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Under the leadership of Mr. K.L. Arora, KAY witnessed a sea-change & today comprise a work force of 310
employees consisting of highly skilled workmen & well experienced technicians & engineers, who carry forward the key
objectives set forth by Mr. K.L. Arora. Our plant at Sonepat, Haryana is spread over 20,000 square yards and is equipped
with highly modernised mother machines, which are either imported or from reputed indian machine manufacturers like
HMT and others.
Landmark Alliance
Since over 2 years our plant at Sonepat also offers world renowned products manufactured under strict quality control.
Principle of Operation
A KAY Rotary Twin Lobe Compressor (Roots Blowers) is a positive
displacement, constant volume machine which operates against
varying pressure. The two 8 shaped impellers (involute design)
which are mounted on parallel shafts, rotate in opposite direction and
with every movement of the impeller across the compressor inlet, a
definite volume of air is trapped and carried across the casing to the
compressor outlet where this air is discharged. With a constant speed
operation, the displaced volume is essentially the same at a constant
pressure, temperature or barometric pressure. Increasing the speed of
the KAY compressor against a constant pressure increases the volume
of air delivery. The timing gears fitted in a KAY compressor control the
relative position of the impellers to one another and maintain small but
definite clearances. This allows operation without the need for
lubrication inside the air casing.
POSITION-1
POSITION-2
POSITION-3
POSITION-4
Materials of Construction
CASING - newly designed one piece style, made of Cast Iron Grade 25, including extra deep rib sections for greater
rigidity under vacuum or pressure service.
IMPELLERS - are accurately machined for close tolerance operation, dynamically balanced for smooth running and
lower bearing loads. I.S. 210 Grade FG 260 is used in standard model, however in higher speeds of compressors,
Forged/S.G.Iron material is used with integral shaft arrangement.
TIMING GEARS - alloy steel, heat treated taper bore, helical ground cut for greater strength and quieter operation.
Easy fitting with Hydraulic Jack ensures longer life of the bearings.
BEARINGS - heavy duty spherical roller bearings, double row, for maximum loading. The bearings are held in
machined cartridges. Gears and Bearings are fixed axially against shaft shoulder to control thrust loads and maintain end
clearance.
Acoustic Enclosure
This is a very effective enclosure to noise reduction of 15 to 20 dBA or
more, to comply with international noise level & is available for KAYPAC I &
KAYPAC II arrangements.
Committed to persistent
innovative effort, KAY engages
important resources for research
and development to offer state
of the art solutions.
Our research for energy
conservation, safety during
operation and optimization of
the manufacturing processes is
undertaken to meet your
expectations, while preserving
the environment and natural
resources.
Growth and future oriented,
KAY uses CNC machine tools
that result in smooth &
accelerated activities. KAY has
engaged state of the art design
and production tools, such as
computer aided design (CAD)
and numerical control machines,
where each step of the
manufacturing process, of a
KAY compressor, from machine
to assembly, is automatically
controlled, for complete
reliability.
INLET/OUTLET
SPEED
1000 MMWG
2000 MMWG
3000 MMWG
4000 MMWG
5000 MMWG
6000 MMWG
7000 MMWG
8000 MMWG
(MM)
(RPM)
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
36
65
900
1200
1440
109
162
205
0,72
0,97
1,16
88
141
184
1,30
1,74
2,09
73
126
168
1,88
2,52
3,02
60
113
155
2,43
3,28
3,94
315
20
1200
1440
37
48
0,38
0,47
31
41
0,57
0,69
26
37
0,76
0,92
22
33
0,96
1,15
19
29
1,15
1,37
16
26
1,33
1,60
13
23
1,53
1,83
10
20
1,71
2,05
42
40
900
1200
1440
63
94
118
0,51
0,69
0,83
51
82
106
0,85
1,14
1,37
41
72
97
1,19
1,59
1,91
33
64
89
1,53
2,04
2,44
27
57
82
1,86
2,49
2,98
20
51
76
2,20
2,93
3,52
14
45
70
2,54
3,38
4,06
9
40
65
2,87
3,83
4,60
44
50
900
1200
1440
96
140
176
0,67
0,89
1,07
80
124
160
1,16
1,55
1,85
67
112
148
1,65
2,20
2,64
57
102
138
2,14
2,85
3,43
49
93
129
2,63
3,51
4,21
47
65
900
1200
1440
185
266
331
1,07
1,42
1,71
160
242
306
1,96
2,61
3,13
142
223
288
2,84
3,79
4,55
126
208
273
3,73
4,98
5,98
53
65
750
900
1200
1440
124
158
225
279
0,84
1,00
1,34
1,61
106
140
207
261
1,45
1,74
2,32
2,78
93
126
194
247
2,06
2,47
3,30
3,96
81
115
183
236
2,67
3,21
4,28
5,13
71
105
172
225
3,28
3,94
5,25
6,31
62
95
163
216
3,89
4,66
6,22
7,47
54
87
154
208
4,51
5,41
7,21
8,66
45
79
146
200
5,12
6,14
8,19
9,83
72
139
192
6,88
9,17
11,01
65
132
185
7,61
10,15
12,18
55
65
750
900
1300
1440
166
209
324
365
1,01
1,20
1,76
1,95
145
188
303
344
1,80
2,16
3,13
3,46
129
172
287
328
2,59
3,11
4,49
4,98
116
159
274
315
3,38
4,06
5,86
6,49
103
146
262
302
4,17
5,00
7,23
8,01
59
80
750
900
1300
1440
328
411
630
707
1,74
2,07
2,99
3,31
294
377
596
673
3,22
3,87
5,59
6,19
269
351
570
647
4,72
5,67
8,18
9,07
247
329
548
625
6,22
7,47
10,79
11,95
65
80
750
1100
1440
219
350
477
1,33
1,95
2,55
194
325
452
2,35
3,44
4,50
175
306
433
3,37
4,94
6,47
159
289
416
4,39
6,44
8,44
144
275
402
5,41
7,94
10,40
131
262
389
6,42
9,42
12,33
119
250
377
7,45
10,94
14,32
108
239
366
8,48
12,43
16,28
98
229
356
9,50
13,93
18,24
88
219
346
10,52
15,43
20,20
67
80
750
1100
1440
329
525
715
1,84
2,70
3,54
291
487
678
3,37
4,95
6,48
262
458
649
4,90
7,19
9,42
238
434
625
6,43
9,44
12,36
216
412
603
7,97
11,69
15,30
610
100
750
1100
1440
438
700
954
2,35
3,44
4,51
388
649
903
4,39
6,94
8,43
349
611
865
6,43
9,44
12,36
317
579
833
8,48
12,43
16,28
288
550
804
10,52
15,43
20,20
615
125
750
1100
1440
658
1050
1431
3,37
4,49
6,47
582 6,43
974 9,44
1355 12,36
524
917
1298
9,50
13,93
18,24
476
868
1249
12,56
18,43
24,12
BHP
1000 MMWG
2000 MMWG
3000 MMWG
4000 MMWG
5000 MMWG
6000 MMWG
7000 MMWG
8000 MMWG
(MM)
(RPM)
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
76
100
960
1440
1600
583
913
1024
2,92
4,38
4,87
551
881
991
5,31
7,98
8,88
527
857
966
7,71
11,59
12,89
506
836
946
10,11
15,20
16,90
488
818
927
12,51
18,80
20,91
472
802
911
457
786
896
17,31
26,02
28,93
443
772
882
19,71
29,63
32,95
429
759
868
22,11
33,23
36,96
417
746
856
24,51
36,84
40,97
78
100
960
1440
1600
778
1217
1364
3,72
5,59
6,21
735 6,93
1175 10,40
1321 11,56
703
1143
1288
10,14
15,21
16,90
675
1115
1261
710
100
750
1000
1440
731
1017
1521
3,53
4,71
6,79
677 6,67
965 8,89
1469 12,81
637
924
1427
9,80
13,07
18,82
603
889
1393
713
125
750
1000
1440
950
1322
1977
4,47
5,96
8,59
880 8,54
1253 11,39
1908 16,41
827
1200
1855
12,62
16,81
24,23
783
1155
1810
717
125
750
1000
1440
1083
1571
2428
16,39
21,36
31,48
1025
1512
2370
21,72
28,96
41,71
89
125
960
1440
1600
983
1618
1831
14,93
24,32
27,92
812
125
960
1440
1600
1323
2178
2464
816
200/150
960
1440
1600
1768
2911
3293
BHP
14,91
22,41
24,92
629 19,77
1068 29,65
1215 32,95
609 22,98
1048 34,47
1195 38,30
29,40
44,10
49,00
556
996
1141
32,60
48,91
54,35
864 28,83
1499 45,18
1711 51,10
831 33,47
1466 52,06
1679 58,83
800 38,10
1436 59,08
1648 66,55
772
1407
1620
42,74
65,95
74,28
745
1380
1593
47,37
72,89
82,01
19,74
31,54
35,95
1263
2119
2404
1162 38,46
2018 59,62
2304 67,15
1119 44,70
1974 68,98
2260 77,55
1078 50,94
1933 78,42
2219 87,95
1039
1894
2180
57,18
87,70
98,35
1003 63,42
1858 97,07
2144 108,75
26,04
40,98
46,44
1688
2831
3213
1553 51,05
2696 78,50
3078 88,13
MODEL
INLET/OUTLET
SPEED
1000 MMWG
2000 MMWG
3000 MMWG
4000 MMWG
5000 MMWG
6000 MMWG
7000 MMWG
8000 MMWG
(MM)
(RPM)
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
BHP
M3/hr
M3/hr
M3/hr
M3/hr
8LK
250
1105
1260
1420
1575
3028 13,33
3485 15,25
3958 17,15
4416 19,06
2930
3388
3860
4318
25,95
29,67
33,37
37,08
2854
3312
3785
4243
39,39
44,92
50,62
56,05
2791
3249
3721
4180
51,30
58,50
65,92
73,02
2735
3193
3666
4124
63,20
72,07
81,22
89,99
1012
200
960
1440
1700
22,22 2174
38,45 3510
53,05 4429
31,97
53,07
71,03
2097
3433
4352
41,71 2029 51,46 1967 61,21 1911 70,96 1858 80,70 1809 90,45 1762 100,20
67,70 3365 82,32 3303 96,94 3246 111,64 3194 126,17 3144 140,80 3098 155,42
88,90 4284 106,97 4223 124,94 4167 142,91 4114 160,88 4064 178,86 4017 196,83
1016
250/200
960
1440
1770
29,59 3110
49,50 4952
66,64 6218
43,02
69,65
91,41
3022 56,45 2944 69,89 2873 83,32 2808 96,75 2748 110,18 2691 123,62 2637 137,05
4863 89,80 4785 109,95 4715 130,10 4649 150,25 4589 170,39 4532 190,54 4478 210,69
6130 116,17 6052 140,94 5981 165,71 5916 190,47 5856 215,24 5799 240,00 5746 264,77
1020
300
960
1440
1770
3812
5906
7347
33,27 3537 48,55 3436 63,82 3347 79,10 3267 94,37 3193 109,65 3125 124,92
55,03 5631 77,91 5530 100,85 5441 123,77 5361 146,68 5287 169,59 5218 192,50
73,44 7072 101,60 6971 129,76 6882 157,93 6802 186,09 6728 214,25 6659 242,42
1030
400/350
960
1440
1770
6097 27,15 5848 51,58 5657 76,01 5495 100,44 5353 124,86
9446 45,85 9196 82,49 9006 119,13 8844 155,77 8702 192,41
11749 62,15 11500 107,19 11309 152,23 11148 197,27 11006 242,31
1216
350/300
960
1270
1460
4747
6410
7430
1225
350/300
960
1270
1460
7509 35,32 7291 64,62 7124 93,92 6984 123,22 6859 152,52 6747 181,83 6644 211,13
10104 52,72 9887 91,48 9720 130,25 9579 169,01 9455 207,77 9343 246,54 9239 285,30
11695 65,77 11477 110,33 11310 154,89 11169 199,46 11045 244,02 10932 288,58 10829 333,14
1230
450/400
960
1270
1460
9002 41,14 8741 76,27 8541 111,39 8372 146,52 8223 181,65
12113 60,42 11852 106,89 11652 153,36 11483 199,83 11334 246,30
14019 74,63 13758 128,05 13558 181,47 13389 234,89 13240 288,31
1236
450
960
1270
1460
10845 48,22 10544 90,42 10312 132,62 10117 174,82 9946 217,02
14581 69,78 14280 125,61 14049 181,43 13854 237,26 13682 293,08
16872 85,38 16570 149,56 16339 213,74 16144 277,92 15973 342,09
1422
400/350
730
1090
1250
6967 32,84 6747 60,18 6578 87,53 6435 114,87 6310 142,21 6197 169,56 6092 196,90 5995 224,24 5904 251,59 5818 278,93
10665 59,13 10445 99,96 10276 140,79 10134 181,62 10008 222,44 9894 263,27 9790 304,10 9693 344,93 9602 385,76 9516 426,58
12308 74,43 12088 121,25 11919 168,07 11777 214,89 11650 261,71 11538 308,54 11434 355,36 11337 402,18 11244 449,00 11158 495,82
1431
450
730
1090
1250
9443 42,56 9144 79,62 8915 116,68 8722 153,74 8553 190,80 8399 227,86
14455 73,64 14157 128,98 13928 184,32 13735 239,65 13565 294,99 13411 350,33
16682 91,07 16384 154,53 16155 218,99 15962 281,45 15792 344,91 15639 408,37
1435
450
730
1090
1250
10847 48,07 10505 90,64 10242 133,22 10020 175,80 9825 218,37 9648 260,94
16605 81,88 16263 145,45 16000 209,02 15778 272,59 15583 336,16 15406 399,73
19164 100,47 18822 173,37 18559 246,27 18337 319,17 18142 392,07 17966 464,97
1442
450
730
1090
1250
12944 56,11 12556 106,73 12258 157,35 12008 207,97 11787 258,59
19790 93,89 19402 169,47 19105 245,05 18853 320,63 18632 396,22
22832 114,29 22444 200,96 22147 287,64 21896 374,32 21675 460,99
1620
400/350
730
960
1100
8084 41,82 7828 73,55 7632 105,28 7468 137,00 7322 168,73 7190 200,46 7069 232,19 6956 263,91 6851 295,64 6751 327,37
10824 64,71 10560 106,43 10373 148,16 10207 189,88 10062 231,60 9930 273,33 9809 315,05 9697 356,77 9591 398,50 9491 440,22
12494 82,39 12238 130,30 12043 178,01 11877 225,82 11732 273,62 11600 321,43 11479 369,24 11367 417,05 11261 464,86 11161 512,67
1630
500/450
730
960
1100
12268 57,64 11949 105,19 11705 152,73 11498 200,28 11317 247,82 11152 295,37 11001 342,92
16376 85,51 16057 148,04 15812 210,56 15605 273,09 15424 335,62 15259 398,14 15108 460,67
18877 106,23 18558 177,87 18313 249,52 18107 321,16 17925 392,81 17761 464,45 17610 536,09
1642
500
730
960
1100
17120 76,45 16675 142,80 16334 209,15 16046 275,49 15792 341,84
22852 110,24 22408 197,49 22066 284,74 21778 371,99 21523 459,24
26342 134,56 25897 234,53 25555 334,51 25267 434,48 25014 534,46
1648
500
730
960
1100
20525 89,65 19992 169,19 19582 248,74 19237 328,28 18933 407,83
27398 127,59 26865 232,20 26455 336,80 26110 441,41 25804 546,02
31582 154,44 31048 274,31 30639 394,17 30293 513,97 29989 633,89
18,00 3656
32,12 5750
45,27 7191
24,80 4580
38,80 6244
49,77 7263
BHP
2685 75,10
3143 85,64
3615 96,51
4074 106,95
BHP
BHP
BHP
M3/hr
BHP
2638 87,01
3096 99,22
3569 111,81
4027 123,92
43,58 4452 62,36 4344 81,14 4249 99,92 4163 118,70 4084 137,49 4010 156,27 3941 175,05 3876 193,83
63,65 6115 88,49 6008 113,34 5912 138,19 5826 163,03 5747 187,88 5674 212,73 5604 237,57 5539 262,42
78,33 7135 106,89 7027 135,46 6932 164,02 6846 192,59 6767 221,15 6693 249,71 6624 278,28 6559 306,84
Note : 1. The above ratings are based on inlet air temperature of 1040F, ambient pressure 1kg/cm2, specific gravity of 1,0.
0
2. Vacuum ratings are based on inlet air at standard temperature of 104 F, discharge pressure 30 HG and specific gravity of 1,0.
3. Performance testing as per BS 1571, part-II.
4. Above 7000 MMWG pressure water cooled arrangement shall be provided.
5. All specifications are subject to change without notice.
Multiple Applications
The dedicated work force of our employees manufacture KAY compressors which are appreciated throughout India, Asia and the Middle East
Countries for fulfilling many applications. The KAY reliability is backed by thousand of references & used as universal solutions which are
ideally suited for applications in multiple and varied fields as under
Cement Plants
Metallurgy Industries
Water Treatment Plants
Sewage Plants
Sugar Plants
Steel Plants
Ice Factories
Gas Plants Pneumatic Conveying Chemical Plants Pharmaceutical Industries Food & Agriculture Industries Glass Industry
Power Plants Paper Industry GLS Lamp Plants Textile Industries Bulk Transport Vehicles Khandsari Units & many more
COMPRESSORS
La maitrise du vide et de la pression
Mastery of vacuum and pressure
Bangalore
307, Ahuja Chambers,
1, Kumara Krupa Road,
Bangalore - 560 001
Tel. : 22265811, 22286229
Fax : 080-22286229, 22265811
e-mail : kayintl@bgl.vsnl.net.in
Kolkata
59, Bentinck Street,
Kolkata - 700 069
Tel. : 22371948
Fax : 033-24837795
e-mail : ray_tpi@vsnl.net
Mumbai
417, Raheja Chambers,
213, Nariman Point,
Mumbai - 400 021
Tel. : 22841791, 22025508
22834506
Fax : 022-22834506
e-mail : kayintl@bom2.vsnl.net.in
Chennai
Office # 18, 3rd Floor,
Khaleeli Centre,
#4, Montieth Road,
Egmore, Chennai - 600 008
Tel. : 28554337, 28554281
Fax : 044-28554281
e-mail : kayintl@md4.vsnl.net.in
Agent / Distributor
Jamshedpur
C/4, B.S. Apartment,
Road No. 4,
Contractor Area, Bistupur,
Jamshedpur - 831 001
Tel. : 0657-2425903
e-mail : kayintl2004@yahoo.com