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SPECIALIZING IN PRECISION

HORIZONTAL BORING MILLS


www.fermatmachinery.com
WRF 150 CNC
COMPANY INFO 04
Fermat Fast Facts 05
About Fermat 08
Fermat machining shop 10
Customer service 12
TABLE TYPE HORIZONTAL BORING MILLS
WFT 13 CNC 16
WRFT 130, 150, 160 CNC 16
WFC 11 (13) CNC 16
WFC 10 CNC 16
FLOOR TYPE HORIZONTAL BORING MILLS
WRF 130, 150, 160 CNC 16
WF 11, 13 CNC 16
WF 13 CNC 16
OTHER PRODUCTS
MILLING MACHINES 16
FGU (RT) CNC 16
WRF MILL CNC 16
GRINDING MACHINES 16
BUC E 63 CNC 16
BUT E 63 CNC 16
MACHINE COMPONENTS 16
Headstock 16
Table 16
Control System 16
Electric | Hydraulic | Lubrication Units 16
Ballscrews, Rack, Covers 16
Other Components 16
SPECIAL ACCESSORIES 16
Automatic Pallet Changer System APC 16
Automatic Tool Changer ATC, Robots 16
Milling Heads, Face plates 16
Platforms | Workspace Enclosure 16
Other Accessories 16
REFERENCE MACHINES 16
Content:
for Pytyn Koneistuspalvelu, Finland
Parameters: x=14700 mm/579|y=6000 mm/236|z= 1200/47|w=1000mm/39|v=5500mm/217; Heidenhain iTNC 530 Control System
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4 5
2
nd
8 100+
535
Number of employees largest consumer of Heidenhain and
Fanuc in local market
Annual production/sold machines Branches in Czech Republic
1902
Oldest member of FERMAT Group Annual sales in 2011
Fermat Fast Facts Web page
Search our products in 10 diferent languages.
www.fermatmachinery.com
Our website is a key tool to help us grow closer to
our customers anywhere around the world.
Micron (1 m) has the most accurate
production machine from our
machining shop
1
57
Football playgrounds would ft in foor
space of FERMAT Production facilities
5
mil.

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6 7
About Fermat
FERMAT Machinery is a renowned Czech manufacturer of
machine tools with a focus on Horizontal Boring and Milling
machines. The history of the oldest Fermat member dates
back to 1902 when Mr. Frantisek Wawerka started his frst bu-
siness and built a new factory specialized in the production of
Lathes & Drilling machines. Over a one hundred year long tra-
dition in machine tool production places the company among
dominant Machine Tool Manufacturers in the European as
well as the Worldwide market.
Fermat horizontal boring machines allow CNC machining
with a spindle diameter from 100 to 170 mm. Thanks to the
modular production system we supply our customers with
reliable and fexible machines. Our components and accesso-
ries are produced directly in Fermat or delivered by the world-
-renowned companies (FH, SKF, Thyssen Krupp, Schneeberger,
Siemens, etc.). This kind of production provides our customers
with a better service, fast delivery time and high quality.
Industrial Applicability
FERMAT horizontal boring mills are used mainly in heavy ma-
chinery such as construction, marine, aircraft or defense indu-
stry as well as in mining, oil-gas or railway sector. Various parts
such as crane jibs, gantry cranes or pedastals, winches, frames,
storage tanks etc. make example of common workpieces of
horizontal boring mills.
FERMAT Number of Employees
Production
Fermats annual production is now over 100 machines. Thanks
to this number we do guarantee customers reliable, con-
venient and most standardized design table or foor boring
machines with fast delivery. The modular system of produc-
tion, experienced engineers and technicians allows Fermat to
supply machines according to our customers needs whether
in standard or special design. This Flexibility and inovation is
our guarantee for future success!
Production facilities
FERMAT occupies 29 500m
2
(317 535 sq ft) production and
assembly halls. The most important centers are situated in
Prague and Brno (Prague 5300 m
2
/57 049 sq ft/ Brno 4800 +
3 600m
2
/ 38750 sq ft). The company sales soared despite the
recent economic crisis. In the same period Fermat acquired
several traditional manufacturers like Pressl Company in Pil-
sen and Strojtos Lipnik to increase the production facilities.
Worldwide sales
and distribution
Based in the heart of Europe, Fermat is one of the leading
suppliers of machine tools - horizontal boring machines (both
table/foor type machines) in Central Europe. The company
celebrated achievements not only in European markets, but
also in Canada, USA, Russia, India, China and South America,
exporting to more than 40 countries worldwide. Fermats con-
stantly growing and increasing its market share and partici-
pates at main International Fairs around the world including
EMO- the leading international Trade Fair for the machine tool
industry and IMTS the largest machine tool exhibition for the
North American market.
Lipnik Plant 1920
Brno Plant 2006
Fermat Assembly Shop
FERMAT Total Turnover
60 ml.
2009 2008
30 ml.
10 ml.
40 ml.
20 ml.
50 ml.
2010 2011
35 ml.
36 ml.
49 ml.
57 ml.
0
300
400
150
50
200
100
250
350
450
500
500 535
2008 2009 2010 2011 2012
339 340
449
0
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8 9
ROKYCANY
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BRNO
PRAGUE
LIBEREC
LIPNIK
EU
Fermat Production Plants
Czech Republic
GERMANY
AUSTRIA
VIENNA PARIS
ROME
FRANKFURT
MUNICH
BRNO
SLOVAKIA
Brno-Vienna 2hrs
Prague-Liberec 1hrs
Prague-Rokycany 1hrs
Brno-Lipnik 1hrs
Prague-Brno 2hrs
POLAND
PRAGUE
8
10 11
Service Policies
First-class customer service is one of our most signifcant
company qualities. The people in Fermat know that the qual-
ity of maintenance services signifcantly afects customer sat-
isfaction. Therefore, the Service Center continuously tries to
improve the services and information management service
cases. For this purpose we agreed on the following service
policies:
Overview and quick reaction times.
Automatic registration of all service cases
Remote diagnostics
Linguistic diversity of employees
at Customer Service Center
Large stock of spare parts in EU, U.S., Canada, India, China.
Library of solutions for Frequently asked
questions or problems
Classifcation, Monitoring and analysis of all service cases.
These are the main advantages of the new service system in
Fermat. After reporting a new service case our service sup-
port will automatically process its administration. Responsi-
ble service workers are immediately assigned to the individual
message.
Customer Service hours
With Fermat, you are guaranteed to customer during pro-
longed service Mon-Fri 7.00-a.m 7.00p.m. CET. as well as ur-
gent service issues are handled anytime including weekends.
We provide Services in English/German/Chinese/Czech/Rus-
sian language.
Machine Remote Diagnostic
All FERMAT machines are equipped with machine remote di-
agnostics. This option provides customers with quick on-line
problem solving analysis of their machine by skilled FERMAT
Service Technicians. Machine problems such as programming
difculties, electronic and mechanical error messages can be
diagnosed and in most cases solved. Main advantages of re-
mote diagnostics are:
The quickest possible way howtodetect a failure at the machine
Very short time between the message about a failure and
the frst on-line contact with the customer
It is possible to consider immediately together with
the customer whether a spare part is necessary
Efciency at PLC problem solution is approx..80%
Machine data backup, statistics are later used to
improve the Customer Service.
Microsoft Service Data Preview Classifcation of service problems
Customer service
FERMAT Stock spare parts
Microsoft Dynamics System
supports Customer service
A step forward, according to Service Manager for Germany,
Mr. Josef, was an implementation of Microsoft Dynamics In-
formation System. All service cases are automatically regis-
tered in the service database together with the time schedule
of the particular case and a personal responsibility. This sys-
tem allows a better management and communication with
the customers. "As soon as the case gets recorded under the
regulations, we immediately send our responsible technician
with the necessary equipment or spare parts to the customer,
says Mr. Krkavec, the Head of Fermat Service Center. Fermat
has large stocks of spare parts in Europe, U.S., Canada, India
and China so our customers do not have to wait any longer.
After resolving service case a fnal report is sent to the cus-
tomer and a feedback monitoring is saved to be helpful for
our intern statistics.
Library Service and Monitoring
Documented service events are regularly reported to Produc-
tion and Design Department. These Statistics are used to im-
prove the design of machines.
Knowledge database is well maintained and every new prob-
lem leads to solution manual.
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12 13
WFC 13
See page 24
WFC 10
See page 26
Table type HBM Our products
Horizontal Boring and Milling
Machines Table Type
WFT 13, WRFT 130, WFC 13 and WFC 10 repre-
sent the table type of horizontal boring mills.
The former is a version with a movable life
spindle; whereas the latter possesses a movable
ram. Among the machine characteristics there
is a powerful milling and drilling chip removal
(even with top Y-axis stroke) and higher preci-
sion then other machines available on the
market. A modular concept allows great opera-
tional variability in confgurations, according
to the clients requirements. Modern control
systems provide very comfortable manipula-
tion of the machine and many useful functions
for the user. Horizontal Boring Mills WRFT ofer
6 axes travel (X, Y, Z, V, W and B) while WFT
and WFC adopts the movement on 5 diferent
axes. Given additional optional accessories, it is
possible to increase number of controlled axes.
During the metal processing, the column of
the machine adopts Z-axis movement and the
workpieces are clamped on a rotary table that
travels in the X-axis.
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WFT 13
See page 16
WRFT 130
See page 20
There are many features of the FERMAT machine
that allowed us to improve our efciency. Value
for the money was an important consideration
and Fermat machines are excellent value for the
money. The features of the machine, for example:
large box ways, planetary gear boxes between the
servo motor and each of the ball screws, guided
counter weight, choice of CNC controls and well
known, high quality purchased components
all infuenced my decision to purchase Fermat
WFT 13 CNC machine. Sales support from the Fer-
mat Factory as well as from the local dealer was
excellent, the company responded with informa-
tion quickly any time it was needed.
Jerry Decker,
President of Precision Boring Company, USA
14 15
Machine confguration:
WFT 13
Basic machine on box guide ways
WFT 13 R
Machine on box guide ways with ramtravel 600 mm| 23.62 "
WFT 13 Linear
Machine on linear guide ways
WFT 15
machine on box guide ways
and linear guide ways on Z Axes
150 mm | 5.91" with 1000 mm | 39.37" travel
Horizontal Boring Mill WFT 13 CNC repre-
sents the newest technology and concept
of table type horizontal borers that are cur-
rently on the market. Thanks to the power-
ful headstock, high axial forces and the most
precise table in its category, Fermats WFT 13
can fulfll the needs of the most demanding
customers.
The accuracy and reliability of this machine
type is proven by years of use and hundreds
of installed machines. Annually, over 80 piec-
es of FERMAT WFT 13 are sold worldwide.
The machine allows efcient processing of
large and heavy workpieces while utilizing
high precision and quality of operation.
WFT 13 CNC is optionally equipped with the
Automatic Tool Changer (ATC) or the Au-
tomatic Pallet Changer System (APC) and
with diferent kinds of Manual or Automatic
Milling Heads.
WFT 13 CNC
Technical parameters
Metric System | Inch System
WFT 13 WFT 15
Diameter of Spindle mm | in 130 | 5.12 150 | 5.91
Taper of Spindle ISO-50, BT-50, CAT-50
Range of Spindle speed RPM 10-3 100
Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75 51/77 | 68/103
Travel Table X
mm 2 000, 2 500, 3 000, 3 500, 4 000, 4 500, 5 000
in 78.74"/98,43"/118.11"/137.80/157.48"/177.17"/196.85"
Headstock Vertical Travel Y
mm 1 700, 2 000, 2 500, 3 000, 3 500
in 66.93"/78.74" /98.43"/118.11"/137.80"
Longitudinal Travel Z
mm 1 500, 2 000 2 100, 3300
in 59.05/ 78.74 82.68/ 129.92
Extension Spindel Travel W
mm 730 1 000
in 28.74 39.37
Longitudinal Headstock Travel V
(WFT 11R, 13R, 15R)
mm 600
in 23.62
Operating Feed X, Y, Z, V mm.min
-1
| in min 1-8 000 | 0.04-315
W mm.min
-1
| in min 1-6 000 | 0.04-236.2
B RPM 1-1,7
Rapid Traverse X, Y, Z, V mm.min
-1
| in min 12 000, 8000 * 28 000 ** | 474.44/314.91 */1102 **
W mm.min
-1
| in min 10 000, 8000 * | 393.70, 314.91*
B min
-1
2
Max. Table Load kg | lb 15 000, 20 000, 30 000 | 33 069, 44 092, 66 139
Table Dimensions
mm
1200 x1400, T15 1600 x1800, 1800 x2 200,
T20 2 000 x2 400, T25 andT40 see page 43
in
47.24x55.12*, 63.00x70.87**, 70.87x86.61***, 78.74x94.50****,
98.43x98.43, 98.43x118.11
* For Axial Force 40 kN, ** For WFT Linear
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SEE OUR
MACHINING
VIDEO OF
WFT 13 CNC
16 17
Beds
The longitudinal and transversal
bed of the machine is made of
grey cast iron which is stabilized
through annealing. It was con-
structed in order to absorb the
maximum amount of vibrations
that are created during cutting.
WFT 13 CNC
Rotary Table
Pallet System
The rotary table has outstand-
ing positioning precision (4 arc
i.e. 0,010 mm/ 1 000 mm radius)
and high excentric load as a stand-
ard. There is no slip-sti ck during
the positioning of the table. Due
to simple desing and assembled
components, FERMAT tables re-
quire minimum maintenance and
adjustments during their lifetime.
The rotary table consists of three
main parts slide, bed and rotary
clamping plate. The clamping
plate is ftted to a cross roller taper
bearing that secures high load ca-
pacity with minimal passive resist-
ance.
The rotary movement is secured by
two pinions, each of them having
its own servomotor. The principle
of its operation is often described
as a Master-Slave Function. As a
standard, the rotary table operates
as a continous 4th axis.
The automatic pallet system has
2 to 5 pallets shovel system. For
more details see page 48.
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Column
The column is made of grey cast
iron. Maximum rigidity and frm-
ness of the column is achieved
through the process of annealing
which also leads to precision and
rigidity in metal-working proce-
dures in production.
18 19
Technical parameters
Metric System | Inch System
WRFT 130
Diameter of Spindle mm | in 130 | 5.12
Taper of Spindle ISO-50, BT-50 | CAT-50
Range of Spindle Speed RPM 10 - 3 000
Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75
Travel Table X
mm 2400-6100
in 94.49-240.18
Headstock Vertical Travel Y
mm 2 000, 2 500, 3 000, 3 500, 4000
in 78.74, 98.43, 118.11, 137.80, 157.48
Longitudinal Travel Z
mm 900, 1 200, 2100, 3 300, 3900
in 35.43, 47.24 ,82.68, 129.92, 153.54
Extension Spindel Travel W
mm 730
in 28.74
Ram Travel V mm | in 900 (1000) | 35.43(39.37)
Operating Feed X, Y, Z, W mm | in 1-10 000 | 0.04-394.00
Rapid Traverse X, Y, Z mm.min
-1
| in min 15000 | 590.55
V, W mm.min
-1
| in min 10 000 | 393.70
B min
-1
2
Max. Table Load kg | lb 25 000, 40 000, 50000 | 55 116, 88185, 110231
Table Dimensions
mm
2000 x2000, 2000x2500, 2000x3000,
2500x2500, 2500x3000, 3000x3000
in
78.74x78.74, 78.74x98.43, 78.74x118.11,
98.43x98.43, 98.43x118.11, 118.11x118.11
WRFT 130 CNC
The horizontal milling and boring machines
WRFT represent the newest technology and
concept of large table type horizontal bor-
ers with ram travel and moveable spindle.
WRFT machines are being used mostly dur-
ing powerful machining of big and heavy
workpieces up to 50 tons.
WRFT construction results from the con-
struction of a foor type WRF machine that is
layed out into T placement of the beds with
horizontal table travel (X-Axis), CNC rotary
table (B-Axis) and longitudinal column travel
(Z-Axis). On the guide ways of the column,
the headstock travels vertically (Y-Axis) with
its horizontal ram travel (V-Axis) and move-
able spindle (W-Axis).
Machine confguration:
WRFT 130 CNC
basic machine with spindle diameter
130mm | 5.19 and ram travel 900 mm |
35,43"
WRFT 130 is optionally equipped with the
Automatic Tool Changer (ATC) or the Auto-
matic Pallet Changer System (APC) and with
diferent kinds of Manual or Automatic Mill-
ing Heads.
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Beds
The longitudinal and transversal bed of the machine is
made of grey cast iron which is stabilized through annealing.
It was constructed in order to absorb the maximum amount
of vibratons that are created during cut ng.
Table Type - WRFT 130, 150, 160 CNC
Rotary Table
The rotary table has outstanding positoning precision(4 arc sec i.e. 0,010 mm/ 1000 mm
radius) and high excentric load as a standard. There is no slip-stck during the positoning
of the table. Due to simple desing and assembled components, FERMAT tables require
minimum maintenance and adjustments during their life tme.
The table consists of three main parts slide, bed and rotary clamping plate. The
clamping plate is ted onto a cross roller taper bearing that secures high load capacity
with minimal passive resistance.
The rotary movement is securedby twopinions, eachof them having its ownservomotor.
The principle of its operaton is ofen described as a Master-Slave Functon. As a standard,
the rotary table operates as a contnous 4th axis.
25
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Beds
The longitudinal and transversal bed of the machine is
made of grey cast iron which is stabilized through annealing.
It was constructed in order to absorb the maximum amount
of vibratons that are created during cut ng.
Table Type - WRFT 130, 150, 160 CNC
Rotary Table
The rotary table has outstanding positoning precision(4 arc sec i.e. 0,010 mm/ 1000 mm
radius) and high excentric load as a standard. There is no slip-stck during the positoning
of the table. Due to simple desing and assembled components, FERMAT tables require
minimum maintenance and adjustments during their life tme.
The table consists of three main parts slide, bed and rotary clamping plate. The
clamping plate is ted onto a cross roller taper bearing that secures high load capacity
with minimal passive resistance.
The rotary movement is securedby twopinions, eachof them having its ownservomotor.
The principle of its operaton is ofen described as a Master-Slave Functon. As a standard,
the rotary table operates as a contnous 4th axis.
WRFT 130 CNC
Beds
Rotary Table
The longitudinal and transversal
bed of the machine is made of
grey cast iron which is stabilized
through annealing. It was con-
structed in order to absorb the
maximum amount of vibrations
that are created during cutting.
The rotary table has outstanding
positioning precision (4 arc sec i.e.
0,010 mm/ 1000 mm radius). There
is no slip-stick during the position-
ing of the table. Due to simple des-
ing and assembled components,
FERMAT tables require minimum
maintenance and adjustments dur-
ing their life time.
The table consists of three main
parts slide, bed and rotary clamp-
ing plate. The clamping plate is ft-
ted onto a cross roller taper bearing
that secures high load capacity with
minimal passive resistance.
The rotary movement is secured by
two pinions, each of them having
its own servomotor. The principle of
its operation is often described as a
Master-Slave Function. As a stand-
ard, the rotary table operates as a
continous 4th axis.
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Beds
The longitudinal and transversal bed of the machine is
made of grey cast iron which is stabilized through annealing.
It was constructed in order to absorb the maximum amount
of vibratons that are created during cut ng.
Table Type - WRFT 130, 150, 160 CNC
Rotary Table
The rotary table has outstanding positoning precision(4 arc sec i.e. 0,010 mm/ 1000 mm
radius) and high excentric load as a standard. There is no slip-stck during the positoning
of the table. Due to simple desing and assembled components, FERMAT tables require
minimum maintenance and adjustments during their life tme.
The table consists of three main parts slide, bed and rotary clamping plate. The
clamping plate is ted onto a cross roller taper bearing that secures high load capacity
with minimal passive resistance.
The rotary movement is securedby twopinions, eachof them having its ownservomotor.
The principle of its operaton is ofen described as a Master-Slave Functon. As a standard,
the rotary table operates as a contnous 4th axis.
Column (Y-axis)
FERMAT developed a unique
constructi on of the column (sin-
gle piece design of the column
and the slide, two ball screws
for 130 mm spindle diameter no
counterweight). Maximum rigid-
ity and frmness of such a unison
is achieved through the process
of thermal stabilization, which
ultimately leads to increased pre-
cision and rigidity of the metal-
working procedure.
Ram (V-axis)
To achieve the best features of the
ram ductile iron, a whole complex
of annealing methods have been
applied. Higher accuracy of the
ram axis is achieved by two ball
screws (the so-called Gantry Axis)
and two Linear Positioning Scales.
Thanks to this, maximum safety
with high precision and quality
productions can be consistently
ensured.
22 23
WFC 13 CNC
WFC 13 CNC machine is a horizontal boring
mill with a live spindle of diameter 130|5.12
(optionally 110|3.94 ) and a maximum table
load up to 8000 kg | 17637 lb. The machine
has a sturdy construction allowing demand-
ing machining of cast, steel and cast steel
worpieces.
This machine concept is based on fxed col-
umn which provides absolute frmness nec-
essary for precise machining and two crossed
horizontal beds for table (X and Z axes). Both
beds and column are made of grey cast iron
which is stabilized through annealing to ab-
sorb the maximum of vibrations caused by
cutting.
Machine confguration:
WFC 13 CNC Basic machine with
a spindle diameter of 110mm | 3.94
WFC 13 CNC Basic machine with
a spindle diameter of 130mm | 5.12
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Technical parameters
Metric System | Inch System
WFC 13
Diameter of Spindle mm | in 110 | 4.33 130 | 5.12
Taper of Spindle ISO-50, BT-50 | CAT-50
Range of Spindle Speed RPM 10-3 100
Rated Power of Main Engine S1/S6 kW | HP 37/56
Travel Table X mm | in 2500 | 98.43"
Headstock Vertical Travel Y
mm 1700, 2000, 2500
in 66.93, 78.74, 98.43
Longitudinal Travel Z mm | in 1600 | 62.99
Extension Spindel Travel W mm | in 730 | 28.74
Operating Feed X, Y, Z, W mm | in 1-10 000 | 0.04- 236.2
Rapid Traverse X, Y, Z mm.min
-1
| in min 10 000 | 393.70
W mm.min
-1
| in min 8 000 | 314.91
B min
-1
2
Max. Table Load kg | lb 8 0000 | 17637
Table Dimensions
mm 1200x1200, 1200x1400, 1400x1600, 1600 x 1600
in 47.24x47.24, 47.24x55.12, 55.12x62.99, 62.99x62.99
Column and Beds
Rotary Table
The concept is based on fxed
column which provides absolute
frmness necessary for precise ma-
chining and two crossed horizon-
tal beds for table (X and Z axes).
Both beds and column are made
of grey cast iron which is stabilized
through annealing to absorb the
maximum of vibrations caused
by cutting. X Axes is supported by
two 45 diagonal supports.
The table consists of slide, bed and
rotary clamping plate. High load
capacity and minimal passive resist-
ance is secured by cross taper roller
bearing under the clamping plate.
Headstock
Headstock of WFC 13 CNC is
equipped with a live spindle of
130 mm in diameter. FERMAT can
optionally provide this machine
with spindle diameter 110 ".
24 25
WFC 10 CNC
The WFC 10 CNC machine is a new model of
horizontal boring mill equipped with a spin-
dle diameter of 100mm |3.94. It is the small-
est horizontal boring machine from the
Fermat production suitable for machining of
not large and lightweight workpieces up to
3000 kg (6614 lb).
WFC 10 CNC is built in a standard confgura-
tion with a fxed column, moveable spindle
and crosswise moveable rotary table. Due
its high reliability, high cutting performance
and an easy operation combined with a
great money value the machine becomes
popular among clients.
WFC 10 CNC is optionally equipped with
the Automatic Tool Changer (ATC), Coolant
Through Spindle, Chip Conveyor or Auto-
matic Pallet Changer System (APC).
Machine confguration:
WFC 10 CNC Basic machine with
a spindle diameter of 100mm | 3.94
Technical parameters
Metric System | Inch System
WFC 10
Diameter of Spindle mm | in 100 | 3.94
Taper of Spindle ISO-50, BT-50, CAT-50
Range of Spindle Speed RPM 10-2000 (3000)*
Rated Power of Main Engine S1/S6 kW | HP 17/25, 22/33 | 23/36, 26/44
Travel Table X
mm 1250, 1600, 2000
in 49.21, 62.99, 78.74
Headstock Vertical Travel Y
mm 1250
in 49.21
Longitudinal Travel Z
mm 1250
in 49.21
Extension Spindel Travel W mm | in 730 | 28.74"
Operating Feed X, Y, Z, W mm | in 4-4000 | 0.18-157.48
Rapid Traverse X, Y, Z, W mm.min
-1
| in min 1-8000 | 0.04-314.96
B min
-1
2
Max. Table Load kg | lb 3000 | 6614
Table Dimensions
mm 1000x1120, 1200x1400
in 39.37x44.09, 47.24x55.12
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26 27
Floor Type HBM
Our products
One of the main characteristics of the FERMAT foor type horizon-
tal boring and milling machines is their powerful milling and drill-
ing chip removal (even with top Y-axis stroke) and higher preci-
sion than is ofered by other machines available on the market.
Their large variation of selectable parameters is combined with its
broad range of operating functions. Their main feature is a modu-
lar concept that allows great production variability and rapid set-
up through the use of peripheral tools and accessories.
The machine moves in 3 or 4 diferent axes (X, Y, Z and W for bor-
ers). An additional B and/or V-axis is added when the machine is
equipped with the rotary table. Several clamping plates can be
joined together, or in combination with a Rotary Table to achieve
specialized confgurations easily and quickly.
The basic model of the machine comes with Heidenhain, Fanuc or
Siemens controls and drives.
Work pieces can be clamped either on the additional rotary table,
on the clamping plates, or using both these possibilities.
The main working purpose of the machines is chip removal from
spacious and weighty steel, cast steel, or cast iron work pieces. The
machines technology allows its wide utilization in milling, boring,
reaming, and threading processes. FERMAT machines stand out
thanks to their capacity to achieve higher precision than their
competitors.
Horizontal Boring and Milling
Machines Floor Type
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WRF
See page 28
WF
See page 32
WRF portable
See page 33
We have now seen that big boring mill on linear
guideway is works wery vell. Also when working
with spindle and ram out, and the machine is eco-
nomical compare to hydrostatic machines, and
also Fermat machine have long stroke on spindle
1000mm|39.37. We fnd the service well with quick
response as well, and also the technicians in Fer-
mat help us to improve smart solutions where we
save cost. After 2 years of using FERMAT HBMs in
Sby we decided to order a third foor type WRF
boring mill as we got a new order for heavy parts
subcontracting for wind power industry.
Michael Jacobsen,
President of Nordmark Maskinfabrik A/S, Denmark
28 29
Horizontal Boring Machines WRF Series
Technical parameters
Metric System | Inch System
WRF 130 WRF 150 WRF 160
Diameter of Spindle mm | in 130 | 5.12 150 | 5.90 160 | 6.30
Taper of Spindle ISO-50, BT-50 | CAT-50 ISO-50 (60), BT-50(60) | CAT-50 (60)
Range of Spindle Speed RPM 10-3 000 10-2 800 10-2 500
Rated Power of Main Engine S1/S6 kW | HP 37/56 | 40/60 51/77| 68/103 60/80 | 80/107
Travel Table X
mm 2 400-26 900
in 94.49-1059
Longitudinal Travel Z
mm 900 1 000 (1200, 1500)
in 35.43 39.37 (74.24, 59.06)
Extension Spindel Travel W mm | in 730 | 28.74 1 000 | 39.37"
Longitudinal Headstock Travel V
mm 1 200, 2 400, 3 600
in 74.24", 94.49", 141.73"
Operating Feed X, Y, Z, W mm | in 1-10000 | 0.003"-393.70"
V mm | in 1-8000 | 0.04-315
B PRM 0-1.7
Rapid Traverse X mm.min
-1
| in min 1-20 000 | 0.003-787.40
Y, V mm.min
-1
| in min 1-15 000 | 0.003-590.51
Z, W mm.min
-1
| in min 1-12 000 | 0.003-472.44
B PRM 2
Max. Table Load kg | lb 25 00050 000 | 55 11611 0231
Table Dimensions
mm
2000x2000, 2000x2500, 2000x3000, 2500x2500,
2500x3000, 3000x3000, 3500x3500
in
78.74x78.74, 78.74x98.43, 78.74x118.11, 98.43x98.43,
98.43x118.11, 118.11x118.11, 137.80x137.80
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Horizontal Boring Machines WRF are the
biggest representatives of FERMAT boring
mill production. They are used mostly for
precise and powerful machining of big and
heavy work pieces from iron, cast steel and
steel. Our machines are usually intended for
machining of large energy parts, crane or
ship parts, oil and gas equipment and similar
structures.
WRF 130, 150, 160 CNC comes together
with a horizontally and vertically move-
able operators cabin. The machines can be
equipped with number of technological de-
vices that considerably extend the produc-
tivity and functionality of the machine.
Machine confguration:
WFR 130, 150, 160 Basic confguration
WRF 150 TR Machine confguration
with tilting headstock
WRF 130 PORTABLE
WRF 160 H - Machine confguration with
hydrostatic X Axis
WRF 160 H - Machine with box way guided
with travel 1 500 mm | 59,05" and spindle
travel 1000 mm | 39.37"
30 31
Column (Y-axis)
FERMAT developed a unique con-
struction of the column (single
piece design of the column and the
slide, two ball screws for 130 mm
spindle diameter or three for 150
and 160 mm spindle diameter, no
counterweight). Maximum rigid-
ity and frmness of such a unison
is achieved through the process
of thermal stabilization, which
ultimately leads to increased pre-
cision and rigidity of the metal-
working procedure.
Ram (Z-axis)
To achieve the best features of the ram, ductile iron,
a whole complex of annealing methods have been
applied. Higher accuracy of the ram axis is achieved
by two ball screws (the so-called Gantry Axis) and
two Linear Positioning Scales. Thanks to this, maxi-
mum safety with high precision and quality produc-
tions can be consistently ensured.
WRF SERIES WRF 130 CNC Portable
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Headstock
The headstock contains a ram travel
drive, a live spindle and a two-speed
gearbox, which is guided automati-
cally by spindle revolutions. A mod-
ern AC motor is used to control the
fuency of revolutions. The cast is
made from special ductile iron.
Column (Y-axis)
FERMAT developed a unique constructon of the column (single
piece design of the column and the slide, two ball screws for
130 mm spindle diameter or three for 150 and 160 mm spindle
diameter, no counterweight). Maximum rigidity and rmness
of such a unison is achieved through the process of thermal
stabilizaton, which ultmately leads to increased precision and
rigidity of the metal-working procedure.
stabilizaton, which ultmately leads to increased precision and
rigidity of the metal-working procedure.
Floor Type - WRF 130, 150, 160 CNC
Bed
The bed of the machine is made of grey
cast iron, and is stabilized through annealing.
It was constructed in order to absorb the
maximum amount of vibratons which are
created during the cut ng process. It features
heavy duty Schneeberger (INA, THK) linear
guide ways, further contributng to the
precision and rigidity of the machine.
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Beds
The bed of the machine is made
of grey cast iron, and is stabilized
through annealing. It was con-
structed in order to absorb the
maximum amount of vibrations
which are created during the cut-
ting process. It features heavy duty
Schneeberger (INA, THK) linear
guide ways, further contributing
to the precision and rigidity of the
machine.
Technical parameters Metric / Inch WRF 130 CNC Portable
Diameter of spindle mm | in 130 | 5.12
Taper of spindle ISO 50, BT 50, CAT 50
Range of spindle speed RPM 10-3000
Rated power of main engine S1/S6 kW | HP 37/56 | 50/75
Horizontal Column Travel X mm | in 2400- 4 300 | 94.49-169,29
Vertical Column Travel Y mm | in 2000-4000 | 78.74-157.48
Ram Travel Z mm | in 900 | 35.43
Spindle Travel W mm | in 730 | 28.74
Operating feet All Axes X,Y,Z,W mm. min
-1
| in min 1-10000 | 0.003- 393.70
Rapid Travel X, Y, Z, W mm. min
-1
| in min
1-10000/1-20000/1-18000/1-12000
393.70/787.40/708.66/472.44
Max. workpiece weight kg | lb 25000 | 55116
Table dimensions mm | in
2000x2000, 3500x3500
78.74x78.74, 137.80x137.80
Portable horizontal boring WRF 130 CNC allows an easy
transfer of the machine outside a permanent basis to
the desired loca-tion. This is used while machining large
parts, which can not be transferred easily, such as parts
for the construction of large energy parts, ships, etc.
Therefore, the column has a supporting/lifting rod at the
top for moving the machine within the plant. The pow-
er cables and coolant water hoses are equipped with
couplings for easy re-connection. Similarly, anchoring
and balancing the machine is designed to facilitate the
alignment geometry in place. WRF 130 comes together
with a horizontally and vertically moveable operators
cabin. Technological possibilities of the machine can
be freely extended by standard accessories as for WRF
130CNC machines.
32 33
WF 13 CNC
Technical parameters
Metric System | Inch System
WF 11 WF 13
Diameter of Spindle mm | in 110 | 4.33 130 | 5.12
Taper of Spindle ISO- 50, BT-50, CAT-50
Range of Spindle Speed RPM 10-3 000
Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75
Travel Table X
mm 2 800-6 800 (by 500), 7 800 -22 800 (by 1 000)
in 110.24- 267.72 (by 20), 307.09 - 897.64 (by 39)
Headstock Vertical Travel Y
mm 1700, 2000, 2500, 3000, 3500
in 66.93", 78.74", 98.43", 118.11", 137.80"
Longitudinal Travel Z mm | in 600 | 23.62"
Extension Spindel Travel W mm | in 730 | 28.74"
Operating Feed X, Y, Z, W mm.min -1 /in min 1-8000 | 0.04"-314.96"
W, Z mm.min -1 /in min 1-6 000 | 0.04-236.2
B RPM 1-1.7
Rapid Traverse X, Y, Z, V mm.min -1 /in min 12000, 8000* | 474.44", 314.91"*
W mm.min -1 /in min 10000, 8 000* | 393.70", 314.91"*
B RPM 2
Max. Table Load kg | lb 15000, 20000 | 33069, 44092
Table Dimensions
mm 1600x1800, 1800x2200, 2000x2400
in 63.00"x70.87", 70.87"x86.61", 78.74"x94.50"
* For Axial and Radial Force
A Floor type horizontal boring mill WF type is a
basic CNC machine from FERMAT production.
The machine is designed for precise and high-
ly efcient coordinate boring, drilling, milling,
and cutting of threads of big and heavy work
pieces up to 20 tons (44092 lb) of large and
rugged work pieces from cast iron, cast steel
and steel. The machines can be equipped, in
accordance with the technology needs, with
a part machining area built up from clamping
plates, or with one or more additional tables.
The machine can be equipped with a number
of additional technological devices that con-
siderably widen the possibilities of machine
usage.
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Machine confguration:
WF 13 CNC basic machine with moveable
spindle 130mm/5.12
WF 11 CNC machine with spindle diameter
110mm/4.33
WF 11/13 R machine with ram travel
34 35
WF 11, 13 CNC
Headstock
The headstock of WF 13 CNC is
equipped with a live spindle with trav-
el 730 mm | 28.74" and eather no ram
stroke or 600 mm | 23.62
Beds
The bed of the machine is made
of grey cast iron which is stabi-
lized through annealing. It was
constructed in order to absorb the
maximum amount of vibrations
that are created during cutting.
Guideways are hardened.
Column
The column is made of grey cast
iron. Maximum rigidity and frm-
ness of the column is achieved
through the process of annealing,
which also leads to precision and
rigidity in metal-working proce-
dures in producti on.
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36 37
Universal milling machine FGU (RT) CNC
FGU milling machine is an universal CNC
milling machine for machining parts with
lengths up to 5000 mm (197) and height up
to 3500 mm (138). It is especially suitable for
machining from 5 sides thanks to its build in
automatic micro-positioning 2 axis head.
Rigid machine frame design with weight
over 40 000 kg (88185 lb) guaranties precise
work piece geometry and dimensions after
machining as well as allows productive chip
removal.
As a standard, machine is equipped with mi-
cro positioning head UHA 30mi. Automatic
head transmits 30kW (40HP) output, 1600
Nm and it is rated from 10 to 4000 rpm. It can
be positioned in any angle with increment of
0.001 degree. After positioning the head is
hydraulicaly clamped. FGU can be equipped
with automatic tool changer or robot. Robot
can change the tools not only into a milling
head spindle in vertical position but also in
most of the angular combinations of the
head. This feature brings signifcant time
savings as well. Robot also can handle tools
up 70 kg or even heavier as an option.
Machine is recommended in execution with
CNC rotary table for maximum work piece
load 15 000 or 20 000 kg (33069 or 44092 lb).
For machining of long work pieces can be
equipped with fat table as well.
Precise machining from5 sides and any angles
candecreasethenumber of work piecesetups.
This contributes to productivity and higher
precision. It is ideal for machining parts as hy-
draulic blocks, pumps, molds and dies, etc.
Technical parameters
Metric System | Inch System
FGU FGU RT
Diameter of Spindle ISO- 50, BT-50, CAT-50
Range of Spindle Speed RPM 10 - 3 000 (4 000)
Rated Power of Main Engine S1 kW | HP 30 | 40
Travel Table X mm | in 3 200 | 125.98 1 500-5 000 (by 500) | 59.064" - 196.85" (by 19.69")
Headstock Vertical Travel Y mm | in 1 700, 2 000, 2 500 | 66.93, 78.74, 98.43
Longitudinal Travel Z mm | in 1 600 | 62.99"
Operating Feed X, Y, Z mm.min
-1
/in min 4 - 8000 | 0.18"- 314.96"
B min
-1
1-1.7
Rapid Traverse X mm.min
-1
20 000* | 787.40" 10 000 | 393.70"
Y, Z mm.min
-1
10 000 | 393.70 10 000 | 393.70
B min
-1
1-1.7 2
Max. Table Load kg / lb 10 000 | 22 046 15 000, 20 000 | 33 069, 44 092
Table Dimensions
mm 1 000 x 3 600 1 200x1 400, 1 600x1 800, 1 800x 2 200, 2 000x2 400
in 39.37x141.73
47.24x55.19, 63.00x70.87,
70.87x86.61,78.74x94.50
* linear guide ways
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WRF MILL CNC is similar to the rest of the
WRF line, with the exception of a longer ram
travel, and without a travelling spindle. This
confguration provides a mounting platform
for a variety of attachments such as automat-
ic angle heads, milling heads, or faceplates.
The basic foor plan of WRF MILL CNC ma-
chines is horizontal table travel (X-axis), ver-
tical headstock travel (Y-axis) and horizontal
ram travel of rectangular profle (Z-axis).
Universal milling machine WRF MILL
Technical parameters
Metric System | Inch System
WRF MILL
Ram Dimension mm | in 400 x 500 | 15.75"x19.65"
Taper of Spindle ISO - 50, BT - 50, CAT - 50
Range of spindle Speed RPM 10-4 000
Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75
Horizontal Column Travel X mm | in 2 400- 28 100 | 94.49" - 1106"
Vertical Column Travel Y mm | in 2 000 - 6 000 | 78.74" - 236.22"
Ram Travel Z mm | in 1 500 | 59.06
Longitudinal Table Travel V mm | in 1 200, 2 400, 3 600 | 47.24, 94.49, 141.73
Operating Feed X, Y, Z, V mm.min
-1
/ in min 1-10 000 | 0.04"- 393.70"
V min
-1
0-1.7
B mm.min
-1
/ in min 1-8 000 | 0.04" - 314.96"
Rapid Traverse X mm.min
-1
/ in min 1-20 000 | 0.04"-787.40"
Y, V mm.min
-1
/ in min 1-15 000 | 0.04- 590.55
Z min
-1
1-10 000 | 0.04" - 393.70"
V mm.min
-1
/ in min 15 000 | 590.55"
B min
-1
2
Max. Additional Table Load kg / lb 25 000, 40 000, 50 000 | 55 116, 88 185, 110 231
Table Dimensions
mm 2 000x2 000-3 500x3 500
in 78.74x78.74" - 137.76"x137.76"
* linear guide ways
Universal Manual Head
Extending spindle
Universal Automatic Head
Face Plate
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BUC E 63 CNC/BUT E 63 E CNC are fully CNC-controlled centre grinders designed for grinding cylindrical and
conical external surfaces or, with equipment for internal grinding, for grinding of internal surfaces with the
recess or traverse grinding method. Grinding of face surfaces can be performed by the side of the grinding
wheel or its circumferential surface with inclined drive headstock. Series E BUC grinder can be of use particu-
larly in the piece and series production for grinding workpieces weighing up to 3000 kg. This is a precision
machine and allows grinding of diameters to precision of IT 4 tolerance and higher. The standard version of
the machine is equipped with control system Siemens 802D sl, alternatively Siemens 840 D or K51-2C. The
machine meets CE standards and is supplied with basic equipment and a guarantee of 1 year.
The machines are additionally equipped and designed according to specifc needs of the customer and
taking into account the materials grinded or the selected machining technology.
Grinding Machines FERMAT Machine Tool
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Parameters Units BUCE BUB E
Swing mm 630 / 850 / 1000 320 / 400 / 500
Centre-to-centre distance mm 2000 / 3000 / 4000 / 5000 / 6000 1000 / 1500 2000 / 3000
Max. weight of workpiece in centres kg 3000 500
Max. weight of workpiecefying(incl. clamp) kg 300 150
Movement speed X, Z axis m.min-
1
10 10/ 8
Grinding wheel mm 750 x 100 x 305 500 x 80 x 203
Grinding wheel circumferential speed m.s
-1
25 - 45 or 10 - 50
Grinding wheelhead inclination +30/10 +45/-10
Main electric motor power output kW 22 or 17 11
Driving headstock inclination k 0 -90
Cone in drive headstock spindle Morse 6 ISO 296-1991 Morse 65 ISO 296-1991
Drive stock front cone - A 2-6 ISO 702-1-1992 A 1-5 ISO 702-1-1992
Cone in tailstock sleeve - Morse 6 ISO 296-1991 Morse 5 ISO 296-1991
Tailstock cylindricity balancing mm 1
Machine length mm 7626/ 9626/ 11916/ 13916 5500 / 6700 / 7800
Machine width mm 4350 3400
Machine height mm 2888 1950
Machine weight kg 13000/ 15000/ 17100/ 18800 7000 / 7850 / 8900
Control system - Siemens 802D sl / Siemens 840D sl / BaR
Services covering supply, upgrading and
overhaul of the grinding machines within
the framework of the group are provided
since 2007 by FERMAT Machine Tool Ltd.
The company is by virtue of its location in
Prague FERMAT plant indirectly linked to
the long history of world renown produc-
tion of grinding machines in this location.
42 43
The WRF, WRF MILL, WF, WFT, WFC
and WRFT series are equipped with a
standard boring mill live spindle. The
headstock provides an adjustable
mounting platform for a variety of at-
tachments such as CNC angle heads,
manual angle heads, support spindle
sleeves, etc. The headstock is driven
by a servo drive. The two-speed auto-
matic gearbox gives enough torque
for heavy metal chip removal and for
powerful high-speed drilling. FERMAT
machines are also capable of high-
performance manufacturing due to
the spindle axial force of 40,000 Nm.
In WRFT series, two Y-axis ball screws
with two Heidenhain scales control
slide ram defections. The third balls-
crew in the torque position that is con-
stantly pushing the headstock body
upwards is added for 150 and 160 mm
headstock. The upper part features
heavy duty Schneeberger roller linear
guideways, further contributing to the
precision and rigidity of the machine.
WFT machines are equipped with one
ballscrew and counterweight system.
All the tables have outstanding positioning precision (4 arc
i.e. 0.010 mm / 1 000 mm radius) and high excentric load as a
standard. There is no slip-stick during the positioning of the
table. Due to simple design and assembled components, FER-
MAT tables require minimum maintenance and adjustments
during their life ti me.
The rotary table consists of bed, slide, and rotary clamping
plate. The slide enables the rotary clamping plate to move in
the V-axis. The clamping plate is ftted onto a cross roller ta-
Tool Standard SK (ISO)
Tool Standard
ISO
A

B
+/- 0,25
C
+/- 0,25
SK 40 44,45 94,5 88,25
SK 50 69,85 135,60 126,60
SK 60 107,95 201,65 191,65
Tool Standard
CAT
A

J
+/- 0,3
K
+/- 0,3
SK 40 44,45 84,50 79,25
SK 50 69,85 127,00 119,40
SK 60 107,95 199,95 189,45
Tool Standard
CAT
A

B
+/- 0,25
C
+/- 0,25
SK 40 44,45 100,35 93,35
SK 50 69,85 146,75 136,75
SK 60 - - -
Headstock 100, 110, 120, 130, 150, 160 Rotary Table
Machine components
WFT 13R
per bearing that secures high load capacity with minimal pas-
sive resistance. In order to achieve precision in work pieces,
the rotary table is hydraulically clamped at eight points (T25,
T40, T50) or four points (T15, T20) to avoid rotation during the
working process.
The table is governed by the control system of the machine,
and there is a rotary encoder in the centre of the table that fa-
cilitates the automatic positioning in increments of 0.001. As
a standard, the rotary table operates as a continous 4th axis.
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T15, T20
Clamping Plate Size 1 600x1 800, 1 800x2 200, 2 000x2 400 63.0x70.9, 70.9x86.6; 78.7x94.5 mm in
Maximum Table Load 15 000; 20 000 33,069; 44,092 kg lb
T-Slots Size 20 H8 22 H8
Distance (Middle) 125 (160) 4.9 (6.3) mm in
V-axis Travel 1 500 5 000 59.1 196.8 mm in
Operation Trave V-axis 1 8 000 0.05 315 mm/min in/min
Operation Travel B-axis 0 2 0 2 RPM RPM
Rapid Travel V-axis 10 000 393.7 mm/min in/min
T25, T40, T50
Clamping Plate Size
2 000 x 2 000, 2 000 x 2 500, 2 000 x 3 000,
2 500 x 2 500, 2 500 x 3 000, 3 000 x 3 000
78.7 x 78.7, 78.7x 98.4, 78.7 x 118.1,
98.4 x 98.4, 98.4 x 118.1, 118.1 x 118.1
mm in
Maximum Table Load 25 000 50 000 55,115 110,231 kg lb
T-Slots Size 28 H8 28 H8
Distance (Middle) 160 (250) 6.3 (9.8) mm in
V-axis Travel 1 200 9 500 47.2 374 mm in
Operation Trave V-axis 1 10 000 0.04 393.7 mm/min in/min
Operation Travel B-axis 0 1,7 0 1.7 RPM RPM
Rapid Travel V-axis 20 000 787.4 mm/min in/min
WRF 160
44 45
FERMAT machines are of ered with Heidenhain
iTNC 530, Fanuc 31i, or Siemens Sinumerik 840
D equipped with a 15 LCD display, an operating
panel with a keyboard, and an electronic hand-
wheel. As an option, our machines can be
supplied with Fanuc 0i MD or Heidenhain 620
TNC with 10 LCD display.
The control system coordinates the continuity of
all the axes, and also when peripheral tools are
attached, such as a rotary table or a milling head.
Control System
Control Systems
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HR 410 HR 520 HR 550
Homp I-pendant Standard
inzerce H
46 47
Lubricati on of linear guide ways and ball screws
(X, Y, and Z-axis) is performed by a special
lubricati on unit.
The Central Lubricati on System is designed
with progressive dividers that distribute specifc
amounts of lubricant.
Lubrication Unit
Electrical devices are mostly located in
the switchboard. It includes the basic
unit of the control system, components
for motor drive of the axis and spindle,
and other electrical features made
by renowned manufacturers such
as Schneider, Telemechanique, and
Siemens. The switchboard is being
cooled by a unit built in the door of the
switchboard made by Rittall.
Switchboard
Horizontal movement on X-axis longer than six
meters is secured by a rack with two pinions that
are in a Master-Slave relati onship.
Rack

Guiding surfaces are covered
lenghtwise and crosswise with
telescopic covers.
Telescopic Covers
The X, Y, Z and V axes are equipped with linear scales that
ensure the accuracy of the machine.
The W-axis is measured directly from the servomotor
encoder or opti onally by a Heidenhain linear scale.
Measurement of spindle revoluti ons is performed by the
rotary encoder that allows for the desired positi oning of
the spindle. All f nal positi ons of the parti cular axes are
secured by a limit switch.
Linear Scales Heidenhain
Electrical Components
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Other Components
Roller linear guide ways enable a higher speed
of movement and a smaller force needed for
the machines movement. This results in higher
accuracy of positi oning with smaller energy
consumpti on, and longer operati ng life for
components such as ballscrews, servomotors,
etc. This soluti on requires minimum aintenance
and simplif ed, quicker eventual repairs.
X, Y, Z, and W-axis movement is facilitated by
ballscrews with the favorable characteristic
of very low fricti on. Thanks to the precision
tolerances between the nut and the screw, high
rigidity and accuracy is achieved.
Ballscrews
Linear Guide Ways
An integral part of the machine is a Hydraulic Aggregate used for
clamping and unclamping of a tool from the spindle. On the front
side, there is a liquid level gauge, with a thermometer, for visual
level and temperature checks of oil in the tank.
Hydraulic Aggregate
48 49
Accessories
Automatic Pallet Changer System: Automatic Tool Changer ATC, Robots
APC- Automatic Pallet Changer System
The Automatic Pallet Changer System on the
machine reduces unproductive time during
machining. Machining can be carried out
on one pallet, while the others can be used
for preparation (cleaning of table, set up of
work-piece, etc). The APC system consists of
two or more pallets (according to customer
requirements).
Pallet dimension:
1 600 x 1 800 mm/63.00x70.87
- maximum load 15 t/33069 lb
1 800 x 2 200 mm/70.87x86.61
- maximum load 15 t/33069 lb
1200 x 1200/47.24 x 47.24
- maximum load 5 t/11023 lb*
1200 x 1400/47.24 x 55.12
- maximum load 5 t/11023 lb*
1400 x 1600/55.12 x 63.00
- maximum load 5 t/11023 lb*
*available with 2 to 5 pallets
Description of pallet change
The pallet exchange process is performed in
fve phases:
1. The pallet is unclamped from the X axis.
The shifting slide is connected to the rotati-
on slide on the X-axis by pins inserted into
the lock.
2. The pallet itself is moved by a chain, whe-
re it is pulled by the pin up to the clamping
position
3. The X axis slides moves infront of the next
pallet with the workpiece loaded.
4. The new pallet is shifted to X axis slides,
then the shifting slide retracks.
5. The Pallet is clamped to the X axis.
Automatic Pallet Changer System by Fermat
can save you time and increase the fexibility
of production & business competitiveness.
ROBOTI + FOTO ROBOT
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Automatic tool change is accomplished by
a chain (for 20, 32, 40, 60 and 90 tools). Tool
changer can exchange tool into the live
spindle as well to automatic head spindle.
Automatic Tool Changer
for 20, 32, 40, 60 or 90 tools
50 51
2 : 380 mm
3 : 555 mm
2 2 5
3 2 5
806
926
430
4 8 5
2 2
5
Universal micro-indexing milling head - UHAmi 30
Spindle Taper SK 50 (DIN, ANSI, MAS)
Hydraulic Tool loosing
Tool clamping force 20 kN
Angle contact High precision bearings mounted on
the tool-holder spindle, trio at the forward side and
couple the back side
Ground gears
Tool cooling, AXIAL through the main spindle
External tool cooling
Rotary encoder at both axes
Taper air-jet
A axis range 180
Speed 10-3000 rpm
Power 30 kW
Torque 1600 Nm
Indexing 0,001
Clamping torque A axis - 3800 Nm C axis - 6500 Nm
Universal Automati c Head UHA 30
automatically attached to the headstock,
automatic positioning, automatic tool clamping
and unclamping.
Revolutions: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: 2,5/ 2,5 (1/ 1)
Coolant Through Spindle: Standard
Right Angle Manual Head PHM 37
- manually attached to the headstock, manual positioning,
automatic tool clamping and unclamping.
Revolutions: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (150 RPM): 2 000 Nm
Tool: ISO 50 - DIN 69871
Pull Stud: DIN 69872
Turning: any degree (optionally 2,5/1)
Coolant Through Spindle: Option
UHM 30
UHA 30
PHM 37
Milling Heads, Face Plates
Universal Manual Head UHM 30
manually attached to the headstock, manual
positioning, automatic tool clamping and
unclamping.
Revolutions: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: any degree (opti onally 2,5/ 2,5; 1/ 1)
Coolant Through Spindle: Not Possible
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Right Angle Automati c Head PHA 37
automatically attached to the headstock, automatic
positioning, automatic tool clamping and unclamping.
Revolutions: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (187 RPM): 2 000 Nm
Tool: ISO 50 DIN 69871
Pull Stud: DIN 69872
Turning: 2,5 (1)
Coolant Through Spindle: Standard
PHA 37
Milling Heads, Face Plates
36
UHA 30
Universal Automatc Head UHA 30 automatcally
atached to the headstock, automatc positoning,
automatc tool clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: 2,5/ 2,5 (1/ 1)
Coolant Through Spindle: Standard
PHM 37
Right Angle Manual Head PHM 37 - manually atached
to the headstock, manual positoning, automatc tool
clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (150 RPM): 2 000 Nm
Tool: ISO 50 - DIN 69871
Pull Stud: DIN 69872
Turning: any degree
(optonally 2,5/1)
Coolant Through Spindle: Opton
UHM 30
Universal Manual Head UHM 30 manually atached
to the headstock, manual positoning, automatc tool
clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: any degree
(optonally 2,5/ 2,5; 1/ 1)
Coolant Through Spindle: Not Possible
PHA 37
Right Angle Automatc Head PHA 37 - automatcally
atached to the headstock, automatc positoning,
automatc tool clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (187 RPM): 2 000 Nm
Tool: ISO 50 DIN 69871
Pull Stud: DIN 69872
Turning: 2,5 (1)
Coolant Through Spindle: Standard
Milling Heads, Face Plates
36
UHA 30
Universal Automatc Head UHA 30 automatcally
atached to the headstock, automatc positoning,
automatc tool clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: 2,5/ 2,5 (1/ 1)
Coolant Through Spindle: Standard
PHM 37
Right Angle Manual Head PHM 37 - manually atached
to the headstock, manual positoning, automatc tool
clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (150 RPM): 2 000 Nm
Tool: ISO 50 - DIN 69871
Pull Stud: DIN 69872
Turning: any degree
(optonally 2,5/1)
Coolant Through Spindle: Opton
UHM 30
Universal Manual Head UHM 30 manually atached
to the headstock, manual positoning, automatc tool
clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 30 kW (40 HP)
Maximum Torque (150 RPM): 1 600 Nm
Tool: ISO 50 DIN 69871
Pull Stud : DIN 69872
Turning: any degree
(optonally 2,5/ 2,5; 1/ 1)
Coolant Through Spindle: Not Possible
PHA 37
Right Angle Automatc Head PHA 37 - automatcally
atached to the headstock, automatc positoning,
automatc tool clamping and unclamping.
Revolutons: 3 000 RPM
Maximum Power: 37 kW (50 HP)
Maximum Torque (187 RPM): 2 000 Nm
Tool: ISO 50 DIN 69871
Pull Stud: DIN 69872
Turning: 2,5 (1)
Coolant Through Spindle: Standard
1 : 250 mm
Spindle Support Sleeves
52 53
381
ma x . 2 2 0
ma x . O1 + 0 0
8 0 0
300
+32
6 5 0
357
270
+32
ma x . 1 7 0
ma x . 1 2 0 0
Two Axis Orthogonal Milling Head
- manual positi oning, manually att ached to the headstock,
manual tool tool clamping and unclamping.
Revolutions: 10 - 1 000 RPM
Maximum Power: 55 kW (74 HP)
Maximum Torque (150 RPM): 2 600 Nm
Tool: ISO 50/60
Turning: 0 - 360
Coolant Through Spindle: Not Possible
IFVW 3B
Orthogonal manual milling head IFVW 3B

2 axis Orthogonal Milling Head with manual turning
ISO 50/60 quick manual tool camping by screw
Max. speed 10 1000 rpm.
Max. Power 55 kW.
Torque 2600 Nm.
Turning range 0- 360
Manual turning by handle
Ratio 1:1
Grease greasing.
Head weight 580 kg

Right angle manual milling head IFVW 2B

Right Angle Milling Head with manual turning
ISO 50/60 quick manual tool camping by screw
Max. speed 10 1000 rpm.
Max. Power 55 kW.
Torque 2600 Nm.
Turning range 0- 360
Manual turning by handle
Ratio 1:1
Grease greasing.
Head weight 300 kg

3 8 0
865
7 5 5
480
2 2 0
Right Angle Milling Head
- manual positi oning, manually att ached to the
headstock, manual tool clamping and unclamping.
Revolutions: 10 - 1 000 RPM
Maximum Power: 55 kW (74 HP)
Maximum Torque (150 RPM): 2 600 Nm
Tool: ISO 50/60
Turning: 0 - 360
Coolant Through Spindle: Not Possible
IFVW 2B
1
5
4
372
460 280
128,57
2
9
4 Right Angle Milling Head
- manual positi oning, manually att ached to the
headstock, manual tool clamping and unclamping.
Revolutions: 10 - 2 000 RPM
Maximum Power: 10 kW (13 HP)
Maximum Torque (150 RPM): 180 Nm
Tool: ISO 40
Turning: 0 - 360
Coolant Through Spindle: Not Possible
IFVW 1B
R
ig
h
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m
illin
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IF
V
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1
B



R
ight A
ngle M
illing H
ead w
ith m
anual turning

IS
O
40 quick m
anual tool cam
ping by screw


M
ax. speed 10 2000 rpm
.

M
ax. P
ow
er 10 kW
.

T
orque 180 N
m
.

T
urning range 0- 360

H
ead length 600 or 1200 m
m


O
il greasing.

H
ead w
eight 300 kg


manually attached to the headstock,
manual positioning, automatic tool
clamping and unclamping
Right Angle Manual Milling Head
Revolutions: 2000 RPM
Maximum Power: 20kW (27HP)
maximum Torque:
Tool: SK 50 (DIN, MAS, ANSI)
PHM 20
manually attached to the headstock, manual
positioning, automatic tool clamping and
unclamping
Two Axis Orthogonal Manual Milling Head
Revolutions: 2000 RPM
Maximum Power: 20kW (27HP)
maximum Torque:
Tool: SK 50 (DIN, MAS, ANSI)
OHM 20
Milling Heads, Face Plates
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625
400
5 6 0
2 0 0

1 2 8 , 5 6

2 1 0
130
2 5 , 4
397
1 8 2
311
280
128,57
3 2 5
3 8 0
865
7 5 5
480
2 2 0
544
2 0 0
4 4 0
300

1 2 8 , 5 7
Plate Diameter: 500 mm (19.68 in)
Positioning: Automatic
Boring Accuracy: 0,01 mm (0.0004 in)
Radial Traverse: 160 mm (6.30 in)
Maximum Boring Diameter: 1 000 mm (3.94 in)
Coolant Through Spindle: Standard
DAndrea Face Plate UT 5-500 S
automatically or manually attached to
the headstock, automatic clamping and
unclamping
Revolutions: 6000 RPM
Maximum Power: 37kW (50HP)
Maximum Torque: 182,5 Nm
Tool: ISO 50 DIN 69871
Coolant Through Spindle: Standard
Outside Coolant: Standard
Speeding Head
UHM 20
manually attached to the headstock,
manual positioning, automatic tool
clamping and unclamping
Two Axis Universal Manual Milling Head
Revolutions: 2000 RPM
Maximum Power: 20kW (27HP)
maximum Torque:
Tool: SK 50 (DIN, MAS, ANSI)
1255
90
1320 450
4 8 5
9 5
Plate Diameter: 650 mm (19.68 in)
Positioning: Automatic
Boring Accuracy: 0,05 mm (0.002 in)
Radial Traverse: 170 mm (6.69 in)
Maximum Boring Diameter: 1 200 mm (47.24 in)
Coolant Through Spindle: Not Possible
Automatic Face plate FH 65/80
54 55
Inside the cabin, there is a main Control Panel
and a prepared storage area for machine
tools. The platform is equipped with suitable
protection covers and a lockable door, which is
secured by electromagnetic switches.
Operators platform on foor type machines
is standardly equipped with a horizontal and
vertical adjustment. For table type series, the
platform is either fxed or moveable in vertical
and horizontal direction.
Operators Platforms
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Table & Workspace Enclosures
Table dimension
[mm]
Height
[mm]
1600x1800 1750
1800x2200 1750
2000x2400 2000
Plexi table cover
Operators Safety Screen (Shield)
Operators Safety Screen for WFT 13 CNC
Workspace enclosure
Diameter
[mm]
Height
[mm]
3500 2000
3500 2500
3500 3000


Vertical move
[mm]
Horizontal move
[mm]
1300 550
1600
1600 750
1600 1500
2300
2300 750
2300 1500
Vertically and Horizontally Moveable Operators Platform
X axis [mm] Height [mm] B [mm] C [mm]
2000 3000 6900 3000
3500 6900 3000
4000 6900 3000
4500 6900 3000
3000 3000 7900 3000
3500 7900 3000
4000 7900 3000
4500 7900 3000
4000 3000 8900 3000
3500 8900 3000
4000 8900 3000
4500 8900 3000
5000 3000 10000 3000
3500 10000 3000
4000 10000 3000
4500 10000 3000
C B Operators Safety Screen (Shield) is needed
U type cover
X axis
[mm]
Height
[mm]
B
[mm]
C
[mm]
D
[mm]
2000 3000 6900 3000 4000
3500 6900 3000 4000
4000 6900 3000 4000
4500 6900 3000 4000
3000 3000 7900 3000 4000
3500 7900 3000 4000
4000 7900 3000 4000
4500 7900 3000 4000
4000 3000 8900 3000 4000
3500 8900 3000 4000
4000 8900 3000 4000
4500 8900 3000 4000
5000 3000 10000 3000 4000
3500 10000 3000 4000
4000 10000 3000 4000
4500 10000 3000 4000
Operators Safety Screen (Shield) is included
C type cover

D
C X
X

B
C
56 57
Chip Conveyor
Angular Clamping Plates
Cooland Through
Spindle 10-50 bar
Clamping Plates:
3200x1885x400 mm (125.98x74.21x15.75 in)
4000x1885x400 mm (157.48x74.21x15.75 in)
4800x1885x400 mm (188.98x74.21x15.75 in)
5600x1885x400 mm (220.47x74.21x15.75 in)
6400x1885x400 mm (251.97x74.21x15.75 in)
7200x1885x400 mm (283.46x74.21x15.75 in)
8000x1885x400 mm (314.96 x74.21x15.75 in)
Pick up Station for Milling Heads
and Face Plates
Other Accessories
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Work piece/
Tool Touch Probe,
Heidenhain or Renishaw
A Pick-up Station is an accessory for automatic
clamping CNC milling heads and face plates.
It provides multiple stations for loading and
storing the attachments for automatic pick up by
the machine according to the customers needs.
Coolant System
The standard confguration of the machine contains
food coolant for tool cooling by outside supply of the
coolant liquid at 6 bars. It is also possible to choose
through the spindle coolant that enables coolant liquid
supplied to the center of the tool, and also by the outside
food supply. It is possible to choose between 10, 20, 30
and 45 bars. The coolant system can be equipped with
oil skimmer.
Upon customers request, it is possible to
equip the machine with a chip conveyor.
Either a screw type, or belt type conveyor
will be provided depending on the swarf to
be removed. Its length and height can be
adjusted upon customers demand, including
the movable collecting reservoir.
58 59
USA
PRECISION BORING
COMPANY
WFT 13 CNC
x=3500 mm
y=2000 mm
z=1700mm
w=730 mm
Rotary Table 1800x2200
CTS 20 bar
ATC 40
Russia
OAO VOLGRADNFTMA
2x WFT 13 CNC
x=1500 mm
y=1700 mm
z=1200 mm
w=730 mm
Rotary Table 1600x1800
CTS 20 bar
ATC 60
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Mexico
HYMSA HYDRAULICA Y
MECANICA, S.A. de C.V.
4xWFT 13 CNC
x=3000 mm
y=2000 mm
z=1700 mm
w=730 mm
Rotary Table 1800x2200
ATC 40 (60)
Denmark
NORDMARK
MASKINFABRIK A/S
2x WRF 150 CNC
x=10500 mm*/6200 mm
y=5000 mm/4000 mm
z=1200mm
w=1000 mm
RotaryTable 2500x2500*,
3000x3000*/2500x2500
CTS 30 bar
ATC 90
Tilting headstock*,
UHA 30 1x1,
microindexing head 0,001,
Z=1200, Pick Up
Hungary
LAKICS GPGYRT KFT
Stroj WFT 13
x = 3 000 mm
y = 2000 mm
z = 1200 mm
HH TNC 620
20 bar
AT 32
WRF 160 CNC| x=13500 mm| y=4100 mm| z=1100 mm| w=1000 mm|
| RotaryTable 2500x3500 mm| CTS 30 bar | ATC60 pcs. | PHA37 2,5
Other Fermat machines in Nordmark
Stroj WFT 13 | X 4000 mm| Y 2500 mm| Z 1700 mm| B 2000x2400, 2 motory, 20 tun | HH
iTNC530 | 20 bar | ATC40 | Zpevovac pruba 250 mm| Kolm manuln hlava N75ST-02
Other Fermat machines in Lakics Gpgyrt Kft
Turkey
HVINCAN VINC SANAYI VE
TIC. A.S.
WRF 130 CNC
x=20200mm
y=6000 mm
z=900 mm
w=730 mm
Rotary Table 2500x5000
CTS 30 bar
ATC 20
Universal Automatic
Milling Head VGCI
References
4 xFermat
Machines
2 xFermat
Machines
2 xFermat
Machines
3 xFermat
Machines
+ 3. stroj
60 61
WRF 160 CNC | x=9200 mm | y=4000 mm | z=1200mm | w=1000mm|
| x | CTS 30 bar | ATC 40 pcs. | VGCI, DAndrea
Other Fermat machines in BABCOCK & WILCOX
Canada
BABCOCK & WILCOX
WRF 130 CNC portable
x=3000 mm
y=3000 mm
z=900 mm
w=730 mm
CTS 30 bar
ATC 40
Netherlands
DE WAAL BV
WFT 13 R CNC
x=3000 mm
y=2000 mm
z=2000mm
w=730 mm
Rotary Table 1800x2200
CTS 20 bar
ATC 32
ram 600mm, UHM 30
Slovenia
KOLDING d.o.o.
WFT 13 CNC
x=4000 mm
y=2500 mm
z=1700mm
w=730 mm
Rotary Table 1800x2200
CTS 20 bar
ATC 32
UHM, Angular Clamping
Plate 800x1000x2150,
2 servomotors
Germany
BREUER GmbH
WF 13 CNC
x=7800 mm
y=3000 mm
z=600mm
w=730 mm
Rotary Table 2000x2400
CTS 20 bar
ATC 32
Floor Plates (2 pcs.)
4800x1885x400
Brazil
FAY IND.
WRF 160 CNC
x=8600 mm
y=5000 mm
z=1200
w=1000 mm
Rotary Table 1800x2200
Rotary Table 3000x3000
CTS 50 bar
VGCI, FH 80
WFT 13 L CNC| x=3000 mm| y=2500 mm|
| z=1200mm| w=730 mm|
| RotaryTable 2000x2400 | CTS 20 bar |
| x | PHM37
Other Fermat machines in Hopax s.r.o.
Czech Republic
HOPAX s.r.o.
4xWFT 13 CNC
x=12900 mm
y=3500 mm
z=900 mm
w=730 mm
Turning Table 2000
CTS 4 bar
UHM 30
2 xFermat
Machines
2 xFermat
Machines
62 63
India
VEEKAY INGENEERING
WFT 13 CNC
x=4000 mm
y=2500 mm
z=1700mm
w=730 mm
Rotary Table 1600x1800
ATC 32 pcs.
UHM, DAndrea UT 5-500
Switzerland
BRUHIN AND DIETHELM AG
WRF 130 CNC
x=4900 mm
y=3000 mm
z=900 mm
w=730 mm
RotaryTable 2500x3000
CTS 40 bar
ATC90 pcs.
VGCI, Pick up, Spindle
support sleeve 380, 550mm
China
TIANJIN JUSHENG
COMPLETE EQ. CO.LTD
x=3000 mm
y=2000 mm
z=1700/1200 mm
w=730 mm
RotaryTable 1800x2200
Chip Conveyor
Netherlands
TIMMERMANS
VERSPANINGSTECHNIEK
OUDENBOSCH B.V.
WRF 130 CNC
x=8000 mm
y=4000 mm
z=900 mm
w=730 mm
RotaryTable 2500x3000
CTS 30 bar
Floor Plates (2 pcs.) 4800x1885x400
Croatia
Harburg-Freudenberger Belie d.o.o.
2 xWFT 13 CNC
x=3000 mm
y=2500 mm
z=1200
w=730 mm
Rotary Table 1600x1800/1800x2200
CTS 20 bar
ATC 60 pcs
5 xFermat
Machines
2 xFermat
Machines
WRF 130 DUOCNC | x=2x10500 mm| y=2x2500mm| z=2x900mm| w=730
mm| TurningTable 2000 | CTS 2x50 bar | ATC 2x40 pcs. | 2x UHA 30
Other Fermat machines in BelAZ
Belorussia
BelAZ
WFT 13 R APC
x=2000 mm
y=2000 mm
z=1500mm
w=730 mm
RotaryTable 1600x1800
CTS 50 bar
ATC60 pcs.
APC, DAndrea UT 5/5000S
2 xFermat
Machines
64 65
Poland
SEVERT Polska
WRFT 160
x=15300mm
y=4000
z=1000
w=1000
Rotary Table 2500x3500
CTS 20 bar
ATC 60
Floor plates 4800x1885x400 4 pcs.
France
SARRAZIN
WFT 13 CNC
x=3500 mm
y=2000 mm
z=2000 mm
w=730 mm
RotaryTable 2000x24000
UHM30
Slovensko
REMESLO STROJAL, S.R.O.
WFT 13 CNC
x=3500 mm
y=2000 mm
z=1200mm
w=730 mm
RotaryTable 1800x2200
CTS 20 bar
ATC20 pcs.
UHM30
Complex applications,
easy to operate:
with CNCs from FANUC
Just one of our strengths.
1 Quick Introduction
0 Complications
100 % User Friendly
CNC CONTROLS DRIVE SYSTEMS LASER SYSTEMS SERVICE
Untitled-19 1 8/16/2012 2:20:28 PM
FERMAT Group, a.s.
Prmyslov 11, 102 00 Prague 10, Czech Republic
Tel.: +420 277 009 601 | +420 597 310 505
Fax: +420 277 009 626
E-mail: export@fermatmachinery.com
www.fermatmachinery.com
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