NEHS1157 14 November 2012

Tool Operating Manual

i05168264

420-2048 Adjustable C-Frame Assembly

SMCS Code: 0629; 0632; 0738; 4000; 5050; 7000

Caterpillar Products All

Table of Contents
Introduction ........................................................... Literature Information ............................................ Safety Section ................................................... General Information Section ............................. Operation Section ............................................. Maintenance Section ......................................... Safety Section ....................................................... Safety Icon Nomenclature ................................. Personal Protection/Important Information .... Prohibited Action ........................................... Hazard Avoidance ......................................... General Information Section ................................. Introduction ....................................................... Additional Contact Information .......................... Nomenclature ....................................................... Specications ........................................................ Operation Section ................................................. Operation .......................................................... Inspection and Maintenance Section .................... Inspection .......................................................... Maintenance ...................................................... Cleaning ............................................................ Storage .............................................................. Tool Disposal ..................................................... 1 2 2 2 2 2 2 2 2 2 3 3 3 4 4 6 7 7 10 10 10 10 10 10
Illustration 1 Think Safety
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Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance, or repair on this product until you have read and understood the operation, lubrication, maintenance, and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identied by the Safety Alert Symbol and followed by a Signal Word such as DANGER,WARNING, or CAUTION. The Safety Alert WARNING label is shown below. A non-exhaustive list of operations that may cause product damage are identied by NOTICE labels on the product and in this publication.

Introduction
European Union Compliant, CE Marked Important Safety Information

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecied procedures. The information, specications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. When replacement parts are required for this product, Caterpillar recommends using Cat replacement parts or parts with equivalent specications including, but not limited to physical dimensions, type, strength, and material.

Operation Section
The Operation Section is a reference for the new operator and a refresher for the experienced operator. Photographs and illustrations guide the operator through correct procedures for using the tool group. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and tool capabilities.

Maintenance Section
The Maintenance Section is a guide to tool inspection, cleaning, storage, and tool disposal.

Safety Section
Safety Icon Nomenclature
Personal Protection/Important Information

Literature Information
This manual contains safety information, operation instructions, and maintenance information and should be stored with the tool group. Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication. Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.

Illustration 2 Personal Protection/Important Information

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Safety Section
The Safety Section lists basic safety precautions. Read and understand the basic precautions listed in the Safety Section before operating or performing maintenance and repair on this service tool.

Prohibited Action Do not drill

General Information Section

The General Information Section describes tooling functions and features. This section provides useful information on individual parts, additional tooling, and resources.

Do not weld

Hazard Avoidance Crushing Hazard (body)

General Information Section

Introduction

Crushing Hazard (foot)

Crushing Hazard (hand)

Pinch Point

Working Load Limit (WLL) mark Do not use lifting device unless load identication (WLL) markings are legible. Safety Alert Do not use C-Frame lifting device for anything other than the intended purpose.

Illustration 3 420-2048 Adjustable C-Frame Assembly Lifting Device (A) Expanded (B) Contracted

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The 420-2048 Adjustable C-Frame Assembly is a C-Style lifting device. The tool is used to remove and install various pumps and motors, nal drives, and other wide variety of components. It is used with a suitable hoist or lifting device and is adjustable in horizontal and vertical directions. The following features provide maximum versatility:

Vertical tube adjusts to different lengths. Two bolts,

with nuts and washers lock the tube at the desired vertical position.

 Vertical adjustments are made manually by

detaching nuts and bolts, sliding inner tube to desired location, and tightening the bolts and nuts. horizontal directions. wrench.

Nomenclature

Top and bottom horizontal tubes are adjustable in Horizontal adjustments are made using a 7/8" Internal ACME threaded rods in both of the

horizontal tubes adjust extension arms to achieve center of gravity, even under a load.

Note: For additional information on specic applications, refer to the appropriate service manual.

Additional Contact Information

For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at: USA: 1-800-542-8665, Option 1 International: 1-309-578-7372 Email: dealerservicetool_hotline@cat.com

Illustration 4

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Table 1

Item 1 2 3 4 5 6 7 8 9

Part Number 420-2048 - Adjustable C-Frame Assembly 395-1094 - Eyebolt Assembly 0S-1605 - Bolt 3/8 - 24 6V-8183 - Nut, Full 3/8 24 Nut - Full 1/2 - 10

Function

Inner tube (A) slides up and down

Turn bolt to extend/retract horizontal tube (6) Horizontal tube moves in and out

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Working Load Limit (WLL) mark must be legible Hole for lubrication of threaded rod Different locations for bolts to move vertical tubing

Specications

Illustration 5 Table 2

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Tool Specications Condition Expanded (A) Contracted (B) Working Load Limit (WLL) 159 kg (350 lb) 408 kg (900 lb) Size 1647.95 x 736.6 mm (64.9 x 29 in) 1076 x 538.52 mm (42.4 x 21.2 in) Weight 31 kg (68 lb) 31 kg (68 lb)

The dimensions shown in the Tool Specications table are for the vertical length and the horizontal width. The outer-most tubing near the center of the contracted tool (two small spacers that host the bolt and nut for the outer vertical tubing) has a diameter of 69.85 mm (2.75 in).

Note: For more information on setting the extension arms length, refer to the specic Disassembly and Assembly service manual for the component to be lifted.

Operation Section
Operation
Note: The adjustable C-frame assembly weighs 31 kg (68 lb). NOTICE Due to the shape and weight of the tool, use a suitable lifting device or get help when lifting the C-frame assembly.

Illustration 6

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1. Identify the load and weight of the machine component to be lifted. Do not exceed the Working Load Limit (WLL). 2. Make sure that the lifting eyebolt is fully inserted. Tighten to standard torque.

3. After achieving desired length, make sure that bolts are fully inserted and tightened with nuts to standard torque.

Illustration 7

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4. Identify and measure the desired vertical length of the tooling required for the operation and adjust the inner vertical tube at the desired settings before loading the tool onto a suitable hoist or lifting device. Note: The Working Load Limit (WLL) of the tooling changes as the vertical length of the tooling changes. Note: The bolts and nuts used to keep the vertical tubes at the desired lengths should be tightened to standard torque before proceeding to the next step. Note: This step requires the tool to be laying at on the surface or ground.

Illustration 8

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Illustration 9

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5. Attach a suitable hoist or lifting device to the upper eyebolt assembly (2). Note: The Working Load Limit (WLL) of the hoist or lifting device used for this step should be more than the weight of the machine component being lifted and the tooling used to lift it. 6. Refer to the appropriate Disassembly and Assembly service manual for the machine component to be lifted.

7. Turn the hex nuts (5) with a 22.22 mm (7/8 in) hand wrench until the desired horizontal location is achieved. Note: The Working Load Limit (WLL) of the tooling changes as the horizontal length of the tooling changes. Note: Avoid getting trapped between tooling and the machine component. Stay a safe distance away from the tooling and the machine component during the installation and removal of the machine component. Note: Operate the wrench by hand only, and when the tool is in a stable condition.

Inspection and Maintenance Section

Inspection

The tool should be stored in the most stable

position. Store the tool laying at or hanging from appropriate hooks to prevent falling.

Tool Disposal At the end of the operational life of the tool, destroy
the tool and dispose of as scrap.

Illustration 10

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Inspect all welds and check for damaged, cracked,

or bent components. Inspect tooling prior to each use. If damage is found, destroy the tool and dispose of as scrap. Replace damaged tool with new product. identication markings are legible. elongated.

Do not use unless the Working Load Limit (WLL) Do not use if lifting holes in vertical tubes are Do not use if hardware is damaged or missing. Have the tools inspected annually by an approved
dealership inspector.

Maintenance Periodically lubricate the threaded rod using an

appropriate lubricant.

Periodically inspect the threaded holes in the

horizontal tube extension arms. If threads are damaged, destroy the tool, dispose of as scrap, and replace with new product.

Cleaning Clean the tooling with a non-solvent based cleaner. Storage Store the tooling in a clean, dry location to prevent
rust or corrosion. Tooling can be damaged by moisture or high humidity.

Internal threads can also be damaged by moisture

or high humidity. Store the tool indoors in a clean, dry location with the extension arms retracted.

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