa) Materials: Ductile Iron, 316SS, CD4MCu, Alloy 20, Monel, Nickel, Hastelloy B and C, Titanium

IC

ISO Process This series is designed in accordance with ISO 5199 and ISO 2858, making it ideal for worldwide mineral processing applications. IC pumps are fitted with a patented Cyclone Seal Chamber design proven to provide the optimum sealing environment for extended mechanical seal life. Large Process Ideal for Liquor, and process applications in mineral processing. The 3180/3185 was designed for maximum efficiency, excellent hydraulic coverage, extreme ease of maintenance, and mechanical reliability for the toughest process services. Available with open or enclosed impellers.

34 Sizes - Capacities to: 1,980 GPM (450 m3/h) Heads to: 482 feet (150m) Temperatures from: -40F to 350F (-40C to 177C) Pressures to: 235 PSIG (16 bar) Materials: Ductile Iron, 316SS, Duplex Stainless, Alloy 20, Hastelloy C and Titanium

3180 / 3185

33 Sizes Capacities to: 26,000 GPM (6,000 m3/h) Heads to: 410 feet (125m) Temperatures to: 446F (230C) Pressures to: 232 PSIG (1,600 kPa) Materials: All Iron / 316SS Trim, 316SS, 317SS, CD4MCu

AF

Axial Flow Goulds line of axial flow pumps is unmatched in the industry for low head/high capacity pumping requirements...especially when corrosive or abrasive solutions or slurries are involved. Extended service life, mechanical reliability, custom designs and a wide range of materials allow the Model AF to pump practically any liquid.

Sizes from 6 - 66 600 - 1400mm Sizes Capacities to: 200,000 GPM (45,000 m3/h) Heads from: 2ft- 30ft (0.5m - 9m) Temperature to: 600F (315C) Solids to: 9 (225m) Available in virtually ALL Materials
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Vertical Turbine Pumps

Capacities to: 70,000 GPM (15,900 m3/hr) Heads to: 3,500 feet (1067m) Pressures to: 2,500 PSI (175 kg/cm2) Solids to: 2 (50m) Temperatures to: -40F (-40C) to +450F (232C) Pump length to: 1,500 feet (457m)

VIT

1 Vertical solid shaft motors with integral

thrust bearings provide high reliability with minimal vibration for superior seal life. Discharge head design offers flexibility to mount any vertical driver.

2 Flanged adjustable couplings allow for

accurate impeller adjustment. Optional spacer is available when mechanical seals are required.

3 Large access openings offer ease of

maintenance for seals and couplings.

4 Flexibility of sealing methods. Packing or

mechanical seals are offered to match service requirements. External flush or internal recirculation extend seal life.

5 Fabricated discharge heads allow flexibility

to meet existing field piping.

6 Close clearance registered fits are used on

all components to maintain concentric alignment throughout the pump. The Vertical Industrial Turbine (VIT) offers a wide range of capabilities with flexibility of design features. The fabricated discharge head, flanged column and multistage bowl assembly allow this custom designed product to be engineered to meet rigid customer requirements. Availability of high alloy materials throughout and the ability to isolate bearings from harsh pumped liquids make the VIT ideally suited to the mining industry. Services Barren solution pumps Pregnant solution pumps Dewatering pumps Production well pumps Wastewater pumps Make up water pumps Booster pumps

7 Intermediate bearings are spaced to avoid

shaft critical speeds. Optional bearing surfaces are offered to match service environment.

8 Open or enclosed lineshaft designs are

available to maximize bearing life.

9 Impeller options include semi-open or

enclosed design, taperlock or keyed attachment and various wear ring options.

10 Multistage bowl assembly allows alteration

for future pumping conditions. Whole stages can be added in the field, or impellers can be added to empty bowls.

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Sump / Abrasives / Solids Handling Pumps

Trash Hog
Solids Handling Self-Priming Goulds Trash Hog is designed for superior solids handling capabilities, optimum pump performance, and extreme ease of maintenance. Available in a wide variety of materials including HC600 Chrome Iron, the Trash Hog is ideal for a wide range of services such as mine dewatering and wash down sumps. No matter what the service, theres no other pump that compares to the Trash Hog.

Capacities to: 6,000 GPM (1,363 m3/h) Heads to: 140 feet (43m) Temperatures to: 225F (107C) Pressures to: 85 PSIG (586 kPa) Suction Lifts to: 25 feet (7.6m) Spherical solids to: 3 inches (76mm) Materials: Cast Iron, Stainless Steel, CD4MCu, HC600 Fitted

JCU / HSU / HSUL

Submersible Pumps Designed specifically to handle large solids and abrasive services found in the mining and mineral processing industry. Goulds submersible pumps provide superior wear life, performance, reliability and interchangeability for a wide range of services. From Shaft bottoms, and wash down sumps, to mill scales and coal pile runoff, Goulds has the submersible to handle the service.

Capacities to: 4,000 GPM (910 m3/h) Heads to: 240 feet (73m) Temperatures to: 194F (90C) Solids to: 6 inches (150mm) Materials: Cast Iron, HC600, 316SS, CD4MCu

CV3171

Vertical Sump The CV3171 is a recessed impeller, circular volute type sump pump. Ideal for large solids and shear sensitive fluids. It will pass any solid that will pass through the discharge pipe. Its circular volute minimizes radial loads making this the ideal pump for low flow applications.

Flows to: 13,000 GPM (295 m3/h) Heads to: 230 feet (126m) Temperatures to: 450F (232C) Lengths to: 20 feet (6M) Materials: Cast Iron, CD4MCu, and other Alloys

VHS / VJC / 5150

Vertical Cantilever Available in 3 models, Goulds cantilevers are ideal for a range of tough services. With their seal-less design and no submerged bearings, they provide long, trouble free operation in services such as mine slurry, fly ash, clay, coal, mill scale and wash down sumps.

Flows to: 7,500 GPM (1,700 m3/h) Heads to: 260 feet (79m) Temperatures to: 200F (93C) Solids to: 10 inches Materials: Cast Iron, HC600, 316SS, and other Alloys

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PRO ServicesTM...Extending Equipment Life

Product Repair (all types and brands of rotating equipment)
Service Center Repair Field Service Parts Supply

Reliability Improvement Optimization of Assets

Inventory Management Replacement / Exchange Turnkey Repair / Installation Training

PRO Service Centers: Worldwide...Wherever You Need Us.

Predictive Analysis / Condition Monitoring Root Cause Failure Analysis Pump & System Assessments Upgrades - Mechanical & Hydraulic Maintenance Management / Contract Maintenance Technical Expertise Fast Turnaround Factory Trained Service Personnel Emergency Service - 24 hours/day, 7 days/week Quality ISO and Safety Certified

PUMPSMART
CONTROL SOLUTIONS
Simplicity Reliability & Safety Control
Improved pumping accuracy and repeatability means better process control

Dedicated pump control and protection logic in an easy to use package Longer Pump and Seal life means reduced maintenance and down time

Operating Cost
Variable speed cuts energy cost up to 70%; Reduced maintenance & downtime cuts cost

Flexibility
Control any centrifugal pump up to 700 HP

Visit our website at www.gouldspumps.com

Form BRMINING 6/06

copyright 2006 Goulds Pumps, Incorporated, A subsidiary of ITT Industries, Inc.