DEPARTMENT OF MECHANICAL ENGINEERING SESSION: DECEMBER 2012 LESSON PLAN PROGRAMME COURSE CODE COURSE NAME NAME OF LECTURER

: DTP6-S1 : JF609 : JIGS, FIXTURES & TOOLING DESIGN : MOHD HAFIZIL BIN MAT YASIN

COURSE LEARNING OUTCOMES (CLO) Upon completion of this course, the student will be able to: 1. Classify the fundamental of jig, fixtures and tooling design. 2. Formulate the drawing, design and tooling components. 3. construct mould design considerations and construction.
Week (Period ) W1 (09/12/12 13/12/12) W2 (16/12/12 20/12/12) Topics, General Outcome, Specific Outcome and Coursework Assessment Implementation date Notes, Teaching Method & Reflection ( End of Topics )

REGISTRATION WEEK

1.0 TOOL DESIGN METHOD 1.1 Explain tool design procedure 1.1.1 Relate the stage of Tool design procedure a. The need analysis stage b. The research and ideation stage c. The tentative design solution stage d. The finished design stage

Briefing on the Course Outline, assessments, SLT, requirements of this course, etc. Semakan Pertama FRP (16/12/12 27/12/12)

P&P-04(1)(P00)(12-12-12)

Week (Period ) W3 (23/12/12 27/12/12)

Topics, General Outcome, Specific Outcome and Coursework Assessment

Implementation date

Notes, Teaching Method & Reflection ( End of Topics )

FESTIVE HOLIDAY

25.12.2012 : TUESDAY Christmas Day

W4 (30/12/12 03/01/13)

1.2 Explain drafting and design techniques in tooling drawing 1.2.1 Describe drafting practice 1.2.2 Show drawing layout 1.2.3 Review the dimensioning, units and tolerances 1.2.4 Identify datum concept in tooling design

W5 (06/01/13 10/01/13)

2.0 TOOLING MATERIAL 2.1 Introduce tooling material 2.1.1 Describe tool steel (ferrous tooling material), Cast iron and Mild or Low-carbon Steel, Carbon Chromium, Nickel-Chromium, and Nickel Molybdenum (mould steel) 2.2 Classify the properties of materials 2.2.1 Focus on factors that affecting tooling design 2.3 Explain relation between heat treatment and tooling design 2.3.1 Relate properties material and tooling design. QUIZ 1

W6 (13/01/13 17/01/13)

3.0 JIG AND FIXTURES 3.1 Explain an introduction of Jig and Fixtures 3.1.1 Differentiate between jigs and fixtures 3.1.2 Describe the degree of freedom, 3-2-1 principles, choice of location, and redundant location 3.2 Describe the preliminary analysis and fixture planning 3.2.1 Interpret economics of Jig and Fixtures design

P&P-04(1)(P00)(12-12-12)

Week (Period ) W7 (20/01/13 24/01/13)

Topics, General Outcome, Specific Outcome and Coursework Assessment

Implementation date

Notes, Teaching Method & Reflection ( End of Topics )

3.3 Explain the design of components of Jig and Fixtures 3.3.1 Describe the design of components a. Fixture bodies b. Standard components and applications c. Locating, Clamping and Guidance principles 3.3.2 Describe the design of Locating components and Clamping elements PRESENTATION

W8 (27/01/13 31/01/13)

3.4 Explain the types of Jig and Fixtures 3.4.1 Describe the details types of Jig and fixtures a. Drill jig b. Milling Fixtures c. Lathe Fixtures d. Vise Fixtures e. Grinding Fixtures f. Indexing Fixtures g. Universal fixtures
TEST 1

Keputeraan Nabi S.A.W.(24/01/13:Khamis)

W9 (03/02/13 07/02/13)

4.0 MOULD 4.1 Describe injection mould- plastic process 4.1.1 Differentiate plastic process including injection moulding, transfer moulding, extrusion, and blowing moulding 4.1.2 State the defect of plastic in injection moulding 4.2 Explain mould design - initial considerations 4.2.1 Determine preliminary factors of mould design a. Shot weight b. Clamping necessary

Pemantauan Kehadiran (Pertengahan Sem.) sehingga 07/02/13

W10 (10/02/13 14/02/13)

P&P-04(1)(P00)(12-12-12)

MID SEMESTER BREAK

Analisa Rekod Markah PKK Pertengahan Sem. & Surat Prestasi PKK (10/02/13 14/02/13)

Week (Period ) W11 (17/02/13 21/02/13)

Topics, General Outcome, Specific Outcome and Coursework Assessment

Implementation date

Notes, Teaching Method & Reflection ( End of Topics ) Semakan Kedua FRP (17/02/13 28/02/13)

c. Moulding cycle d. Number of impressions to be included in the tool e. Position and type of feed f. Mould opening force

W12 (24/02/13 28/02/13)

4.3 Explain types of injection mould 4.3.1 Identify two plate mold and three plate mold 4.3.2 Differentiate two plate mold and three plate mold 4.3.3 Describe an application of two plate moulds 4.3.4 Indicate the components attached at two plate mould 4.3.5 Define the functions of mould components

16.09.2012 :SUNDAY ( HARI MALAYSIA )

W13 (03/03/13 07/03/13)

4.4 Describe the mould design and construction. 4.4.1 Define the Core, Cavity, Insert and Parting line 4.4.2 Explain the feed system in mould a. Sprue b. Runner c. Gate system QUIZ 2 4.4.3 Explain an ejection system 4.4.4 Relate Mould shrinkage, tapper and tolerances 4.4.5 Describe cooling system 4.4.6 Explain the split, side cores and side cavities END OF CHAPTER PRACTICAL TASK 1

W14 (10/03/13 14/03/13)

W15 (07/10/12 11/10/13)

5.0 TOOL AND DIE 5.1 Explain introduction to Die cutting Operations 5.1.1 Discuss the fundamentals of Die-cutting Operation including a. Plain blanking b. Piercing c. Lancing d. Cutting off and parting

Pelaksanaan Course Survey

P&P-04(1)(P00)(12-12-12)

Week (Period ) W16 (24/03/13 28/03/13)

Topics, General Outcome, Specific Outcome and Coursework Assessment

Implementation date

Notes, Teaching Method & Reflection ( End of Topics )

e. Notching f. Shaving g. Trimming 5.1.2 Differentiate the Cutting action in punch and Die operations 5.1.3 Relate Die clearance with the Cutting action in punch and Die operations

W17 (31/03/13 04/04/13)

5.2 Describe of Die construction 5.2.1 Explain types of Die construction 5.2.2 Design Progressive dies, Compound dies, and Combination dies 5.2.3 Design Bending dies, Forming dies, and Drawing dies 5.2.4 Design Blanking and Piercing dies

W18 (07/04/13 11/04/13)

5.3 Describe Die design Fundamental 5.3.1 Design Die Block 5.3.2 Design Punch, Punch Plate 5.3.3 Design Pilot, Strippers and pressure pad 5.3.4 Derive Force Mechanism involved in die operations 5.3.5 Classify the components of die QUIZ 3

Pemantauan Kehadiran: Akhir Semester sehingga 11/04/13

W19 (14/04/13 18/04/13)

5.3.6 Determine blank size 5.3.7 Describe Bending methods 5.3.8 Determine bending allowances, and bending pressure 5.3.9 Differentiate between bending and forming 5.3.10 Relate Drawing Dies and operations 5.3.11 Determine percent reduction, depth of draw, drawing force

P&P-04(1)(P00)(12-12-12)

Week (Period ) W20 (21/04/13 25/04/13) W21 (28/04/13 02/05/13)

Topics, General Outcome, Specific Outcome and Coursework Assessment

Implementation date

Notes, Teaching Method & Reflection ( End of Topics )

EXAMINATION WEEK

Semakan Ketiga FRP (21/04/13 - 02/5/13)

EXAMINATION WEEK

Hari Pekerja (01/05/13:Rabu)

Prepared by : -----------------------------------------Signature of Course Lecturer Date :

Approved by : ------------------------------------------------------------Signature of Deputy Director (Academic) / Head of Department / Unit / Programme Leader Date :

P&P-04(1)(P00)(12-12-12)