PRUSSARMATURENAG Products2011

Listofcontents

Power industry:
Gas turbine Steam boiler installation Steam turbine
Power stations Oil and gas Industry

Oil and gas industry Iron and steel industry

Iron and steel industry Chemical industry

PRUSSTechnicalpresentationDE,02.07.2010Version1.0.1,Benkler
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Powerstations:Gasandsteamgeneratingstation

Powerstations:Gasturbine

Power stations

Productsforpowerstations:Gasturbine
Systempart Gasturbine Component Product Drawin Model gno. Housingmaterial Pipejoint Internalfittings Drive

Gasquickactionstopvalve KG1.1

Passage

Caststeel

Flanges

Tightlyclosing

hydraulic

Gasquickactionstopvalve KG1.2

Passage

Caststeel

Welding

Tightlyclosing

hydraulic

Gaspackage Gasvalvewithquickaction KG1.3 function Passage Caststeel Flanges Tightlyclosing hydraulic

Gasvalvewithquickaction KG1.4 stopfunction

Passage

Caststeel

Welding

Tightlyclosing

hydraulic

Oilquickactionstopvalve Oilpackage

KG2.1

Passage

Caststeel

Flanges

Tightlyclosing

hydraulic

Oilcontrolvalvewithquick KG2.2 actionstopfunction

Passage

Caststeel

Flanges

Tightlyclosing

hydraulic

Deionisedwater package

Deionisedwatercontrol valve

KG3.1

Passage

Caststeel

Flanges

Perforatedcone

hydraulic

PRUSSTechnicalpresentationDE,02.07.2010Version1.0.1,Benkler
5

Systemlayoutofgaspackage

KG1.1Gasquickactionstopvalve
Application: Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Gasturbinesfuelvalve,quickactionstop valve

Model:

Straightthroughtype

Housingmaterial:

Austeniticcaststeel

Pipejoint:

Flanges

Valveconetype:

Slotcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Bellowssealwithdownstreamsafetygland packing

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

Supplyingthefueltothegasburnerofthegas turbine,trippingwhentheturbinetripsin <0.25sec,valvetogetherwiththegascontrol valvebuildsthegaslock

7

KG1.2Gasquickactionstopvalve
Application: Gasandsteamgeneratingstations,steampower stations.

Product:

Gasturbinesfuelvalve,quickactionstopvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Welding

Valveconetype:

Slotcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Bellowssealwithdownstreamsafetygland packing

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:

KG1.1 KG1.2 KG1.3 KG1.4

KG2.1 KG2.2 KG3.1

Supplyingthefueltothegasburnerofthegas turbine,trippingwhentheturbinetripsin <0.25sec,valvetogetherwiththegascontrol valvebuildsthegaslock

8

KG1.3Gasvalvewithquickactionstopfunction
Application: Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Gasturbinesfuelvalve,controlvalvewith quickactionstopfunction

Product:

Model:

Straightthroughtype

Housingmaterial:

Austeniticcaststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Bellowssealwithdownstreamsafetygland packing

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

Supplyingthefueltothegasburnerofthe gasturbine,trippingwhentheturbinetripsin <0,25sec,valvetogetherwiththegas controlvalvebuildsthegaslock

9

KG1.4Gasvalvequickactionstopfunction
Application: Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Gasturbinesfuelvalve,controlvalvewith quickactionstopfunction

Product:

Model:

Straightthroughtype

Housingmaterial:

Austeniticcaststeel

Pipejoint:

Welding

Valveconetype:

Perforatedcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Bellowssealwithdownstreamsafetygland packing

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

Supplyingthefueltothegasburnerofthegas turbine,trippingwhentheturbinetripsin <0.25sec,valvetogetherwiththegascontrol valvebuildsthegaslock

10

Systemlayoutofoilpackage

11

KG2.1Oilquickactionstopvalve
Application: Gasandsteamgenerating stations,steampowerstations, nuclearpowerstations Oilcontrolvalve

Product:

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Flatcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Softmaterialpacking

Drivetype:

Electric,pneumaticorhydraulic

KG1.1 KG1.2 KG1.3 KG1.4

KG2.1 KG2.2 KG3.1

Controlfunctionand/or safetyfunction:

Supplyingtheoilintheoil system
12

K2.2Oilcontrolvalvewithquickactionstopfunction
Application: Gasandsteamgenerating stations,steampowerstations, nuclearpowerstations

Product:

Oilcontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Softmaterialpacking

Drivetype:

Electric,pneumaticorhydraulic

Controlfunctionand/or safetyfunction:
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

Supplyingtheoilintheoil system
13

KG3.1Deionised watercontrolvalve
Application: Gasandsteamgeneratingstations, steampowerstations,nuclear powerstations

Product:

Deionisedwatercontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges Twolevelthrottlesystem,with perforatedbasketandperforated cone Withsoftpacking

Valveconetype:

Valveseatseal:

Spindleseal:

Softmaterialpacking

Drivetype:

Electric,pneumaticorhydraulic

Controlfunctionand/or safetyfunction:
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

Supplyingthedeionisedwaterto thefeedwatersystem
14

Productsforpowerstations:Steamboilerinstallation
Systempart Steamboiler installation Component Burner Product Oilandgascontrolvalve Feedwatercontrolvalve Feedwatercontrolvalve Feedwater Feedwatercontrolvalve Feedwatercontrolvalve Feedwaterstartupcontrolvalve Auxiliarysteamcontrolvalve Boilerstartupcontrolvalve Steamblowoffcontrolvalve Waterinjectionvalve Waterinjectionvalve Waterinjectionvalve Drivingsteamcooler steamreducingvalve Steamconversionvalve Condensatedraincontrolvalve Condensatedraincontrolvalve Drawing no. KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 Model Passage Angletype Passage Passage Passage Passage Passage Angletype Angletype Angletype Passage Passage Passage Passage Passage Passage Passage Angletype Angletype Angletype Angletype Housingmaterial Caststeel Forgedsteel Forgedsteel Forgedsteel Forgedsteel Caststeel Caststeel Forgedsteel Forgedsteel Forgedsteel Forgedsteel Caststeel Forgedsteel Caststeel Caststeel Caststeel Caststeel Forgedsteel Forgedsteel Forgedsteel Forgedsteel Pipejoint Flanges Welding Welding Welding Welding Welding Welding Welding Welding Welding Welding Flanges Flanges Welding Flanges Flanges Flanges Welding Welding Welding Welding Internalfittings Perforatedcage Perforatedcone Perforatedcage 2levelpressure reduction Labyrinthcone 3levelpressure reduction Perforatedcone Perforatedcage Perforatedcage Needle+Perforated cage Labyrinthcone Needle+Slotcage Drivingsteamnozzle Perforatedcone+ Perforatedcage Compressedwater nozzle Perforatedcone Perforatedcone 6levelpressure reduction 4levelpressure reduction 4levelpressure reduction 2levelpressure reduction Drive/Actuator electr.,pneum.,hydr. electr.,pneum.,hydr. Electr. pneum. Electr. Electr. pneum. Electr. hydr. Electr. hydr. electr.,pneum.,hydr. without pneum. pneum. pneum. Electr. hydr. hydr. hydr. hydr.

Steamboiler

HDU Complete:SSvalve+HDUwithcontrolandSSfunction KK4.1 +drivingsteamlockingvalve HDU(Highpressurebypassstationwithdrivingsteam cooler) HDU(Highpressurebypassstationwithdrivingsteam cooler) cooler) KK4.2 KK4.3 KK4.4

Boiler protection

PRUSSTechnicalpresentationDE,02.07.2010Version1.0.1,Benkler HDU(Highpressurebypassstationwithcompressedwater

15

Systemlayout:Steamturbine

16

Systemlayout:Steamboilerwithsteamturbine

1Minimumloadcontrolvalves 2Feedwatercontrolvalves 3Levelcontrolvalves 4Steampressurereducingvalves 5Spraywatervalves 6Spraywatervalves 7HPbypassstations 8Reheatersafetyvalves 9LPbypassstations 10Singleseatcontrolvalveglobetype 11Preheaterprotectionsystem

17

KK1.1Oilandgascontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Steampowerstations,industrial powerstations, fuelsupply

Product:

Oilvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Parabolicdisc

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Electric,pneumaticorhydraulic

Controlfunctionand/or safetyfunction:

Controllingthefuelquantity
18

KK2.1Feedwatercontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

Product:

100%Feedwatercontrolvalve

Model:

Angletype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Perforatedcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Electricalactuatordrive

Controlfunctionand/or Controllingthefeedwaterquantity safetyfunction:

19

KK2.2Feedwatercontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

100%Feedwatercontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Electricalactuatordrive

Controlfunctionand/or safetyfunction:

Controllingthefeedwaterquantity
20

KK2.3Feedwatercontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

Product:

100%Feedwatercontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Twolevelthrottlesystem,with perforatedbasketandlabyrinthcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Pneumaticpistondrive

Controlfunctionand/or Controllingthefeedwaterquantity safetyfunction:

21

KK2.4Feedwatercontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations Combined Startup and full load Feedwater control valve

Product:

Model:

Straightthrough type

Housingmaterial:

Forged steel

Pipejoint:

Welding

Valveconetype:

Multistagethrottlesystem,with perforatedbasketandlabyrinthcone

Valveseatseal:

Metallic

Spindleseal:

Glandwith graphite packing

Drivetype:

Electrical actuator drive

Controlfunctionand/or safetyfunction:

Controllingthe feedwater flow /level in boiler drum.

22

KK2.5Feedwaterstartupcontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

040%Feedwater control valve

Model:

Straightthrough type

Housingmaterial:

Caststeel

Pipejoint:

Welding Multistagethrottlesystem,with perforatedbasket,labyrinthconeandseat basket Metallic

Valveconetype:

Valveseatseal:

Spindleseal:

Glandwithgraphitepackingin "Lifeloading design"

Drivetype:

Electrical actuator drive

Controlfunctionand/or safetyfunction:

Controllingthe feedwater quantity

23

KK3.1Auxiliarysteamcontrolvalve
KK1.1

Application:
KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations Auxiliarysteamcontrolvalve Steamturbineslockingsteamvalve Pressurecontrolvalveforfeedwater tank Straightthroughtype

Product:

Model:

Housingmaterial:

Caststeel

Pipejoint:

Welding

Valveconetype:

Perforatedcone

Valveseatseal:
KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Pneumaticactuatordrive Constantlycheckthesteampressurein thesteamnetwork,supplylocking steamtothelabyrinthsealingsofthe steamturbine,constantlycheckthe pressureinthefeedwatertank

24

Controlfunctionand/or safetyfunction:

KK3.2Boilerstartupcontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Boilerstartupvalve

Model:

Angletype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Parabolicdisc

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Electricalactuatordrive

Controlfunctionand/or safetyfunction:

Dissipationofwetsteam,saturatedsteam andsuperheatedsteamatthetimeof boilerstart

25

KK3.3Steamblowoffcontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

Product:

Blowoffsafetyvalveforsteamreheater

Model:

Angletype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Lockingcone(mountedinawobbling/ tumblingmanner)

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Hydraulicpistondrive Blowoffofthepressureinthereheater exceedsthemaximumrange.

26

Controlfunctionand/or safetyfunction:

KK3.4Waterinjectionvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

Product:

Waterinjectionvalve

Model:

Angletype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,with perforatedbasketandneedlecone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Electricalactuatordrive

Controlfunctionand/or safetyfunction:

Controllingthesteamtemperature
27

KK3.5Waterinjectionvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Waterinjectionvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Needlecone

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Electric,pneumaticorhydraulic

Controlfunctionand/or safetyfunction:

Controllingthesteamtemperature
28

KK3.6Waterinjectionvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Waterinjectionvalve

Model:

Straightthroughtype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,withperforated basketandlabyrinthcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:

Controllingthesteamtemperature
29

KK3.7Atomizing steam desuperheater

KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclear powerstations

Product:

Atomizing steam desuperheater

Model:

Straightthrough type

Housingmaterial:

Forged steel

Pipejoint:

Flanges

Valveconetype:

Atomizing steam desuperheater nozzle

Valveseatseal:

Spindleseal:

Drivetype:

Controlfunctionand /or safetyfunction:

Controllingthesteamtemperature
30

KK3.8Steamreducingvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

Product:

Steamreducingvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,with perforatedbasketandperforatedcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:

Controllingthesteampressureinthe steamnetworks
31

KK3.9Steam conversion valve

KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Steamconversionvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Multilevelthrottlesystem,with perforatedbasketandperforatedcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:

Controllingthesteampressureinthe steamnetworks
32

KK3.10Condensatedraincontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Condensatecontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:

Dissipationofcondensatequantitiesinthe steamnetworks
33

KK3.11Condensatedraincontrolvalve
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steampower stations,nuclearpowerstations

Product:

Condensatecontrolvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcone

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Electricalactuatordrive

Controlfunctionand/or safetyfunction:

Dissipationofcondensatequantitiesinthesteam networks
34

KK4.1Lowpressurebypassstation,completeincl.shutoffvalve
KK1.1

Application:
KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Lowpressurebypassstation(LPBypass) withatomizingsteambledbefore pressurereduction,withatomizingsteam stopvalve,withdesuperheater,with weldedsteamquickactionstopvalve Angletype

Product:

Model:

Housingmaterial:

Forged steel

Pipejoint:
KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Welding Multilevelthrottlesystem,with perforatedcone,3perforatedbasketsand 2perforateddiscs Metallic

Valveconetype:

Valveseatseal:

Spindleseal:

Glandwith graphite packing

Drivetype:

Hydraulic actuator drive

Controlfunctionand/or safetyfunction:

Dissipationofthesteamquantityatthe timeofboilerstartup,dissipationofsteam atthetimeoftrippingoftheturbine.

35

KK4.2Highpressurebypassstationwithatomizingsteamdesuperheater
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steampower stations,nuclearpowerstations

Product:

Highpressurebypassstation(HDU)withinbuilt atomizingsteambleeding,desuperheater

Model:

Angletype

Housingmaterial:

Forged steel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,withperforatedcone and3perforatedbaskets

Valveseatseal:

Metallic

Spindleseal:

Glandwith graphite packing

Drivetype:

Hydraulic actuator drive

Controlfunctionand/or safetyfunction:

Dissipationofthesteamquantityatboiler startup,dissipationofsteamatboiler/turbine trip.Boileroverpressureprotection.

36

KK4.3HighpressurebypassstationActuator/springassembly
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Highpressurebypassstation(HDU)with inbuiltatomizingsteamdesuperheater.

Product:

Model:

Angletype

Housingmaterial:

Forgedsteel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,with perforatedconeand3perforatedbaskets

Valveseatseal:

Metallic

Spindleseal:
KK3.10 KK3.11

Glandwithgraphitepacking

Drivetype:
KK4.1 KK4.2 KK4.3 KK4.4

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:

Dissipationofthesteamquantityatboiler startup,dissipationofsteamatboiler/ turbinetrip.Boileroverpressure protection.

37

KK4.4Highpressurebypassstationwithpressurizeddesuperheater
KK1.1 KK2.1 KK2.2 KK2.3 KK2.4 KK2.5 KK3.1 KK3.2 KK3.3 KK3.4 KK3.5 KK3.6 KK3.7 KK3.8 KK3.9 KK3.10 KK3.11 KK4.1 KK4.2 KK4.3 KK4.4

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

Product:

Highpressurebypassstation(HDU)with pressurizeddesuperheater.

Model:

Angletype

Housingmaterial:

Forged steel

Pipejoint:

Welding

Valveconetype:

Multilevelthrottlesystem,withperforated coneandseatbasket

Valveseatseal:

Metallic

Spindleseal:

Glandwith graphite packing

Drivetype:

Pneumatic actuator drive

Controlfunctionand/or safetyfunction:

Dissipationofthesteamquantityatboiler startup,dissipationofsteamatboiler/turbine trip.Boileroverpressureprotection.

38

Powerstations:Steamturbine

39

Productsforpowerstations:Steamturbine
Systempart Component Product Drawing Model no. Housingmaterial Pipejoint Internalfittings Drive/ Actuator

SteamTurbine Turbineinlet

Steamquickactionstopvalve

KD1.1

Passage

Caststeel

Welding/Fl.

Lockingcone

hydr.

Turbineinletcontrolvalve(directimpactofthebladerows) KD1.2

Angletype Caststeel

FL./welding

Perforatedcage

hydr.

Bleeding

Turbinebleedvalve,steamsupplyvalve

KD2.3

Passage

Caststeel

Flanges

Perforatedcage

hydr. electr., pneum., hydr. hydr.

Shaftseal

Sealingsteamcontrolvalve

KD3.1

Passage

Caststeel

Flanges

Perforatedcage

TurbineProtection HD quickopeningvalve(bypassstation)

KD4.1

Angletype Forgedsteel

Welding

Lockingcone

HD quickopeningvalve(bypassstation)

KD4.2

Passage

Caststeel

Welding

Lockingcone

hydr.

HD quickopeningvalve(bypassstation)

KD4.3

Passage

Caststeel

Welding

Lockingcone

hydr.

HDbypassstation(internaldrivingsteamextractionand1 KD4.4 cooler) HDbypassstation(internaldrivingsteamextraction+2to3 KD4.5 coolers) HDbypassstation(externaldrivingsteamextraction+2 coolers+drivingsteamstopvalve)

Angletype Forgedsteel

Welding

6levelpressure reduction 6levelpressure reduction 6levelpressure reduction 6levelpressure reduction 6levelpressure reduction

hydr.

Angletype Forgedsteel

Welding

hydr.

KD4.6

Angletype Forgedsteel

Welding

hydr.

HDbypass station (integralcooler)

KD4.7

Angletype Caststeel

Welding

hydr.

NDbypass station (integralcooler)

KD4.8

Angletype Caststeel

Welding

hydr.
40

KD1.1 Steamquickactionstopvalve
KD1.1

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

KD1.2

Product:
KD2.3

Stopvalveinfrontofturbineinlet

Model:
KD3.1

Straightthroughtype

Housingmaterial:
KD4.1

Caststeel

KD4.2

Pipejoint:

Weldingends/Flange

KD4.3

Valveconetype:

FlatSeatPlug(Thigth closing)

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:

Glandwith graphite packing

KD4.6

Drivetype:

Hydraulic actuator drive

KD4.7

Controlfunctionand/or safetyfunction:
KD4.8

Quickclosingwhenturbinetrips

41

KD2.3Turbineinletcontrolvalve(directimpactofthebladerows)
KD1.1

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations

KD1.2

Product:
KD2.3

Steamturbineinletvalvewith2fusionoutlets for2bladerows

Model:
KD3.1

Angletype

KD4.1

Housingmaterial:

Caststeel

KD4.2

Pipejoint:

Weldingends/Flange

KD4.3

Valveconetype:

Perforated cage /control piston

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

Glandwith graphite packing

Drivetype:
KD4.7

Hydraulic actuator drive

KD4.8

Controlfunctionand/or safetyfunction:

Controllingthesteamquantitysuppliedtothe turbine Quickclosingwhenturbinetrips

42

KD3.1 Turbinebleedvalve,steamsupplyvalve
KD1.1

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations Turbinebleedvalve Steamsupplyvalve

KD1.2

Product:
KD2.3

Model:
KD3.1

Straightthroughtype

Housingmaterial:
KD4.1

Caststeel

Pipejoint:
KD4.2

Flanges

KD4.3

Valveconetype:

Perforatedcage

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:

Glandwithgraphitepacking

KD4.6

Drivetype:

Hydraulicactuatordrive

KD4.7

Controlfunctionand/or safetyfunction:

KD4.8
43

KD3.1Sealingsteamcontrolvalve
KD1.1

Application:

Steampowerstations,industrial powerstations, fuelsupply

KD1.2

Product:
KD2.3

Oilvalve

Model:
KD3.1

Straightthroughtype

KD4.1

Housingmaterial:

Caststeel

KD4.2

Pipejoint:

Flanges

KD4.3

Valveconetype:

Parabolicdisc

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

GlandwithVpacking

Drivetype:
KD4.7

Electric,pneumaticorhydraulic

KD4.8

Controlfunctionand/or safetyfunction:

Controllingthefuelquantity
44

KD4.1Highpressurequickactionstopvalve
KD1.1

Application:

Gasandsteamgeneratingstations, steampowerstations,nuclearpower stations

KD1.2

Product:
KD2.3

Steamquickactionstopvalve

Model:
KD3.1

Angletype

KD4.1

Housingmaterial:

Forgedsteel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

Openclosecone(mountedinawobbling /tumblingmanner)

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

Glandwithgraphitepacking

Drivetype:
KD4.7

Hydraulicactuatordrive

KD4.8

Controlfunctionand/or safetyfunction:

Lockingin<0.2sec.
45

KD4.2Highpressurequickopeningvalve
KD1.1

Application:

Bypassstation

KD1.2

Product:
KD2.3

Highpressurequickopeningvalve

Model:
KD3.1

Straightthroughtype

KD4.1

Housingmaterial:

Caststeel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

Flatseat /tight closing

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

Glandwithgraphitepacking

Drivetype:
KD4.7

Hydraulicactuatordrive

KD4.8

Controlfunctionand/or safetyfunction:

Quickopeningwhentheturbinetrips
46

KD4.3Lowpressurequickopeningvalve
KD1.1

Application:

Bypassstation

KD1.2

Product:
KD2.3

Highpressurequickopeningvalve

Model:
KD3.1

Straightthroughtype

KD4.1

Housingmaterial:

Caststeel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

Lockingcone

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

Glandwithgraphitepacking

Drivetype:
KD4.7

Hydraulicactuatordrive

KD4.8

Controlfunctionand/or Quickopeningwhentheturbinetrips safetyfunction:

47

KD4.4Highpressurebypassstation(internalatomizingsteamextractionand 13desuperheaters)
KD1.1

Application:

Gasandsteamgeneratingstations,steampower stations,nuclearpowerstations

KD1.2

Product:
KD2.3

Turbinebypassstationwithinbuiltatomizing steamextractionanddesuperheater

Model:
KD3.1

Angletype

Housingmaterial:
KD4.1

Forged steel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

Multilevelthrottlesystem,withseatbasket, perforatedconeand3perforatedbaskets

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:

Glandwith graphite packing

KD4.6

Drivetype:
KD4.7

Hydraulic actuator drive

Controlfunctionand/or safetyfunction:
KD4.8

a)Dissipationofthesteamquantityatthetimeof startupofthe boiler b)Dissipationofthesteamatthetimeofturbine trip 48 c) Controlling the downstream pressure and

KD4.5Highpressurebypassstation(internalatomizingsteamextraction,2to3coolers)
KD1.1

Application:

Gasandsteamgeneratingstations,steampower stations,nuclearpowerstations

KD1.2

Product:
KD2.3

Turbinebypassstationwithinbuiltatomizingsteam extractionand2to3desuperheaters

Model:
KD3.1

Angletype

KD4.1

Housingmaterial:

Forged steel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

Multilevelthrottlesystem,withseatbasket, perforatedconeand3perforatedbaskets

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:
KD4.6

Glandwith graphite packing

Drivetype:
KD4.7

Hydraulic actuator drive

KD4.8

a)Dissipationofthesteamquantityatthetimeof Controlfunctionand/or startupoftheboiler safetyfunction: b)Dissipationofthesteamatthetimeofturbinetrip c)Controllingthedownstreampressureand 49 temperature

KD4.6Turbinepressurebypassstation(atomizingsteamextractionfrominlet,2to3coolers)
KD1.1

Application:

Gasandsteamgeneratingstations,steampower stations,nuclearpowerstations Turbinebypassstationwithatomizingsteamextraction beforepressurereduction,withatomizingsteamstop valve,with23desuperheaters. Angletype

KD1.2

Product:
KD2.3

Model:
KD3.1

Housingmaterial:
KD4.1

Forged steel

Pipejoint:
KD4.2

Welding

Valveconetype:
KD4.3

Multilevelthrottlesystem,withseatbasket, perforatedconeand2perforateddiscs

KD4.4

Valveseatseal:

Metallic

KD4.5

Spindleseal:

Glandwith graphite packing

KD4.6

Drivetype:

Hydraulic actuator drive

KD4.7

KD4.8

Controlfunctionand/or a)Dissipationofthesteamquantityatthetimeof safetyfunction: startupofthe boiler b)Dissipationofthesteamatthetimeofturbinetrip c)Controllingthedownstreampressureand temperature 50

KD4.7Highpressurebypassstation(integraldesuperheater)
KD1.1

Application:

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Turbinebypassstationwithinternal atomizingsteamextraction,integrated desuperheater

KD1.2

Product:
KD2.3

Model:
KD3.1

Anglevalve

KD4.1

Housingmaterial:

Caststeel

KD4.2

Pipejoint:

Welding

KD4.3

Valveconetype:

4levelpressurereduction

KD4.4

Valveseatseal: Spindleseal:

Metallic Glandwithgraphitepacking

KD4.5

KD4.6

Drivetype:

Hydraulicactuatordrive

KD4.7

Controlfunctionand/or safetyfunction:

KD4.8

a)Dissipationofthesteamquantityunder startup sequence of the boiler b)Dissipationofthesteamatthetimeof turbinetrip c)Controllingthedownstreampressure 51

KD4.8Lowpressurebypassstation(integraldesuperheater)
KD1.1

Application:
KD1.2

Gasandsteamgeneratingstations,steam powerstations,nuclearpowerstations Turbinebypassstationwithinternal atomizingsteamextraction,internal desuperheater. Anglevalve

KD2.3

Product:

KD3.1

Model:

KD4.1

Housing material:

Caststeel

KD4.2

Pipejoint:
KD4.3

Welding

Valve cone type:

KD4.4

4levelpressure reduction

Valve seat seal:

KD4.5

Metallic

Spindleseal:
KD4.6

Glandwith graphite packing

Drivetype:
KD4.7

Hydraulic actuator drive

KD4.8

Controlfunctionand/or safetyfunction:

a)Dissipationofthesteamquantityatthe timeof startup of the boiler 52

Productsfortheoilandgasindustry
O1 O2 O3 O4 O5 Valveforoxygen,nitrogen Valveforoxygen,nitrogen Inletandoutletvalve Gaspressureregulatorandpipelinevalve Gaspressureregulatorandpipelinevalve

Oil and gas industry

O6 O7 O8 O9

Pumplimitvalve Pumplimitvalve Bypassvalve Interphasereactorvalve

53

Systemlayout:Oilandgas

Suction throttling valve

Bypass valve

Pump limit valve

54

O1Valveforoxygen,nitrogen
Application: Gasdecompositionsystems Gaspreparationsystems

Product:

Valveforoxygendecomposition Valvefornitrogendecomposition

Model:

Straightthroughtype

Housingmaterial:

Bronze(coppertinalloy)

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Valveforoxygendecomposition Valvefornitrogendecomposition
55

O2Valveforoxygen,nitrogen
Application: Gasdecompositionsystems Gaspreparationsystems Valveforoxygendecomposition Valvefornitrogendecomposition

Product:

Model:

Straightthroughtype

Housingmaterial:

Bronze(coppertinalloy)

Pipejoint:

Flanges

Valveconetype:

Slotcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Valveforoxygendecomposition Valvefornitrogendecomposition
56

O3Inlet and outlet valve

Application: Gasaccumulator Caverns

Product:

Inletandoutletvalves forgas accumulator

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flangeswith"ringjointnut" Multilevelthrottlesystem,with2 seatbaskets,perforatedconeand6 perforateddiscs Metallic

Valveconetype:

Valveseatseal:

Spindleseal:

Softmaterialpacking

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Summer:Storageinthegas accumulator Winter:Removalfromthegas accumulator

57

O4Gaspressureregulatorandpipelinevalve
Application: Gastransferstations Gasdistributionstations Gaspressureregulatorinfrontofgas turbines Gaspressureregulatorofgas networks Straightthroughtype

Product:

Model:

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Multilevelthrottlesystemmadeup ofperforatedcone

Valveseatseal:

Withsoftpacking

Spindleseal:

Softmaterialpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Gaspressureregulatorinfrontofgas turbines Gaspressureregulatorofgas 58 networks

O5Gaspressureregulatorandpipelinevalve
Application: Gastransferstations Gasdistributionstations Gaspressureregulatorinfrontofgas turbines Gaspressureregulatorofgas networks Straightthroughtype

Product:

Model:

Housingmaterial:

Caststeel

Pipejoint:

Flanges Multilevelthrottlesystem,with perforatedbasketandperforated cone Withsoftpacking

Valveconetype:

Valveseatseal:

Spindleseal:

Softmaterialpacking

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Gaspressureregulatorinfrontofgas turbines Gaspressureregulatorofgas 59 networks

O6Pumplimitvalve
Application: Gascompressor, compressors

Product:

Pumplimitvalves

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Beforethepumplimitofthe compressor,thevalvecontrolsthe gasflowonthesuctionsideofthe compressor.

60

O7Pumplimitvalve
Application: Gascompressor, compressors

Product:

Pumplimitvalves

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Welding

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

Glandwithgraphitepacking

Drivetype:

Hydraulicactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Beforethepumplimitofthe compressor,thevalvecontrolsthe gasflowonthesuctionsideofthe compressor.

61

O8Bypassvalve
Application: Gascompressor, compressors

Product:

Compressorbypassvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:
O1 O2 O3 O4 O5 O6 O7 O8 O9

Beforethepumplimitofthe compressor,thevalveresetsthegas flowviathetop.

62

O9Interphasereactorvalve
Application: Gascompressor, compressors

Product:

Interphasereactorvalve

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:
PRUSSTechnicalpresentationDE,02.07.2010Version1.0.1,Benkler O1 O2 O3 O4 O5 O6 O7

Controlsthegasflowtothe compressor
63

O8

O9

Productsfortheironandsteelindustry

Iron and steel industry

H1 H2 H3 H4

Freshairvalve,coldblastvalve ValvesforO2,N2andargon ValvesforO2,N2andargon Coolingvalves

64

H1Freshairvalve,coldblastvalve
H1 H2 H3 H4

Application:

Furnacefreshair Furnacecoldblast

Product:

Aircontrolvalves

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

Softmaterialpacking

Drivetype:

Pneumaticactuatordrive

Controlfunctionand/or safetyfunction:

Suppliestherequiredairquantity tothefurnace.
65

H2ValvesforO2,N2andargon
H1 H2 H3 H4

Application:

Steelproduction Reductionsystems Oxygenvalves Nitrogenvalves Argonvalves Straightthroughtype

Product:

Model:

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Parabolicdisc

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticorelectricactuatordrive

Controlfunctionand/or safetyfunction:

Controlsthemediarequiredforsteel production
66

H3ValvesforO2,N2andargon
H1 H2 H3 H4

Application:

Steelproduction Reductionsystems

Product:

Oxygenvalves

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticorelectricactuator drive

Controlfunctionand/or safetyfunction:

Controlstheoxygenrequired forsteelproduction
67

H4Coolingvalve
H1 H2 H3 H4

Application:

Continuouscastingplants

Product:

Coolingvalves

Model:

Straightthroughtype

Housingmaterial:

Caststeel

Pipejoint:

Flanges

Valveconetype:

Perforatedcage

Valveseatseal:

Metallic

Spindleseal:

GlandwithVpacking

Drivetype:

Pneumaticorelectricactuator drive

Controlfunctionand/or safetyfunction:

Controlsthewaterrequiredfor coolingthestrand
68

Experiencesince1889

Thank you
for your attention

Pruss AG
Hanover

WaldemarPruss ArmaturenfabrikGmbH SchulenburgerLandstrae261 30419Hanover,Germany Phone:+49(0)511279860 Fax:+49(0)5112798687 Mail:info@pruss.de

69