C2600 Boom Assembly

Assembling the Main Boom 4
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4 S
Z 50 491
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4 4.1
Assembling the Main Boom General

RISK OF CRUSHING between the lattice mast components when assembling the main boom. When assembling and dismantling the crane, no-one may be in the crushing and shearing areas! It is PROHIBITED to stand under swinging loads! Depending on the erecting regulations, the boom may be assembled either with the superstructure perpendicular to the undercarriage or with the superstructure parallel to the undercarriage. When assembling the main boom variants SH and SH/LH, the prescribed sequence for the equipment components must be observed (see combination drawings). The lattice mast components may only be attached to the auxiliary crane at the attachment points provided for this purpose using sufficiently dimensioned hook suspension gear. To pin the boom parts, the mobile hydraulic power pack is used. Operation of the hydraulic power pack is described in section 13 of these assembly instructions. The mobile pin locking cylinder (1, Z 50 491) is attached between the pin rod (2) and the cylinder support (3) and connected via the hydraulic hoses (4) with the hydraulic power pack. After the pinning procedure the pins are secured with the safety fore locks (S). Make sure that the safety fore locks (S, Z 50 491) are completely closed! For the stay bars only the rods belonging to the boom intermediate sections can be fitted. The stay bars must be fitted in the order given in the sketches for the boom pieces. The bracing rods WU remain secured in the transport position to the intermediate sections. The main boom variants SH and SH/LH are dismantled in the reverse order.
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42
13
19 7 24.1 24.2
24.3
6 22 29 16 1 2 3
Z 48 171
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4.2
Assembling and Fitting the Main Boom SH

(Z 48 171) 1 2 3 6 7 13 16 19 22 24.1 24.2 24.3 29 40 42 Superstructure Chassis Counterweight A--frame Main boom SH Hook block Roller set on the superstructure (for derricking rope) Stay bars HA Derricking ropes Hoist rope H1 Hoist rope H2 Hoist rope H3 Back stops HA Runner Hook block (runner) 30; 2 x 230 m 28; 900 m 28; 900 m 28; 650 m
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32
7.8 19.2 19.4 19.5 19.3
19.1
19.6 19.8
7.9
19.10 35 35 X 7.8
1500 12000 24000 10500
Z 51 973
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7.7
7.1
4.2.1
Assembling Main Boom Combinations SH

Main boom (type SH), 24 m boom length (Z 51 973) 6 7 7.1 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.7) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724 / 2421 12.002m 1.50 m
19.10 Rod (right side) Load cell 200 t (left side) Vibration damper
The bracing rods WU remain secured in the transport position to the intermediate sections. The bracing rods WU may not be pinned together.
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7.8 19.4 19.5 19.3 19.2 19.1
19.6
7.9 19.8
19.10
19.9 35
35
X
1500 12000 30000 6000 10500
7.8
Z 51 974 7.7
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7.1
Main boom (type SH), 30 m boom length (Z 51 974) 6 7 7.1 7.3 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724 / 2421 12.002m 1.50 m
19.10 Rod (right side)
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7.8 19.2 19.419.3 19.1
7.9 19.7 19.8
19.6 19.5
19.10 6 19.9 35 35
7.8
12000 6000 36000 6000 10500
1500
Z 51 975 7.7
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7.4
7.3
7.1
Main boom (type SH), 36 m boom length (Z 51 975) 6 7 7.1 7.3 7.4 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6,00 m (on 7.4) 12.002m (on 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.8 19.1
7.9 19.8
19.3 19.2 19.5 19.4 19.6
19.8 6
19.10
35
19.9
35
7.8
6000 42000 12000 10500
1500
12000
Z 51 976
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7.3
7.2
7.1
Main boom (type SH), 42 m boom length (Z 51 976) 6 7 7.1 7.2 7.3 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.2; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.9
19.3 19.5 19.2 19.4 19.6 19.8 19.7
19.1
19.8 6
3850
19.10
19.9 35
35
7.8
6000 6000 48000 12000 10500
1500
12000
Z 51 977 7.4
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7.3
7.2
7.1
Main boom (type SH), 48 m boom length (Z 51 977) 6 7 7.1 7.2 7.3 7.4 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002 m (on 7.4) 12.002 m (on 7.2; 7.7) 3,002 m (on 7.3) 1.054m (on 7.8) (on 7.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724 / 2421 12.002m 1.50 m
19.10 Rod (right side) Load cell 200 t (left side) Vibration damper
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7.9 19.5 19.6 19.8 19.8

51564 3002 3002 745 270 3850 12002 12002
19.3 19.4 19.2
19.1
19.10
35
19.8
12002
600 230 2000 1400
6 35
1054
2400
1200
19.9
7.8
12000
1500
12000
6000 54000
12000
10500
Z 51 978 7.5
7.7
7.3
7.2
7.1
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Main boom (type SH), 54 m boom length (Z 51 978) 6 7 7.1 7.2 7.3 7.5 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724--17--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.9 19.5 19.8 19.7 19.8 6 19.9 35 19.6 19.3 19.4 19.1 19.2
19.10
35
19.8
7.8
12000 6000 60000 6000 12000 10500
1500
12000
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 979
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Main boom (type SH), 60 m boom length (Z 51 979) 6 7 7.1 7.2 7.3 7.4 7.5 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724--17--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.9
19.5 19.8 19.8 19.8 19.6
19.3 19.1 19.2 19.4
19.10
35
19.8
19.9
35
7.8
12000 12000 66000 6000 12000 10500
1500
12000
Z 51 980 7.6
7.7
7.5
7.3
7.2
7.1
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Main boom (type SH), 66 m boom length (Z 51 980) 6 7 7.1 7.2 7.3 7.5 7.6 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.2; 7.5; 7.6; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724--17--01 12,002m 12.00 m type 2724--14--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.8
7.9 19.1 19.5 19.3 19.2 19.6 19.4
19.8 19.8 19.8 19.7
19.10 19.9
35
19.8
6 35
1500
12000
12000
12000 72000
6000
6000
12000
10500
7.8
7.7
7.6
7.5
7.4
7.3
7.2
7.1
Z 51 981
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Main boom (type SH), 72 m boom length (Z 51 981) 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.6; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724--17--01 12,002m 12.00 m type 2724--14--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.8
7.9 19.1 19.5 19.3 19.2 19.6 19.4 19.8 19.8 19.8
19.10
35
19.8
19.8
19.9
35
1500 12000 12000
12000
12000 78000
6000
12000
10500
7.8
7.7
7.6
7.6
7.5
7.3
7.2
7.1
Z 51 982
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Main boom (type SH), 78 m boom length (Z 51 982) 6 7 7.1 7.2 7.3 7.5 7.6 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 12.002m (on 7.2; 7.5; 7.6; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 12.00 m type 2724--17--01 12,002m 12.00 m type 2724--14--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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7.8
7.9
19.5 19.7 19.8 19.6
19.3 19.1 19.4 19.2
19.10 35 19.8
19.8
19.8
19.8
19.9
35
1500
12000
12000
12000
12000 84000
6000
6000
12000
10500
7.8
7.7
7.6
7.6
7.5
7.4
7.3
7.2
7.1
Z 51 983
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Main boom (type SH), 84 m boom length (Z 51 983) 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 32 35 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Intermediate section with rods Reducer with stay bars Connecting head Roller set 600 t Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Load cell 200 t (left side) Vibration damper 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.6; 7.7) 3,002m (on 7.3) 1.054m (on 7.8) (on 7.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724--17--01 12,002m 12.00 m type 2724--14--01 12,002m 12.00 m type 2724 / 2421 12.002m 1.50 m
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Einzelheit X Detail X A b 7.1.1 19.6 c Einzelheit Z Detail Z 7.1.1 7.1.2 6 7.1.2 19.2
Einzelheit Y Detail Y
19.1
Z 38 551
19.2
19
Z 51 984
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7.1
4.2.2
Fitting Main Boom Combination SH

Configuration of the crane
* The base crane sits on its crawler--type carriers. * The required counterweight (3, Z 51 984) is stacked on the
superstructure (1).
* The A--frame (6, Z 51 984) is laid forwards in the assembly

position. Fitting procedure The procedure described is for fitting the 48 m main boom combination. For larger boom lengths additional intermediate sections must be added in accordance with the corresponding combination drawing. Assembly in the air is only permitted up to a main boom length of 58 m (without connecting head). Attach the foot section (7.1, Z 51 984) to an auxiliary crane using sling ropes and guide to the superstructure (1). Start the engine. Switch on configuration program (see part 1, Sect. 8). Preselect assembly function Assembly main boom foot section on the monitor of the IC1--system. Activate the radio remote control (see part 1, section 14). Press buttons (2 and 10, as well as 2 and 11, Z 38 551) and bolt the foot section (7.1, Z 51 984) on the superstructure (1). Place the foot section (7.1) on a base (wooden stack or frame of approx. 0.8 m). Remove bolts at point a (Z 51 984), swing shackles (19.2) upwards and reinsert bolts in the shackle (19.2), locking the bolts in place with safety locks (cf. detail x). Insert the connecting bolts (7.1.1, Z 51 984) between the rods (19.6) and the shackles (7.1.2) on the foot section and secure with a safety lock (cf. detail Y).
When inserting the connecting bolts (7.1.1, Z 51 984), washers must be fitted on the inside and outside of the shackles (7.1.2). These washers prevent the bolts from wandering (7.1.1). Remove the safety locks at point b (Z 51 984) and insert in point c (cf. detail Y). Lower A--frame (6, Z 51 984) and bolt the shackles (19.2) to the stay bars (19.1). Raise the A--frame (6, Z 51 984) until the stay bars HA (19) are taut.
When raising the A-frame (6, Z 51 984), make sure that the bolts (7.1.1) do not snag on the shackles (7.1.2) (see detail Z).
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Einzelheit X Detail X 7.1.2
7.1.1
19.6
6 X
7.8
7.7
7.4
7.3
7.2
7.1
Z 51 985
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(Z 51 985) Attach the intermediate section (7.2) to the auxiliary crane using sling ropes, lift off the transport vehicle and guide to the foot section (7.1). Bolt foot section (7.1) and intermediate section (7.2) together. Detach the auxiliary crane from the intermediate section (7.2). Attach the intermediate section (7.3) to the auxiliary crane using sling ropes, lift off the transport vehicle and guide to the intermediate section (7.2). Bolt the intermediate section (7.3) and intermediate section (7.2) together. Detach the auxiliary crane from the intermediate section (7.3). Attach the intermediate section (7.4) to the auxiliary crane using sling ropes, lift off the transport vehicle and guide to the intermediate section (7.3). Bolt intermediate section (7.4) to intermediate section (7.3). Detach the auxiliary crane from the intermediate section (7.4).
Additional intermediate sections may need to be fitted, depending on the boom length (see combination drawings in Sect. 4.2.1). Note that the main boom may only be assembled in the air up to a main boom length of 58 m. Longer booms must be supported beneath during assembly at 58 m. Attach the reducer (7.7) to the auxiliary crane using sling ropes, lift off the transport vehicle and guide to the intermediate section (7.4). Bolt the reducer (7.7) and intermediate section (7.4) together. Detach the auxiliary crane from the reducer (7.7). Attach the connecting head (7.8) with sling ropes to the auxiliary crane, lift off the transport vehicle and guide to the reducer (7.7). Bolt the connecting head (7.8) and reducer (7.7) together. Unhook the auxiliary crane from the connecting head (7.8). Lower the A--frame (6) forwards until the boom comes to rest on the support feet on the connecting head (7.8). Remove the connecting bolts (7.1.1) between the rods (19.6) and the shackles (7.1.2) (see detail X).
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7.8 24.2
44
43
7.9
6 19 19.9 19.6 24.2
7.1
Z 51 986
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(Z 51 986) Draw hoist rope H2 (24.2) forwards to the connecting head (7.8). Use auxiliary reeving ropes to draw through the hoist ropes. Fittings are attached to the hoist ropes in order to secure the auxiliary reeving ropes. Feed hoist rope H2 (24.2) over the rear sheaves (see Sect. 9, on reeving) on the connecting head (7.8) to the roller set (7.9) in the connecting head (7.8) and secure to the connecting head (see detail X).
If a double hook block is reeved, hoist rope H1 must also be drawn to the connecting head (7.8) and be secured on the connecting head (7.8). If the runner is fitted, the hoist rope H3 must be drawn to the connecting head (7.8) and secured to the head (7.8). Bolt the stay bars HA (19) together and release the transport locking pins.
The position of the individual stay bars (19) can be taken from the corresponding combination drawing (see Sect. 4.2.1). Check that the vibration dampers (35) are pinned to the stay bars HA (19).
The vibration dampers (35) must always be fitted at the specified points! Raise the A--frame (6) until the main boom stay bars (19) are tensioned. Fit and connect the aircraft warning light (43) and air speed indicator (44). Connect the cables between the superstructure (1) and main boom foot section (7.1). Connect the cables in the main boom (7).
The plugs and connections are marked. Before the boom system is erected, all limit switches and the angle transducer, air speed indicator and aircraft warning light must be checked to make sure that they are fully functional.
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7.8
7.9
13.1
24.2 13
X 24.2
Z 51 987
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(Z 51 987) If required, fit the runner (see section4.2.4). Set down the hook block (13) next to the connecting head (7.8). Raise the main boom SH (7) until the connecting head (7.8) can be swung over the hook block (13).
The erecting regulations must be followed (see Sect. 10). Reeve hoist rope H2 (24.2) between the roller set (7.9) in the connecting head (7.8) and the hook block (13) (see Sect. 9).
When using a double hook block the hoist rope H1 is also reeved between the roller set (7.9) and the hook block (13). Lift the rope shackle (13.1) from the transport mounting on the connecting head (7.8), remove the bolts, guide the rope shackle halves around the front strands of the hoist rope H1 (24.2) or hoist ropes H1 and H2 and bolt again.
The hoist rope fall from the hook block (13) to the fixing point on the connecting head (7.8) may not be fed through the rope shackle (13.1). Before erecting the boom system, check to make sure that all bolt connections have been secured and that no tools are lying on the boom sections.
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5 A
Z 51 988
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(Z 51 988) Erect the main boom SH (7) with the derricking gear into its operating position.
The erecting regulations must be followed (see Sect. 10). Set the operating mode for the boom combination SH in accordance with the load table (see part 1, Sect. 8)
The rope protection (5) must be fitted in point A after erecting the boom (see detail X). To avoid damaging the derricking rope the rope protection (5) must be dismantled again before setting down the boom.
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19
19
1 2
2a
2b
19
19
1 3
3b
3a
Z 38 028
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4.2.3
Assembling the Main Boom Stay Bars with the Combination SH

(Z 38 028) The main boom stay bars (19) have a double forked head at the front end and a forked head at the rear end. Beneath the fork heads locking plates are fitted on each rod. The auxiliary bolts (2 and 3) are fed through these locking plates in order to secure the stay bars HA (19) on the intermediate section during transportation. After bolting the intermediate sections, the stay bars HA (19) are bolted together using bolts (1). Dismantle the auxiliary bolts (2 and 3) and their lock fittings from the transport position (a) and insert in the operation position (b) (only on the main boom stay bars 19). When dismantling the intermediate sections, the main boom stay bars (19) must be secured for transportation. Dismantle auxiliary bolts (2 and 3) with lock fitting from the operating position (b) and insert in transport position (a).
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7.8
41
24.3
24.2 (24.1)
9.8.1
40
13.1
13
Z 48 185
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4.2.4
Fitting the Runner on the Connecting Head

(Z 48 185) When fitting the runner (40) on the connecting head (7.8) the crane is assembled up to the point when the hook block is reeved. The runner (40) can be fitted subsequently. Switch on configuration program (see part 1, Sect. 8). Dismantle the running wheels (9.8.1) from the fly jib top section and connect to the Runner (40). Raise the runner (40) in front of the connecting head (7.8) and pin. Raise the connecting head (7.8) approximately 0.5 m (observe the erecting regulations in Sect. 10). Raise the stay bars (41) out of the transport position and bolt to the connecting head (7.8). Detach the hoist rope H3 (24.3) from the connecting head (7.8), pull over the guide sheave in the connecting head (7.8) to the sheave in the runner (40), guide beneath the rope deflector and secure in place. Connect the electric cable from the runner (40) to the distribution box in the connecting head (7.8). Set down the hook block (13) next to the connecting head (7.8). Raise the main boom SH until the connecting head (7.8) can be swung over the hook block (13).
The erecting regulations must be followed (see Sect. 10). Reeve the hoist rope H2 (24.2) between the roller set in the connecting head (7.8) and the hook block (13) (see Sect.9). Lift the rope shackle (13.1) from the transport mounting on the connecting head (7.8), remove the bolt, guide the rope shackle halves around the front strands of the hoist rope H2 (24.2) and bolt again.
The hoist rope fall from the hook block (13) to the fixing point on the connecting head (7.8) may not be fed through the rope shackle (13.1).
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40
42.1
24.3 13
42
Z 48 186
5 A
Z 51 989
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-
Set down the hook block (42, Z 48 186) next to the runner (40). Raise the main boom until the hook block (42, Z 48 186) can be reeved on the runner (40). Release hoist rope H3 (24.3, Z 48 186), guide through the rope shackle (42.1) of the hoist limit switch and over the sheave of the hook block (42). Pin hoist rope H3 (24.3, Z 48 186) to the fixing point. Erect the main boom into its end position.
The erecting regulations must be followed (see Sect. 10). Set the operating mode for the boom combination SH with runner in accordance with the load table (see part 1, Sect. 8).
The rope protection (5, Z 51 989) must be fitted after erecting the boom in point A (see detail X). To avoid damaging the derricking rope the rope protection (5) must be dismantled again before setting down the boom.
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40
42.1 24.3 13 42 Z 48 186
7.8
41 40
9.8.1
Z 48 187
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4.2.5
Dismantling the Runner

Switch on configuration program (see part 1, Sect. 8). Lower the boom system until the hook blocks (13 and 42, Z 48 186) have been unreeved.
Follow the erecting regulations (see section 10). These also apply analogously in the reverse order for lowering. Unreeve the hook block (42, Z 48 186). Unreeve the hook block (13, Z 48 186). Lower the connecting head (7.8, Z 48 187) until the runner (40) is resting on the ground. Release the stay bars (41, Z 48 187) on the connecting head (7.8) and dismantle the runner (40) from the connecting head (7.8).
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40 42
13
7 19
24.1 24.2 24.3
29 1
6 22 16
3 Z 49 902
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4.3
Assembling and Fitting the Main Boom SH/LH, Heavy Basic Length of the Main Boom 58.5 m
(Z 48 188) 1 2 3 6 7 13 16 19 22 24.1 24.2 24.3 29 40 42 Superstructure Chassis Counterweight A--frame Main boom SH/LH Hook block Roller set on the superstructure (for derricking rope) Stay bars HA Derricking ropes Hoist rope H1 Hoist rope H2 Hoist rope H3 Back stops HA Runner Hook block (runner) 30; 2 x 230 m 28; 900 m 28; 900 m 28; 650 m
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35
21.10
Einzelheit Y Detail Y 19.5 19.3 19.1 19.6 19.4 19.2
9.8
35
19.8 19.8 19.7
19.8 6
21.10
19.9
Z 51 990 7.7
9.8
7.5
7.4
7.3
7.2
7.1
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4.3.1
Assembling the Main Boom Combinations SH/LH, Heavy Basic Length of the Main Boom 58.5 m
Main boom (type SH/LH), 66 m boom length (Z 51 990) 6 7 7.1 7.2 7.3 7.4 7.5 7.7 9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods Reducer with rods Top piece Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 6.45 m (on 9.8) 1.054m (on 9.8) (on 9.8) 6.00 m type 2724--17--01 6.002m 12.00 m type 2724--17--01 12,002m 12.00 m type 2724 / 2421 12.002m 7.50 m
21.10 Rods 21.11 Rods (right side) 32 35 Load cell 200 t (left side) Vibration damper
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35
21.10
9.8
35
21.10 X
21.9
19.8
19.8
19.7
19.8
6 19.9
9.8
9.2
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 991
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Main boom (type SH/LH), 72 m boom length (Z 51 991) 6 7 7.1 7.2 7.3 7.4 7.5 7.7 9.2 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m Intermediate section with rods Intermediate section with rods 6.00 m type 2724--17--01 6.002m 12.00 m type 2724--17--01 12,002m
Reducer 12.00 m type 2724 / 2421 with rods 12.002m Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m Top piece Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 6.002m (on 9.2) 6.45 m (on 9.8) 1.054m (on 9.8) (on 9.8) 7.50 m
9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 21.9
21.10 Rods 21.11 Rods (right side) 32 35 Load cell 200 t (left side) Vibration damper
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Einzelheit X Detail X 21.10
21.11 32
35
9.8
35
21.9
21.9
19.8
19.8
19.7
19.8
6 19.9 Y
9.8
9.2
9.3
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 992
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Main boom (type SH/LH), 78 m boom length, heavy basic length of main boom 58.5 m (Z 51 992) 6 7 7.1 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m 7.2 Intermediate section 12,00 m type 2724--20--01 with rods 12,002m 7.3 Intermediate section 6.00 m type 2724--20--01 with rods 2 x 3.002m 7.4 Intermediate section 6.00 m type 2724--17--01 with rods 6.002m 7.5 Intermediate section 12.00 m type 2724--17--01 with rods 12,002m 7.7 Reducer 12.00 m type 2724 / 2421 with rods 12.002m 9.2 Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m 9.3 Intermediate section 6.00 m type 2421--10--02 with rods 6.002m 9.8 Top piece 7.50 m 19 Stay bars HA 19.1 Rods 2.00 m (remain on 6) 19.2 Shackles 0.60 m (on 7.1) 19.3 Shackles 0,23 m (on 7.1) 19.4 Expander 1.40 m (on 7.1) 19.5 Shackles 0.27 m (on 7.1) 19.6 Rods 3.85 m (on 7.1) 19.7 Rods 6.002m (on 7.4) 19.8 Rods 12.002m (on 7.2; 7.5; 7.7) 19.9 Rods 3,002m (on 7.3) 21.9 Rods 6.002m (on 9.2; 9.3) 21.10 Rods 6.45 m (on 9.8) 21.11 Rods (right side) 1.054m (on 9.8) 32 Load cell 200 t (left side) (on 9.8) 35 Vibration damper The bracing rods WU remain secured in the transport position to the intermediate sections. The bracing rods WU may not be pinned together.
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Einzelheit W Detail W
21.11 32
35
21.10
9.8
21.7 35
35 21.6 21.5
Y 19.8 19.7 19.8
21.10 21.7
21.5 21.9
19.8
6 19.9
9.8
9.4
9.2
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 993
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Main boom (type SH/LH), 84 m boom length, heavy basic length of main boom 58.5 m (Z 51 993) 6 7 7.1 7.2 7.3 7.4 7.5 7.7 9.2 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
9.4 9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 21.5 21.6 21.7 21.9
Reducer 12.00 m type 2724 / 2421 with rods 12.002m Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m Intermediate section 12.00 m type 2421--14--01 with rods 8.50 m + 0.20 m + 3.30 m Top piece 7.50 m Stay bars HA Rods 2.00 m (remain on 6) Shackles 0.60 m (on 7.1) Shackles 0,23 m (on 7.1) Expander 1.40 m (on 7.1) Shackles 0.27 m (on 7.1) Rods 3.85 m (on 7.1) Rods 6.002m (on 7.4) Rods 12.002m (on 7.2; 7.5; 7.7) Rods 3,002m (on 7.3) Rods 3.30 m (on 9.4) Shackles 0.20 m (on 9.4) Rods 8.50 m (on 9.4) Rods 6.002m (on 9.2)
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21.11 32
35
21.10
9.8
21.7 35
35 21.6 21.5
Y 19.8 19.7 19.8
21.10 21.7
21.5 21.9
19.8
6 19.9
9.8
9.4
9.2
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 993
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(Z 51 993) 21.10 21.11 32 35 Rods 6.45 m (on 9.8) Rods (right side) 1.054m (on 9.8) Load cell 200 t (left side) (on 9.8) Vibration damper
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 21.9 19.8 19.8 19.7 19.8
21.7
21.5 21.9
6 19.9
33
9.8
9.4
9.2
9.3
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 994
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Main boom (type SH/LH), 90 m boom length (Z 51 994) 6 7 7.1 7.2 7.3 7.4 7.5 7.7 9.2 A--frame Main boom Foot section HA 10.50 m type 2724--22--02 with rods 3.85 m+0.27 m+1.40 m+0.23 m+0.60 m Intermediate section with rods 12,00 m type 2724--20--01 12,002m
Reducer 12.00 m type 2724 / 2421 with rods 12.002m Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m Intermediate section with rods 6.00 m type 2421--10--02 6.002m
9.3 9.4 9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 21.5 21.6 21.7 21.9
Intermediate section 12.00 m type 2421--14--01 with rods 8.50 m + 0.20 m + 3.30 m Top piece Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Rods Shackles Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 3.30 m (on 9.4) 0.20 m (on 9.4) 8.50 m (on 9.4) 6.002m (on 9.2; 9.3) 7.50 m
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 21.9 19.8 19.8 19.7 19.8
21.7
21.5 21.9
6 19.9
33
9.8
9.4
9.2
9.3
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 994
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(Z 51 994) 21.10 Rods 21.11 Rods (right side) 32 33 35 Load cell 200 t (left side) Auxiliary bracing Vibration damper 6.45 m (on 9.8) 1.054m (on 9.8) (on 9.8) (see section 4.3.6)
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 19.8 19.8 19.7 19.8
W 21.9 21.8
21.7
21.5
33
19.9
9.8
9.4
9.2
9.5
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 995
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Reducer 12.00 m type 2724 / 2421 with rods 12.002m Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m Intermediate section 12.00 m type 2421--14--01 with rods 8.50 m + 0.20 m + 3.30 m Intermediate section with rods Top piece Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Rods Shackles Rods Rods 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 3.30 m (on 9.4) 0.20 m (on 9.4) 8.50 m (on 9.4) 12.002m (on 9.5) 12.00 m type 2421--14--02 12.002m 7.50 m
9.4 9.5 9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 21.5 21.6 21.7 21.8
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 19.8 19.8 19.7 19.8
W 21.9 21.8
21.7
21.5
33
19.9
9.8
9.4
9.2
9.5
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 995
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(Z 51 995) 21.9 Rods 6.002m (on 9.2) 6.45 m (on 9.8) 1.054m (on 9.8) (on 9.8) (see section 4.3.6)
21.10 Rods 21.11 Rods (right side) 32 33 35 Load cell 200 t (left side) Auxiliary bracing Vibration damper
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 19.8 19.8 19.7 19.8
W 21.9 21.8
21.7
21.5 21.9
33
19.9
9.8
9.4
9.2
9.3
9.5
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 996
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Reducer 12.00 m type 2724 / 2421 with rods 12.002m Intermediate section 6.00 m type 2421--10--04 with fixing point for additional suspension with bars 6.002m Intermediate section with rods 6.00 m type 2421--10--02 6.002m
9.3 9.4 9.5 9.8 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 21.5 21.6
Intermediate section 12.00 m type 2421--14--01 with rods 8.50 m + 0.20 m + 3.30 m Intermediate section with rods Top piece Stay bars HA Rods Shackles Shackles Expander Shackles Rods Rods Rods Rods Rods Shackles 2.00 m (remain on 6) 0.60 m (on 7.1) 0,23 m (on 7.1) 1.40 m (on 7.1) 0.27 m (on 7.1) 3.85 m (on 7.1) 6.002m (on 7.4) 12.002m (on 7.2; 7.5; 7.7) 3,002m (on 7.3) 3.30 m (on 9.4) 0.20 m (on 9.4) 12.00 m type 2421--14--02 12.002m 7.50 m
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21.11 32
35
9.8
21.7 35
35 21.6 21.5
Z 19.8 19.8 19.7 19.8
W 21.9 21.8
21.7
21.5 21.9
33
19.9
9.8
9.4
9.2
9.3
9.5
7.7
7.5
7.4
7.3
7.2
7.1
Z 51 996
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(Z 51 996) 21.7 21.8 21.9 Rods Rods Rods 8.50 m (on 9.4) 12.002m (on 9.5) 6.002m (on 9.2; 9.3) 6.45 m (on 9.8) 1.054m (on 9.8) (on 9.8) (see section 4.3.6)
21.10 Rods 21.11 Rods (right side) 32 33 35 Load cell 200 t (left side) Auxiliary bracing Vibration damper
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9.8
7.7
7.5
7.4
7.3
7.2
Z 38 551
7.1
Z 51 997
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4.3.2
Fitting the Main Boom Combinations SH/LH

Configuration of the crane
* The base crane sits on its crawler--type carriers. * The required counterweight (3, Z 51 997) is stacked on the superstructure (1).
* The A--frame (6, Z 51 997) is laid forwards in the assembly position.

Fitting procedure The procedure described is for fitting the main boom combination SH/LH 66 m. For larger boom lengths, additional intermediate sections must be added in accordance with the combination drawing. Assembling the boom may also be performed as assembly in the air up to a max. boom length of 58 m (see also Assembling SH in Sect. 4.2). Start the engine and switch on the configuration program (see part 1, section 8). Attach the foot section (7.1, Z 51 997) to an auxiliary crane using sling ropes and guide to the superstructure (1). Preselect assembly function Assembly main boom foot section on the monitor of the IC1--system. Activate the radio remote control (see part 1, section 14). Press buttons (2 and 10, as well as 2 and 11, Z 38 551) and bolt the foot section (7.1, Z 51 997) on the superstructure (1). Lay foot section (7.1) on the ground. Attach the intermediate section (7.2, Z 51 997) to the auxiliary crane by means of sling ropes and guide to the foot section (7.1). Bolt the foot section (7.1) and intermediate section (7.2) together in the upper bolt joint. Set the intermediate section (7.2) down on the ground. Attach intermediate sections (7.3, 7.4, and 7.5 Z 51 997) to the auxiliary crane by means of the sling ropes and guide to the intermediate section (7.2). Bolt the intermediate sections together.
Additional intermediate sections may need to be fitted, depending on the boom length (see combination drawings in sect. 4.3.1). Attach the reducer (7.7, Z 51 997) to the auxiliary crane by means of sling ropes and lift off the transport vehicle. Guide the reducer (7.7) to the intermediate section (7.5) and bolt to the intermediate section (7.5). Attach the top piece (9.8, Z 51 997) to the auxiliary crane by means of sling ropes and lift off the transport vehicle. Guide the top section (9.8) to the reducer (7.7) and bolt to the reducer (7.7).
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Einzelheit X Detail X 35 19.2 A
Einzelheit Y Detail Y
44
43 b 24.2 9.8
19.1 19.2
6 24.2
X 19
9.8
7.2
7.1
Z 51 998
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(Z 51 998) Pull hoist rope H2 (24.2) forwards to the top piece (9.8). Use auxiliary reeving ropes to draw through the hoist ropes. Fittings are welded onto the hoist ropes to secure the auxiliary reeving ropes. Guide hoist rope H2 (24.2) over the rear sheaves and over the front roller set on the top piece (9.8) and secure (see detail X).
If a double hook block is reeved, the hoist rope H1 must also be drawn to the top piece (9.8) and secured to it (9.8). If the runner is fitted the hoist rope H3 must also be drawn to the top piece (9.8) and must be secured on the top piece (9.8). Raise the main boom foot section (7.1) and intermediate section (7.2) using the auxiliary crane and bolt together in the lower pin stop. Bolt the stay bars HA (19) together and release the transport locking pins.
The position of the individual stay bars (19) can be taken from the corresponding combination drawing (see Sect. 4.3.1). Pin vibration damper (35) to the stay bars HA (19).
The vibration dampers (35) must always be fitted at the specified points! Remove the bolts at point a and swing the shackles (19.2) upwards. Release locking bolts in point b (see detail Y). Lower the A--frame (6) and bolt the shackles (19.2) to the stay bars (19.1). Raise the A--frame (6) until the main boom stay bars (19) are tensioned. Fit and connect the aircraft warning light (43) and air speed indicator (44). Connect the cables between the superstructure (1) and main boom foot section (7.1). Connect the cables in the main boom (7).
The plugs and connections are marked. Before the boom system is erected, all limit switches and the angle transducer, air speed indicator and aircraft warning light must be checked to make sure that they are fully functional.
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44
43
13.1
24.2 13 9.8
24.2
Z 51 999
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(Z 51 999) If required, fit the runner (see section4.2.4). Set down the hook block (13) next to the top piece (9.8). Raise main boom SH/LH (7) until the top piece (9.8) can be swung over the hook block (13).
The erecting regulations must be followed (see Sect. 10). Reeve hoist rope H2 (24.2) between the roller set on the top piece (9.8) and the hook block (13) (see Sect.9).
When using a double hook block the hoist rope H1 is also reeved between the top piece (9.8) and the hook block (13). Lift the rope shackle (13.1) from the transport mounting on the top piece (9.8), remove the bolts, guide the rope shackle halves around the front strands of the hoist rope H2 (24.2) or hoist ropes H1 and H2 and bolt again.
The strand of the hoist rope from the hook block (13) to the fixing point on the top piece (9.8) may not be guided through the rope shackle (13.1). Before erecting the boom system, check to make sure that all bolt connections have been secured and that no tools are lying on the boom sections.
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5 A
Z 51 200
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(Z 51 200) Erect the main boom SH/LH (7) with the derricking gear into its operating position.
The erecting regulations must be followed (see Sect. 10). Set the operating mode for the boom combination SH/LH in accordance with the load table (see part 1, sect. 8).
The rope protection (5) must be fitted in point A after erecting the boom (see detail X). To avoid damaging the derricking rope the rope protection (5) must be dismantled again before setting down the boom.
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19
19
1 2
2a
2b
19
19
1 3
3b
3a
Z 38 028
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4.3.3
Assembling the Main Boom Stay Bars for the Combination SH/LH
(Z 38 045 The main boom stay bars (19) have a double forked head at the front end and a forked head at the rear end. Beneath the fork heads locking plates are fitted on each rod. The auxiliary bolts (2 and 3) are fed through these locking plates in order to secure the stay bars HA (19) on the intermediate section during transportation. After bolting the intermediate sections, the stay bars HA (19) are bolted together using bolts (1). Dismantle the auxiliary bolts (2 and 3) and their lock fittings from the transport position (a) and insert in the operation position (b) (only on the main boom stay bars 19). When dismantling the intermediate sections, the main boom stay bars (19) must be secured for transportation. Dismantle auxiliary bolts (2 and 3) with lock fitting from the operating position (b) and insert in transport position (a).
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24.3 41 9.8.2 40 24.2 13 9.8
9.8.1
13.1
Z 48 190
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4.3.4
Fitting the Runner on the Main Boom SH/LH

(Z 48 190) When fitting the runner on the main boom SH/LH the crane is mounted up to the point when the hook block is reeved. The runner can then be fitted. Switch on configuration program (see part 1, Sect. 8). Dismantle the running wheels (9.8.1) from the fly jib top section and connect to the Runner (40). Position runner (40) in front of the top section (9.8) and pin. Raise the top section (9.8), using an auxiliary crane as required (observe the erecting regulations in Sect. 10). Raise stay bars (41) and bolt to the top piece (9.8). Release the hoist rope H3 (24.3) from the top section (9.8), pull over the guide sheave in the top section (9.8) to the sheave in the runner (40), guide beneath the rope deflector and secure in place. Connect the electric cable of the runner (40) to the distribution box in the top section (9.8). Set down the hook block (13) next to the top piece (9.8). Raise the main boom SH/LH until the top section (9.8) can be swung over the hook block (13).
The erecting regulations must be followed (see Sect. 10). Reeve hoist rope H2 (24.2) between the roller set in the top piece (9.8) and the hook block (13) (see section 9). Mount the rod with rope securing rollers (9.8.2). Lift the rope shackle (13.1) from the transport attachment on the top piece (9.8), remove the bolt(s), fold the rope shackle halves around the front strands of hoist rope H2 (24.2) and bolt together again.
The strand of the hoist rope from the hook block (13) to the fixing point on the top piece (9.8) may not be guided through the rope shackle (13.1).
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42.1
42
24.3
Z 48 191
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(Z 48 191) Set down the hook block (42) next to the runner (40). Raise the main boom until the hook block (42) can be reeved on the runner (40). Release hoist rope H3 (24.3), guide through the rope shackle (42.1) of the hoist limit switch and over the sheave of the hook block (42). Bolt hoist rope H3 (24.3) to the fixing point. Erect the main boom into its end position.
The erecting regulations must be followed (see Sect. 10). Set the operating mode for the boom combination SH/LH with runner in accordance with the load table (see part 1, Sect. 8).
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41
9.8
13
42
40
Z 48 192
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4.3.5
Dismantling the Runner

(Z 48 192) Switch on configuration program (see part 1, Sect. 8). Lower the boom system until the hook blocks (13 and 42) can be unreeved.
Follow the erecting regulations (see section 10). These also apply analogously in the reverse order for lowering. Unreeve hook block (42). Unreeve hook block (13). Lower the main boom until the sheaves of the runner (40) come into contact with the ground. Release the stay bars (41) on the top piece (9.8) and dismantle the runner (40) from the top piece (9.8).
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Ansicht A View A
33.3 33.1 33.4 33.6 33.7
33.5 33.8 33.2 33.5
Z 47 589
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4.3.6
Assembling the Auxiliary Bracing (Bracing Chains) for the Combination SH/LH
4.3.6.1 Assembling the Auxiliary Bracing (Bracing Chains) for the Combination SH/LH Jib Length 90 m and 96 m
(Z 47 589) 33 33.1 33.2 33.3 33.4 33.5 33.6 33.7 33.8 Additional bracing assy. Fork Fork Bolt Bolt Bolt Chain Safety fore lock Safety fore lock 55 x 219 40 x 152 40 x 140 3.168m 17 x 75 9.5 x 55
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Ansicht A View A
33.3 33.1 33.4 33.9 33.7
33.5 33.8 33.2 33.5
Z 52 001
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4.3.6.2 Assembling the Auxiliary Bracing (Bracing Chains) for the Combination SH/LH Jib Length 102 m
(Z 52 001) 33 33.1 33.2 33.3 33.4 33.5 33.7 33.8 33.9 Additional bracing assy. Fork Fork Bolt Bolt Bolt Safety fore lock Safety fore lock Chain 55 x 219 40 x 152 40 x 140 17 x 75 9.5 x 55 2.784m
The chain 2.784 m (33.9) must be removed from the auxiliary bracing of the fly jib.
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C2600 Boom Assembly

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C2600 Boom Assembly

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Assembling the Main Boom 4

Assembling the Main Boom 4

Assembling the Main Boom General

Assembling the Main Boom 4

Assembling and Fitting the Main Boom SH

7.8 19.2 19.4 19.5 19.3

Assembling the Main Boom 4

Assembling Main Boom Combinations SH

7.8 19.4 19.5 19.3 19.2 19.1

Assembling the Main Boom 4

19.10 Rod (right side)

7.8 19.2 19.419.3 19.1

7.9 19.7 19.8

Assembling the Main Boom 4

19.10 Rod (right side)

19.3 19.2 19.5 19.4 19.6

Assembling the Main Boom 4

19.10 Rod (right side)

19.3 19.5 19.2 19.4 19.6 19.8 19.7

Assembling the Main Boom 4

7.9 19.5 19.6 19.8 19.8

19.3 19.4 19.2

600 230 2000 1400

Assembling the Main Boom 4

19.10 Rod (right side)

Assembling the Main Boom 4

19.10 Rod (right side)

19.5 19.8 19.8 19.8 19.6

19.3 19.1 19.2 19.4

Assembling the Main Boom 4

19.10 Rod (right side)

7.9 19.1 19.5 19.3 19.2 19.6 19.4

19.8 19.8 19.8 19.7

Assembling the Main Boom 4

19.10 Rod (right side)

1500 12000 12000

Assembling the Main Boom 4

19.10 Rod (right side)

19.5 19.7 19.8 19.6

19.3 19.1 19.4 19.2

Assembling the Main Boom 4

19.10 Rod (right side)

Assembling the Main Boom 4

Fitting Main Boom Combination SH

* The A--frame (6, Z 51 984) is laid forwards in the assembly

Einzelheit X Detail X 7.1.2

Assembling the Main Boom 4

6 19 19.9 19.6 24.2

Assembling the Main Boom 4

Assembling the Main Boom 4

Assembling the Main Boom 4

Assembling the Main Boom 4

Assembling the Main Boom Stay Bars with the Combination SH

Assembling the Main Boom 4

Fitting the Runner on the Connecting Head

Assembling the Main Boom 4

42.1 24.3 13 42 Z 48 186

Assembling the Main Boom 4

Dismantling the Runner

24.1 24.2 24.3

Assembling the Main Boom 4

Einzelheit Y Detail Y 19.5 19.3 19.1 19.6 19.4 19.2

19.8 19.8 19.7